pre-feasibility report for setting up of common facility...
TRANSCRIPT
![Page 1: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/1.jpg)
1
PRE-FEASIBILITY REPORT For
Setting up of Common Facility Center (CFC) at
Wood Cluster, Medhpar Khavda Bhuj-Kutch
Under
Handicraft Mega Cluster Mission (HMCM) Of
Ministry of Textile Govt. of India Prepared by:
MSME-Tool Room (Ministry of MSME, Govt. of India)
Sanwer Road Industrial Area, Indore (M.P.)
![Page 2: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/2.jpg)
2
ACKNOWLEDGEMENT
The team of Indo-German Tool Room express Thanks to Mr. Pradeep Kumar
CEO, Handicrafts Mega Cluster Mission (HMCM) New Delhi for giving an
opportunity to IGTR to work on the project of Wood craft.
Thanks to Mr. Ranbir Singh consultant of Handicraft-Mega Cluster Mission
(HMCM) New Delhi for providing his continues support during the stockholder
meeting and visiting the different units of manufacturer of Wood Craft.
We are also Thankful to Shri Harijan Namori Bhima Artisan representative
from Village and other Artisans of the clusters for their support and sharing
base line information & data of Wood furniture Cluster of Village, Medhpar
Khavda Bhuj-Kutch for their co-operation during discussion visit.
(ASHOK KUMAR)
![Page 3: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/3.jpg)
3
Content
Particulars Page No.
1) Introduction
5
2) About Wood Furniture Cluster
9
3) Methodology Adopted
21
4) Establishment of Common Facility Centre
23
5) Financial Implication
25
6) Recommendations & Conclusions
30
![Page 4: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/4.jpg)
4
Broad Outline of Pre-Feasibility Report
S. No. Particular Details
1. Name of Craft Cluster Furniture Cluster, Medhpar Khavda Bhuj-Kutch
2. Handicrafts Manufactured
Wooden Furniture & Carving- house hold furniture (like bed, tables, cots, sofa sets, cupboards, glass frames, dinning and dressing sets etc) and partly fixtures (like door/window frames).
3. Total No. of Artisans Approx. 300
4. Estimated Project Cost of proposed Common Facility Centre
A Land & Building 32.00 Lakhs
B Machinery & Equipment 75.00 Lakhs
C Miscellaneous Fixed Assets:
3.00 Lakhs
D Preliminary & Pre operated expenses
2.70 Lakhs
E Institution Charges
(i) Pre feasibility Report
0.55Lakhs
(ii) CFC installation Charge :
5.00 Lakhs
(iii) Handholding & Training
5.00 lakhs
Total Project cost
123.25 Lakhs
5. Means of Finance
By HMCM New Delhi
Project Implementation Period
6 Months
![Page 5: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/5.jpg)
5
INTRODUCTION
Handicraft Mega Cluster Mission (HMCM), Ministry of Textile, Govt. of
India have been implementing mega cluster at Bhuj, Lucknow and Jammu &
Kashmir for development of Handicraft Centre by ways of interventions in the
areas of Training, Design & Development, Technology up gradation,
Infrastructure development, Marketing support and establishment of Common
Facility Centre for different crafts in each cluster.
Handicraft Mega Cluster Mission (HMCM) intends to setup Common
Facility Centre (CFC) in Medhpar Khavda Bhuj District for development of
furniture and fixtures and wood craft. For this Handicraft Mega Cluster Mission
(HMCM) have assigned MSME-Tool Room (IGTR) Indore the task of
preparation of pre-feasibility report for establishment of common Facility centre
( CFC ) at Furniture Cluster at Medhpar Khavda Bhuj with an objective to
improve workplace and to carry out faster & quality production by artisans
for value addition and increasing income level of artisan/craftsman. On
acceptance of pre-feasibility report, the project of setting up of common
facility centre is to be undertaken on turnkey basis which will include
identification of processes, machinery & equipment, installation &
commissioning and hand holding support for a period of 6 months.
![Page 6: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/6.jpg)
6
GENERAL CHARACTERISTICS OF THE MEDHPAR KHAVDA BHUJ-KUTCH
Khavda is situated 66 kms along the principal road going north of
Bhuj, is a major stop and the last place to get bottled water and fruits before heading to other destinations. The center of town also has Kutchi food available. The Khavda area has a well-blended population of Meghwals (Hindus) and Muslims hailing from Sindh, leading to interesting combinations of work styles and social traditions. You will find Hindus, more likely to be woodcarvers, working side by side in the same village.
