pre feasibility report for akr steels & power private limited
TRANSCRIPT
Pre feasibility Report
For
AKR Steels & Power Private Limited
New Project
Sponge Iron, Billets/ Ingots, Rolling Mill Products of MS and Power Plant (WHRB & AFBC)
At
Survey No: 12 & 13, Village: Katariya Juna, Taluka: Bhachau, District: Kutch
Prepared by
M/s Detox Corporation Private Limited
Surat, Gujarat
NABET Accreditation vide letter no. NABET/EIA/RA002/034 and list of QCI approved consultant uploaded on 5th April 2015
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FORM 1 (Application for Environment Clearance Certificate)
Sr. No. Item Details
1. Name of the project/s Manufacturing Plant of Sponge Iron, Billets/Ingots, Rolling Mill Products of MS and Power Plant (AFBC & WHRB).
Project Proponent: AKR Steels And Power Pvt Ltd.
2. S. No. in the schedule 3 (a) & 1 (d)
3. Proposed capacity/area/length/tonnage to be handled/command area/lease area/number of wells to be drilled
Product Proposed Capacity
Sponge Iron 12000 MT/month
Steel Billets/Ingots
10000 MT/month
Rerolled Products of MS
10000 MT/month
Power Plant
• AFBC
• WHRB
12 MW
• 4 MW
• 8 MW
4. New/Expansion/Modernization New Project
5. Existing Capacity/Area etc. Not applicable as the proposed project is green field project
6. Category of Project i.e. ‘A’ or ‘B’ A
7. Does it attract the general condition? If yes, please specify.
No
8. Does it attract the specific condition? If yes, please specify.
No
9. Location
Plot/Survey/Khasra No. At survey No: 12 and 13
Village Katariya Juna
Tehsil Bhachau
District Kutch
State Gujarat
10. Nearest railway station/airport along with distance in kms.
Samakhiyali Railway Station (~ 12 Km)
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11. Nearest Town, city, District Headquarters along with distance in kms.
Bhachau (~ 28.59 km )
12. Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal addresses with telephone nos. to be given)
Juna Katariya (2 Km)
13. Name of the applicant AKR Steels and Power Pvt. Ltd.
14. Registered Address Reg. Office- 27/62, West Punjabi Bagh, Post Office Street, New Delhi.
15. Address for correspondence :
Name Mr. Atul Aggarwal
Designation (Owner/Partner/CEO) Director
Address Plot. No. 141, Sector 2, Gandhidham, Kutch
Pin Code 370201
E-mail [email protected]
Telephone No. 91-9979895106
91-9979895621
Fax No. 91-2836-233360
16. Details of Alternative Sites examined, if any. Location of these sites should be shown on a topo sheet
--
17. Interlinked Projects No
18. Whether separate application of interlinked project has been submitted?
Not Applicable
19. If yes, date of submission NA
20. If no, reason NA
21. Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given.
(a) The Forest (Conservation) Act, 1980? No
(b) The Wildlife (Protection) Act, 1972? No
(c) The C.R.Z Notification, 1991? No
22. Whether there is any Government Order/Policy relevant/relating to the site?
No
23. Forest land involved (hectares) No
24. Whether there is any litigation pending against the project and/or land in which the project is propose to be set up?
None
3
(a) Name of the Court
(b) Case No.
(c) Orders/directions of the Court, if any and its relevance with the proposed project.
(I) Activity
1. Construction, operation or decommissioning of the Project involving actions,
which will cause physical changes in the locality (topography, land use,
changes in water bodies, etc.)
S.No.
Information/Checklist
confirmation
Yes/No
Details thereof (with
approximate quantities /rates,
wherever possible) with
source of information data
1.1 Permanent or temporary change in
land use, land cover or topography
including increase in intensity of land
use (with respect to local land use
plan)
Yes Agriculture land will be converted
into industrial land. NA procedure
has been initiated.
1.2 Clearance of existing land,
vegetation and buildings?
No Proposed site is clear.
1.3 Creation of new land uses?
Yes Barren land will be used for Project
activities.
1.4 Pre-construction investigations e.g.
bore houses, soil testing?
Yes Soil Testing will be conducted
1.5 Construction works?
Yes Complete plant will be established
at the site
1.6 Demolition works? No Not applicable
1.7 Temporary sites used for
construction works or housing of
construction workers?
Yes Temporary huts and colonies will
be constructed for workers during
construction phase within the
project site.
1.8 Above ground buildings, structures or
earthworks including linear
structures, cut and fill or excavations
Yes Construction of industrial shed for
installation of industrial equipment.
1.9 Underground works including mining No Not applicable
4
or tunneling?
1.10 Reclamation works? No No reclamation of land to be done
1.11 Dredging? No No dredging work to be done
1.12 Offshore structures? No Not applicable
1.13 Production and manufacturing
processes?
Yes Detail manufacturing process is
discussed in Pre feasibility report
1.14 Facilities for storage of goods or
materials?
Yes Separate storage yard provided for
storage of raw material, products.
1.15 Facilities for treatment or disposal of
solid waste or liquid effluents?
Yes Waste water generated shall be
neutralized and reused for
gardening purpose
Slag will be generated as solid
waste which shall be used for land
filling/ road construction or send
to recyclers.
1.16 Facilities for long term housing of
operational workers?
No No
1.17 New road, rail or sea traffic during
construction or operation?
Yes Minor Traffic will be increase.
1.18 New road, rail, air waterborne or
other transport infrastructure
including new or altered routes and
stations, ports, airports etc?
No Existing Road Infrastructure is
sufficient to cater the Additional
load.
1.19 Closure or diversion of existing
transport routes or infrastructure
leading to changes in traffic
movements?