Khavda is a small Village/hamlet in Bhuj Taluka in Kachchh District of Gujarat State, India. It comes under Khavda Panchayath. It is located 0 KM towards East from District head quarters Bhuj. 355 KM from State capital Gandhinagar. Khavda Pin code is 370510 and postal head office is Khavda . Khavda is surrounded by Anjar Taluka towards East , Mundra Taluka towards South , Nakhatrana Taluka towards west , Adipur Taluka towards East . Bhuj , Adipur , Mandvi , Gandhidham are the near by Cities to Khavda.
Demographics of Khavda
Gujarati is the Local Language here.
HOW TO REACH Khavda
By Rail Bhuj Rail way Station is the very nearby railway stations to Khavda. How
ever Rajkot Jn. Rail way Station is major railway station 173 KM near to Khavda.
![Page 7: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/7.jpg)
7
ABOUT MEDHPAR KHAVDA BHUJ, WOOD CRAFT CLUSTER
Medhpar Khavda Bhuj-Kutch Mega Cluster has its reach craft heritage. The crafts of Bhuj are deeply integrated into the lifestyle of the communities who practice and utilize them; in addition to serving as a means of earning and employment, they are also a creative expression of each community`s distinct cultural life. The exclusive handworks exhibit the craftsmanship of the people. These works are quite famous all over the country. The craftsmen still follow the conventional method in designing their art work, and this is what makes their work quite unique. The handicraft industry in Gujarat has contributed to the economic development of the state. Some of their craftwork includes metal Bell craft work, dies, hand and machine embroidery works, clay items, furniture, handmade durries or carpets & crafts.
The people of Bhuj area inhabit the traditional artisans who make house hold furniture, fixture etc. since centuries having good domestic & export potential. They are using Craftsmen have designed many tools that make them comfortable while they are working. Almost from the time when woodcarving crafts started they have been the initiator for the tool design. The no. of artisans living and working in these areas are around 300 and they are actively working with their traditional craft of making of Bhunga.
![Page 8: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/8.jpg)
8
HISTORY OF CRAFTSMEN/ARTISANS OF MEDHPAR KHAVDA BHUJ-KUTCH
WOOD CLUSTER
The wood carving cluster is not very old and mainly concentrated at
Khavda & Bhuj city. Micro based Artisans units working employing around 1000
Artisans The artisans working in this cluster resides in and around villages of
Khawda Bhuj. The average earning of Artisans are Rs.400- 500/- per day and
most of them work on output basis The Artisans make the carved products of
different shape and design to be used in bed, sofa sets, carved chairs and glass
frames etc. cots, Windows, Panels' of Doors. The wood work experiences slum
during the period of May to September every year and output comes down up
to 20% of average peak period production. The Artisans works with hand tools
for wood carving work. The hand working skills are very good and need to be
encouraged for working with power tools to reduce health, their health hazard
increase output and earnings.
![Page 9: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/9.jpg)
9
PRODUCTS MANUFACTURED BY ARTISANS
Artisans of Khawda Villages and making house hold furniture and partly
fixture using traditional art/skill. A few among them are also making other
products like Cupboards, Frames, Panels of door, cots etc. Handicraft Mega
Cluster Mission has taken initiative to motivate artisans for making products of
new design for better value addition and marketability. The Design & Craft
experts of Mission will provide technical guidance and support in this regards.
TECHNO-ECONOMICS SCENARIO
These artisans are not in good economic situation as compared to other
crafts of Bhuj. The market of the artisans is limited to Bhuj-Kutch city and they
are not getting good benefit from market against their work. They are getting
24 days of work in a month with average wage of Rs. 350 per day. Their new
generation is not interested in joining the craft and the old artisans are
continuing the craft work as they are not left with more options. As their
economic situation is no sound, most of the artisans are doing job work for
traders or artisan traders. These artisans have not opted for much product
diversification which otherwise would have given them good value addition &
higher profit margins.
![Page 10: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/10.jpg)
10
MANUFACTURING FACILITIES WITH ARTISANS
Artisans have their own small workshop with basic tools & equipment.
The work place is totally unorganized & congested. They work while seating on
floor resulting in ergonomically problems like back pain due to wrong seating
posture. The tools and equipment’s are used by them are age old & obsolete.
Craftsmen have designed many tools that make them comfortable while they
are working. when woodcarving crafts started they have been the initiator for
requirements of the tool design evolved from the need of craftsmen. They use
existing old aged tools like hammer, planer, compass, chisel for carving. They
have variety of chisels for carving purpose.
![Page 11: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/11.jpg)
11
RAW MATERIAL & CONSUMABLE USED BY ARTISANS
The main raw material used in the woodcarving cluster is Sheesham
wood, Shagun wood . The wood is bought from Bhuj local market. In the
Medhpar Khavda region wood traders are not available.
![Page 12: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/12.jpg)
12
PROCESS OF MANUFACTURING:
Raw Materials sizing
Measurements
Sketching
Rough carving
Fine carving
Detailing
Sanding
Polishing
Buffing
![Page 13: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/13.jpg)
13
I. Raw Materials Sizing: The wood is prepared as per the specifications to
produce the statue. The outer skin is of the wood removed to reveal the inner soft pale portion of the trunk and then the inner portion is split into different sizes as per the requirements. These entire processes occur at approved timber merchant place, under the guidance of craftsman who needs the materials.
II. Measurements: After slicing the wooden piece as per the required size,
craftsman do the proportional measurement by the PRAKAR (compass) on wood block.
III. Sketching: Once the proportional measurements have been done by the
craftsman, they do a rough sketch by pencil on the basis of measurement. This stage is needed to get a rough idea that how the wood piece is going to carve. Artisan uses the different design frames to mark on plank as per customer requirement.
![Page 14: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/14.jpg)
14
IV. Rough carving: After the sketching stage, in the rough carving stage the
craftsman gets full idea of the object and carves the big portion of the block roughly by the help of big chisels, hammer and saw. In this stage craftsman mostly removes the unnecessary material and shapes it for next stage.
V. Fine carving: After the rough carving craftsman starts carving in more
details. At this stage craftsman carves all parts in details and every unnecessary materials is removed.
VI. Detailing: At this stage craftsman receives an almost developed product
from the last stage carving. This is the last stage for carving and almost ready from main craftsman side.
VII. Sanding: After the final carving stage the product is handed over to helper,
learner or craftswomen, where they do the surface finishing of products by various numbers of sand papers. They start rubbing from 50 number of sand paper that is more efficient to smoothen the rough surface. Gradually they use 80 and 100 number of sand papers for more finishing, and at the end they use 120 numbers, which gives the final smooth surface before using the wax polish.
VIII. Polishing: After sand paper, wax polish is used for glossy and shiny
surface. This wax polish is applied on the whole surface of product through brush and left for 12 hours in a dry & shadow condition.
IX. Buffing: After 12 hours of implementing the polish, it reaches partially dry
stage. At this time craftswomen or helpers rub the surface with a piece of cloth until they receive a glossy and shiny surface.
![Page 15: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/15.jpg)
15
EDUCATION & SKILL LEVELS OF ARTISANS
The artisans possess good skill for making of traditional products like Tables, Cots, Sofa, Door/Window, Frames etc. But they are not aware of modern techniques of making crafts. They did not have exposure on latest machine & equipment. Their education level is very low. There is a primary & secondary school in village where most of the artisan children are taking their education.
HEALTH & SAFETY ISSUES
The artisans are facing health & safety issues due to unhealthy working environment the workplace lacks proper sunlight during the daytime and due to unavailability of electricity, it is difficult for the craftsmen to carry out the detail works. Also the artisan has to sit on shop floor for working so they are facing issue related to back pain.
METHODOLOGY ADOPTED
A comprehensive methodology & approach was envisaged for
understanding the needs and requirement of the Medhpar Khavda Wood
Cluster in view of the potential and skills exits in the region.
Wood Crafts of Medhpar Khavda Bhuj-Kutch were not been able
to projected in the World Map, a methodology has been envisaged
encompassing vivid approach such as feedback from HMCM New Delhi,
direct interactions with the artisans, entrepreneurs, exporters etc., vis.-a-viz.
also organizations working in Medhpar Khavda Bhuj-Kutch, visit of senior
officials to the clusters and production centers.
HMCM New Delhi has organized Stakeholders Meet of Handicraft
Artisans, NGOs and technical experts from MSME-TOOL ROOM (IGTR)
Indore on 26th & 27th April, 2017 at Village, Padarathpur & Aashpur Wood
Craft Cluster to study the existing processes of making wood carving
products and furniture bed, tables, sofa, door, window etc. and discussed
with artisans and stakeholders to know their precise requirements about
quality & process improvement, skill up gradation, improvement in
manufacturing techniques, etc. We have also discussed about machinery
![Page 16: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/16.jpg)
16
& equipment to be installed in proposed Common Facility Centre. Based
on the discussion with artisans and other stake holders, expert from MSME-
TOOL ROOM (IGTR) Indore finalized Machines & Equipment’s to be installed
in proposed CFC. The Artisans also demanded standard Tool Kit for them.
Details of Tool Kit is given in Annexure – I
![Page 17: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/17.jpg)
17
ESTABLISHMENT OF COMMON FACILITY CENTRE
HMCM proposes to establish common facility centre in this Furniture
Cluster with the following objectives:
To improve Quality of the product and reduced costing by faster
production.
To carry out faster & improved process of production by value addition
and increasing income level of artisan/craftsman.
To increase New design of existing products and new products selected
under product diversification at low cost.
This cluster offers good scope for improvement in production process
with reduction in cycle time & improvement in inherent quality and aesthetic
look of products (tables, cots, sofa, door, window etc.). The extra labour and
wastages may be reduced with the use of simple and low cost tools &
equipment. With the establishment of Common Facility Centre in the cluster
the artisans would be able to produce products with good quality and
surface finish. The CFC will work on job work conversion basis for the
artesian on chargeable basis.
REQUIREMENT OF MACHINERY & EQUIPMENT :
The proposed Common Facility Centre would be equipped with following machinery/equipment such as CNC- Wood Engraving Machine, CNC- Wood Craving Machine, High Speed Band Saw Machine, Measuring Instruments & hand Tools, Cross Slide Table Wood Saw Cutting Machine, Lathe Machine, CNC-Round Carving Machine, Circular Saw & Buffing Machine, Sanding Machine, Drilling Machine, Wood Cutting Band Saw, Jig Saw, Wood Chisel Carving Machine, Wood Table , Hardware & Software For Design. Details of Machinery to be installed in proposed CFC is given in Annexure - II.
![Page 18: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/18.jpg)
18
POWER & UTILITIES:
The proposed CFC would required 1 No. DG Sets of 20 KW, Air Compressor, Fire and Safety Equipment’s, First Aid Facility, etc. The power connection shall be taken for 50 KW for CFC. The DG sets shall be used during power failure for limited machines.
TOOLS KITS PROPOSED FOR DISTRIBUTION TO ARTISANS:
Besides establishing CFC, it is also proposed to distribute 1 Kit of
important hand tools & instruments to selected artisans. The hand tools are
used by the individual artisans in their own ways. Common hand tools will be
suitable for each individual artisan which may not be used in group. Hence It
is proposed to distribute kits of Tools for which Details of Tool Kit is given in
Annexure I
![Page 19: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/19.jpg)
19
FINANCIAL IMPLICATIONS:
Preoperative Expenses of Proposed CFC:
Particular Amount (Rs. in Lakhs)
Pre-Feasibility Report 55,000 Consultancy Charges (LS) 5,00,000
Handholding & Training. 5,00,000 TOTAL 10,55,000
Land & Building: As per the guidelines, land & building for setting up of CFC to be
provided by Clusters. It is estimated that requirement of land will be
approx. 300 Sq. mtr out of which 250 Sq. mtr would be covered area to
accommodate machinery & equipment, Office, Stores, DG Set, etc.
Land & Building Cost [Rs.] Land: Area about 300 sq. mtr. Made available by Clusters
Building : Work - Shed , Store ,Office etc about 250 sq. mtr @ 12,000 sq.mtr 30,00,000
Patricians and Furnishing (LS) 2,00,000
Total Land & Building 32,00,000
Machinery & Equipment and Misc. Fixed Assets: Proposed CFC would be equipped with Machinery & Equipment as given in Annexure- II. The total cost of machine & equipment & Misc. fixed assets estimated at Rs. 75 Lakhs. This amount will be funded by HMCM Ministry of Textile, Govt. of India.
![Page 20: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/20.jpg)
20
Manpower Requirement for CFC: The artisans have skills to operate most of the machines in CFC. However, for day to day operations a team comprising of one m a n a g e r , one or two skilled workers for operation of CNC Machines &, DG set, etc. need to be recruited on need basis.
WORKING CAPITAL [PER MONTH] [1] Staff and Labour [per month]: Sr. No. Description No. Salary @
Rs. Total Salary
[Rs.]
[a] Administrative staff
i Manager 1 25,000 25,000 ii. Clerk /Accountant 1 10,000 10,000 [b] Technical Skilled & Unskilled
i. Skilled worker 1 10,000 10,000 ii. Helper / Peon 1 7,000 7,000 Total 52,000
Perquisites @ 15 % 7,800
Grand Total 59,800 Say Rs. 60,000
[2] Raw Material [per month]: Raw Material is not required because project is based on Common Facility Services. Raw Material will be provided by artisans.
[3] Utility [per month]:
Electricity 400 KWA 10/- 4,000 Water L S LS 1,000 Total 5,000
![Page 21: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/21.jpg)
21
[4] Other Expenditure [per month]:
01. Postage, Stationery, Phone & Fax 1,000
02. Publicity 1,000
03. Repair & Maintenance 1,500
04. Transportation 3,000
05. Traveling & convene 3,200
06. Consumable 500
07. Insurance 800
08. Taxes 10,000
09. Misc. Expenses 4,000
Total 25,000
[5] Total Recurring Expenditure [per month]
01. Staff and Labour 60,000
02. Utilities 5,000
03. Other contingent expenses 25,000
Total 90,000
[6] WORKING CAPITAL FOR THREE MONTHS = 90,000 X 3 = 2,70,000
![Page 22: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/22.jpg)
22
FINANCIAL ANALYSIS
TOTAL CAPITAL INVESTMENT:
01. Fixed Capital 75,00,000 02. Working capital for 3 months 2,70,000 Total 77,70,000
[1] Cost of production [PM] :
Total recurring cost [PA] 10,80,000
Dep. on building @ 5 % 1,60,000
Dep. on machinery equips 11,25,000 @ 15 %
Interest of total capital investment 10,87,800 @ 14 %
Total 34,52,800 Say 35,00,000
[2] Total Turnover :
Capacity of CFC (1) By Carving Job Work : 40 Lakhs per annum (2) By Furniture Job Work : 20 Lakhs per annum Total : 60.00 Lakhs per annum
Proposed Utilization (1) 1st year : 60 % = 36.00 Lakhs (2) 2nd year : 75% = 45.00 Lakhs (3) 3rd year : 80% = 48.00 Lakhs
![Page 23: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/23.jpg)
23
Sr. No. Particulars Qty. [No.] Value [Rs.]
1. Carving LOT 25,00,000
2. Furnishing LOT 16,00,000
Total Quantity Total Rs. 41,00,000 [3] Net Profit:
Total turnover – Cost of production =Net profit
41, 00,000 - 35, 00,000 = 6, 00,000
Revenue Earning through Common Facility
![Page 24: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/24.jpg)
24
Conclusions & Recommendation:
MSME-TOOL ROOM (IGTR) Indore recommends that establishment of
Common Facility Centre for benefits of artisans is very much necessary with
the objective to provide facility to artisans for manufacturing of value added
existing products and products selected under product diversification for
increasing brand image and income level of artisans. CFC would be utilized
to its maximum by artisans of the cluster for job work basis for making
existing & modern design tables, cots, sofa, sets, cupboards, door, window
etc. Since these products of good design & quality will fetch better price
from customers, artisans would be able to pay service charges of CFC
without any problem.
MSME-TOOL ROOM (IGTR) Indore concludes that setting up of
Common Facility Centre at Village Medhpar Khavda Bhuj Cluster would be
technically feasible and economically viable.
On Acceptance of pre-feasibility report, MSME-TOOL ROOM (IGTR)
Indore may take up implementation of project for setting up of CFC at Village
Medhpar Khavda Bhuj Cluster on turnkey basis including hand holding
support for period of 3 months after project implementation.
![Page 25: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/25.jpg)
25
Annexure I List of Machines & Equipment in Tool Kit:
Tool Name Specification Estimated Cost
Measuring Tape 3 Meters 25 Marking Divider / Tool 6" 110
Outside Caliper 6" 105
Inside Caliper 4" 100 Try Square 6" 300
Try Square 10" 400 Angle Protector 4" 450
Triangular File 5" 450
Center Punch 8x100mm 50 Frame Hack Saw 12" 450
Screw Driver 1 set of 7 pcs 400 Carving Chisel-1 7 Nos. 1300
Carving Chisel-2 3 Nos. (10, 12,16) 1100 Power Drill Machine with wood Drills set of 4,5,6,8,10 mm
Bosch or Equivalent
1200
Sand Stone for Finishing 1"x2"x6" 75 Wood Plainer 2.25"x9.5" 1110
C-Clamp 3" 1300
Meter Ruler / Scale 12" 125 Rip Saw 16" 400
Grinding File - Half round 8.5" 500 Iron Hammer with Nail Remover 1"x3.5" length of handle 10.5" 300 Wooden Mallet Dia 1.25x4"x10" 250
TOTAL 10,500
![Page 26: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/26.jpg)
26
Annexure II
List of Machines & Equipment proposed to be installed in Common
Facility Centre:
Sr. No Machine/Equipment Quantity
(No.)
Landed Cost (Rs.)
1. CNC- Wood Engraving Machine 1 6,00,000
2. CNC- Wood Craving Machine 1 7,00,000
3. High Speed Band Saw Machine 800 X 900mm 11KW 1 1,90,000
4. Measuring Instruments & hand Tools LOT 2,50,000
5. Cross Slide Table Wood Saw Cutting Machine 1 2,50,000
6. Lathe Machine 2 1,20,000
7. CNC-Round Carving Machine 1 4,00,000
8. Circular Saw & Buffing Machine 1 7,500
9. Sanding Machine 1 10,000
10. Drilling Machine 2 12,000
11. Wood Cutting Band Saw 1 22,000
12. Jig Saw (Power Operated) 1 15,000
13. Wood Chisel Carving Machine 1 15,000
14. Wood Table (With Bench Vice) 2 40,000
15. Hardware & Software For Design LB 10,00,000
16. Tool Kit * 25 26,25,000
17. DG set 20 KW 1 3,50,000
Sub Total 66,06,500
After adding 10% towards installation &
Commissioning. 72,67,150
Total Fixed Capital (1+2) 75,00,000
* Standard Tools Kits for Distribution to Artisans: It is proposed to distribute tool
kit to artisans. The total expenditure towards the same would be 5.0 Lakhs. Details of Tool Kit is
given in
![Page 27: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/27.jpg)
27
Annexure – III
List of Machine & Equipments, Connected Load & Purpose: Sl.
No.
Machine/ Equipment Connected
Load
Purpose
1 CNC- Wood Engraving Machine
4.5 KW Used for Engraving different
objects.
2 CNC- Wood Craving Machine 4.5 KW Used for Carving different
kinds.
3 High Speed Band Saw Machine
710 W Used to cut materials
4 Measuring Instruments & hand Tools
- Used for measuring the
materials.
5 Cross Slide Table Wood Saw Cutting Machine
0.75 KW Sliding Table that cuts
sheets into sized parts.
6 Lathe Machine 1 H.P For turning to produce wood
craft.
7 CNC-Round Carving Machine 1.5 KW For Carving Round Objects.
8 Circular Saw & Buffing Machine
2 KW To Cut/Polish Circular
Objects.
9 Electronics Cutter Machine 600 W For Cutting of Wood
10 Sanding Machine - For Surface Cleaning of
Materials.
11 Power Hacksaw 800 W To Cut Various Materials.
12 Drilling Machine 0.5 H.P For Drilling Holes.
13 Wood Cutting Band Saw 0.5 HP For Smooth Cuts.
14 Jig Saw (Power Operated) 500 W Allows cutting at various
angles
![Page 28: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/28.jpg)
28
15 Cut-off Machine 2 H.P For general cutting purpose.
16 Wood Chisel Carving Machine
0.5 H.P For Carving or Cutting Hard
Materials.
17 Wood Table (With Bench Vice)
- For Holding Purpose.
18 Hardware & Software For Design
- For Design Purpose
19 Tool Kit * - For manual work
![Page 29: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/29.jpg)
29
Annexure-IV
Miscellaneous
1 DG Set (20 KW) - For Power Generation
2 Water Tank (1000 Liter) - For manufacturing, drinking & sanitararion purpose
3 Oil Tank (100 Liter) - For storage of diesel 4 Pipe Line & Fitting - -
5 Compressor with spray painting torch 1 H.P. For Cleaning & Spray Painting
6 First Aid Facility - For medical emergency
7 Safety & Fire Fighting Equipment - For fire & safety
8 Office Furniture - Chair & Table - For office & store
9 Electric Fan/ Exhaust Fan 1.5 H.P. Main cooler & Air Exhaust
![Page 30: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/30.jpg)
30
Annexure – V(a)
List of Suppliers for CNC Round Craving Machines
S.No List of Supplier Contact Person Name Telephone / Mobile
No
1
Art Auto Machinery, 45, Mahadev Estate, Part V, B/H. Ramol Police Station, Nr. Ctm Mill, Ramol Road, , Ahmedabad, Gujarat -382449, India
Mr. Nikunj Patel (Partner) 8140676263
2
3d Macinfotech Pvt. Ltd., # 5-91, Mythri Nagar, Phase-Ii, Madinagnda, Miyapur, , Hyderabad, Telangana -500049, India
Mr. K. Subhash (Managing Director)
Phone: +91-40-60122221 , Mobile:+
917680999797
3
Ma Machinery Mart, Sa/19/46, M-2, Shona Talab, Daniyalpur, Near Regal Palace, Sarnath, , Varanasi, Uttar Pradesh -221007, India
7210114973
4
K-Tech Cnc,Plot No. 1796, Lakshmi Sai Homes, Gokul Flats, Venkataramana Colony, Kphb, , Hyderabad, Telangana -500072, India
7053127717
5 Arsun Engineers,56/1, Vithalwadi Industrial Estate, , Bhavnagar, Gujarat -364001, India
9206046878
6
A For Ever Technologies,No:19/98 Prithivipakkam Main Road, Ambattur, , Chennai, Tamil Nadu -600053, India
Mr. Amudhan Rajan (Proprietor)
9941993929
7
Emmaus Mach,No. 42/43 Sri Nilaya Complex Ground Floor 4th Main,Abbigere Main Road, Kommagondanahalli, Jalahalli (W), , Bengaluru, Karnataka -560015, Indi
Mr. Gabriel Reni Emmanuel (Chief Executive Officer)
9448463501
8 V. M. Engineers, B-30, 1st Stage, 1st Cross, Peenya Industrial Estate, , Bengaluru, Karnataka -560058, India
Mr. Chandrashekhar Puttaraju (Chief Executive
Officer) 9845371156
9
Thermal Tech,305, Iyampatti Road, Vazhavanthankottai, , Tiruchirappalli, Tamil Nadu -620015, India
Mr. S.Ramesh (Proprietor) 9698662000
10
Sri Balaji Wood Planning & Carving Works ,No. 2, T Kudur Road, Senthamil Nagar, , Sivaganga, Tamil Nadu -630561, India
Mr. Jegan (Proprietor) 9442051135
![Page 31: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/31.jpg)
31
Annexure – V(b)
List of Suppliers for Cross slide Table Woodsaw Cutting Machine
S.No List of Supplier Contact Person Name Telephone / Mobile No
1 Ess Kay Lathe Company, No. 127, Focal Point, Batala , Batala-143505, Punjab, India
Vivek Sharma
2
Jain Engineering Works, Old Motor Stand, Gandhi Putla, Bhandara Road, Itwari, Nagpur-440008, Maharashtra, India
Mr. Vishwajit Manohar Soitkar
3
Modi Traders, No. 829, M. T. P. Road, Near Flower Poo Market Bus Stop, R. S. Puram , Coimbatore-641601, Tamil Nadu, India
Ravi Gharg
4
Amit Engineering Co.,No. 37, Ambalal Doshi Marg, Hamam Street,, Near Bombay Stock Exchange Tower, Fort, Mumbai-400001, Maharashtra, India
Amit S. Shah
5
Suresh Machine Tools, B-11-12, Ambica Nagar Society, Opposite Trikamnagar-2 Near- Radhakrishna Temple, L.H. Road, Surat-395010, Gujarat, India
Bhavesh Siddhapura
6
Laxman Kadva & Sons Pvt Ltd., Sri Sri Gau Shala Compound Jintan Udhyognagar,, Jintan Udhyognagar, Surendranagar-363002, Gujarat, India
Rajesh Mistry
![Page 32: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/32.jpg)
32
Annexure – V(c)
List of Suppliers for Wood working High Bandsaw Machine
S.No List of Supplier Contact Person Name Telephone / Mobile No
1
Caple Industrial Solutions, No. 6, 7, 8, Kedia Chambers, Opposite Old Police Station, Near New Era Theatre, SV Road, Mumbai-400064, Maharashtra, India
Vaishali Anada
2
Jyoti Industries, Near S.R.P. Quarters, Near Rudraksh Hospital, Opposite Manan Auto Bajaj N. H. 8, Krishnagar, Naroda, Ahmedabad-382346, Gujarat, India
Hardik Pokar
3
Felder Woodworking Machines Private Limited, 501, Western Edge 1, Above Metro Western Express Highway, Borivali East, Mumbai-400066, Maharashtra, India
Varsha Tiwari
4 Kapoor Engineering Works, Opposite Beco, G. T. Road,, Batala-143505, Punjab, India
Naresh Kapoor
5 Nav Ashu Machine Tools, G.T. Road, Near Canara Bank, Batala-143505, Punjab, India
Gaurav Aggarwal
6
Perfect Machines Center, No. 214, Linghi Chetty Street, Parrys Area,, Chennai-600001, Tamil Nadu, India
Dilip Shah
7
O.p.s. Udyog, Near Amritsar Industries, Paras Wale, G. T. Road Opposite Vijaya Bank, Batala-143505, Punjab, India
Sanjay Aggarwal
8
Shree Vaibhav Laxmi Industries, Durga Estate- 2, Near India Estate, Opposite Narayan Pottery Naroda Road, Saijpur Bogha,, Naroda Road, Saijpur Bogha, Ahmedabad-382345, Gujarat, India
Vitthal Bhai A. Patel
9
Kalyan Industries, Yamunanagar, Opposite Punjab & Sind Bank, Jagadhri Road, Yamunanagar, Yamunanagar-135001, Haryana, India
Jagmohan Singh
![Page 33: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/33.jpg)
33
Annexure – V(d)
List of Suppliers for CNC Wood Engraving Machines & CNC Wood Craving Machines
S.No List of Supplier
Contact Person Name Telephone / Mobile No
1
MA MACHINERY MART Sa/19/46, M-2, Shona Talab, Daniyalpur, Near Regal Palace, Sarnath, Varanasi - 221007, Uttar Pradesh, India
Mr. Sunil Yadav (Proprietor)
Phone :+917210114973 Mobile :+917210114973
2
Lipi Marketing Private Limited, No. 32, Nehru Nagar, 1st Link Street, Rajiv Gandhi Salai, O. M. R., Kottivakkam, Chennai-600041, Tamil Nadu, India
Joseph Thomas
3
Jai Industries, Nr. Ajit Mill Cross Road, Rakhial- Odhav Main Road, Rakhial,, Rakhial- Odhav Main Road, Rakhial, Ahmedabad-380023, Gujarat, India
Prashant Jadhav
4
Shusa Mechatronics, 35, Ashwamegh Industrial Estate, Changodar, Sukhramnagar Road, Ahmedabad-380013, Gujarat, India
Birju Patel
5
Chirag International, No. 63/1, S. N. Puram, Trichy Road, Chinthamanipudur Post Behind Saraswathi Hospital, , Behind Saraswathi Hospital, Coimbatore-641103, Tamil Nadu, India
S. Sharanshakthi
6
Trilok Lasers Pvt. Ltd., A-202/203, Kalpataru Plaza, 224, Bhavani Peth Above Bank Of India,, Above Bank Of India, Pune-411042, Maharashtra, India
Ajit Jain
7 Rk Corporation, No. 489, Giaspura Road, Near Power House, Ludhiana-141003, Punjab, India
Kuldeep Singh
8
3d Macinfotech Pvt. Ltd., 5-91, Mythrinagar, Phase-2,, Madinaguda, Hyderabad-500049, Telangana, India
K. Subhash
9
Printo, No. 132/4, King Avenue, Modachur Tirupur Main Road, Gobichettipalayam, Tirupur Main Road, Gobichettipalayam, Erode-638476, Tamil Nadu,
M. R. Siva Sakthivel
![Page 34: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/34.jpg)
34
10
Matha CNC Technologys, No. 5&6, Uma Maheswaran Complex Thadicombu, Dindigul, Thadicombu, Dindigul, Dindigul-624709, Tamil Nadu, India
Mahimainathan
11
Himalaya Technologies, Plot No. 27, Pallavan Nagar Main Road Maduravoyal, East Tamabaram, Chennai-600059, Tamil Nadu, India
Senthil Kumaran
12
Ideal Innovations, No. 87, GST Road, Pulipakkam, Chengalpattu, Kancheepuram, Chennai-603002, Tamil Nadu, India
E. Dinesh
13
Unique Tech, No. 380/201, B.S. Sundaram Road, Uthukuli Main Road, No. 380/201, B.S. Sundaram Road, Uthukuli Main Road,, Tiruppur-641601, Tamil Nadu
A. Vignesh
14
Fusion Technocraft,No. 308, University Plaza, Near Vijay Cross Road,, Navrangpura, Ahmedabad-380009, Gujarat, India
Manish Sukhadia
15
Unique International,No. 251, 1st Floor, Shivaji Market, Pitampura, Near Saraswati Vihar, Delhi-110034, Delhi, India
Lalit Kohli
16
Graphic Technologies Sign Park Private Limited,No. 811, Vummidiars Shopping Complex Mount Road, Anna Salai, Mount Road, Anna Salai, Chennai-600002, Tamil Nadu, India
Gopala Krishnan
17
RPM Tools Consulting,No. 3 - 182 - T, Vinayaga Tower, Kadampadi Road, Above S. B. I. Bank, Air Force Station, Sulur, Coimbatore-641401, Tamil Nadu, India
Pradeep Kumar K. P.
18
Kailesh Tech Solutions, No.597, 2nd Floor, Shri Ranga Arcade, Dr. Rajkumar Road, Prakash nagar, Bengaluru - 560021, Karnataka, India
+91-9035599251
+91-9341442227 +91-8065555808
![Page 35: PRE-FEASIBILITY REPORT For Setting up of Common Facility ...handicraftmegacluster.in/wp-content/uploads/2017/06/Pre_Feasibility... · ( CFC ) at Furniture Cluster at Medhpar Khavda](https://reader030.vdocuments.us/reader030/viewer/2022040313/5e0834fafc4c6a1447779a67/html5/thumbnails/35.jpg)
35
Annexure – VI Consent letter from Dhua Namori (Bhima), Artisan.