No Not Applicable
1.20 New or diverted transmission lines or
pipelines?
No Not Applicable
1.21 Impoundment, damming, culverting,
realignment or other changes to the
hydrology of watercourses or
aquifers?
No Not Applicable
1.22 Stream crossings? No Not Applicable
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1.23 Abstraction or transfers of water
from ground or surface waters?
No Supply water from GWIL
1.24 Changes in water bodies or the land
surface affecting drainage or run-off?
No Not Applicable
1.25 Transport of personnel or materials
for construction, operation or
decommissioning?
Yes Local laborers and raw material
will be transported via the existing
Infrastructure
1.26 Long-term dismantling or
decommissioning or restoration
works?
No ----
1.27 Ongoing activity during
decommissioning which could have
an impact on the environment?
No Not Applicable
1.28 Influx of people to an area in either
temporarily or permanently?
Yes Influx of people to area will be in
Construction and operation phase
both for labors and employees.
1.29 Introduction of alien species? No Not Applicable
1.30 Loss of native species or genetic
diversity?
No Not Applicable
1.31 Any other actions? No Not Applicable
2. Use of Natural resources for construction or operation of the Project (such as
land, water, materials or energy, especially any resources which are non-
renewable or in short supply):
S.No.
Information/checklist confirmation
Yes/No
Details thereof (with
approximate quantities /rates,
wherever possible) with source
of information data
2.1 Land especially undeveloped or
agricultural land (ha)
Yes Agriculture land will be converted
into industrial land. NA procedure
has been initiated. Total area: 20
Acres (80937.00 Sq meters).
2.2 Water (expected source & competing
users) unit: KLD
Yes Expected Source : GWIL (Gujarat
Water Infrastructure Limited)
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Quantity: 600 KLD
2.3 Minerals (MT) No Not applicable
2.4 Construction material – stone,
aggregates, sand / soil (expected
source – MT)
Yes Cement, Sand, Bricks, steel etc
shall be used
2.5 Forests and timber (source – MT) No Not Applicable
2.6 Energy including electricity and fuels
(source, competing users) Unit: fuel
(MT), energy (MW)
Yes Fuel: Electricity and Coal
Power Requirement for proposed
project: 17 MW
Source: Captive power generation/
SEB GRID
Coal: 18900 MT/ annum (Source:
Local)
1 D.G sets of 1000 KVA in Standby
mode.
2.7 Any other natural resources (use
appropriate standard units)
No No other Natural Source used
3. Use, storage, transport, handling or production of substances or materials,
which could be harmful to human health or the environment or raise concerns
about actual or perceived risks to human health.
S.No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate quantities/ rates,
wherever possible) with source
of information data
3.1 Use of substances or materials, which
are hazardous (as per MSIHC rules) to
human health or the environment
(flora, fauna, and water supplies)
No No hazardous chemical shall be
used in process
3.2 Changes in occurrence of disease or
affect disease vectors (e.g. insect or
water borne diseases)
No Not applicable
3.3 Affect the welfare of people e.g. by
changing living conditions?
Yes There shall be increase in
employment opportunities
3.4 Vulnerable groups of people who could No The project is located at safe
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be affected by the project e.g. hospital
patients, children, the elderly etc.
distance from the vulnerable
groups of people
3.5 Any other causes No ---
4. Production of solid wastes during construction or operation or
decommissioning (MT/month)
S.No.
Information/Checklist
confirmation
Yes/No
Details thereof (with
approximate quantities/rates,
wherever possible) with source
of information data
4.1 Spoil, overburden or mine wastes No Not applicable
4.2 Municipal waste (domestic and or
commercial wastes)
Yes Canteen waste will be generated
which shall be sold to recycler
4.3 Hazardous wastes (as per Hazardous
Waste Management Rules)
Yes Used oil will be generated which will
be sold to approved recycler
4.4 Other industrial process wastes Yes Ash, Coal char and slag will be
major solid waste generated
4.5 Surplus product No ---
4.6 Sewage sludge or other sludge from
effluent treatment
No Domestic waste water is send to
septic tank/ soak pit hence no
generation of sewage sludge at site.
Water shall be used in boilers and
for cooling purpose in proposed
project activity. The same shall be
reused within the plant premises
after neutralization
4.7 Construction or demolition wastes Yes Construction debris will be
generated which shall be reused for
site leveling
4.8 Redundant machinery or equipment No --
4.9 Contaminated soils or other materials No --
4.10 Agricultural wastes No --
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4.11 Other solid wastes No --
5. Release of pollutants or any hazardous, toxic or noxious substances to air
(Kg/hr)
S.No.
Information/Checklist
confirmation
Yes/No
Details thereof (with
approximate quantities/rates,
wherever possible) with source
of information data
5.1 Emissions from combustion of fossil
fuels from stationary or mobile
sources
Yes Stack attached to rotary kiln,
reheating furnace, induction furnace,
WHRB & AFBC boiler and DG sets
will lead to emission. Particulate
matter, sulphur dioxide and nitrogen
oxides will be the major pollutants
5.2 Emissions from production
processes
Yes Particulate matter, sulphur dioxide
and nitrogen oxides will be the
major pollutants
5.3 Emissions from materials handling
including storage or transport
Yes Fugitive emission during
transportation activity and material
handling
5.4 Emissions from construction
activities including plant and
equipment
Yes Emission from Vehicular exhaust
during construction phase
5.5 Dust or odours from handling of
materials including construction
materials, sewage and waste
Yes Dust emission during construction
activity
5.6 Emissions from incineration of
waste
No Not applicable
5.7 Emissions from burning of waste in
open air (e.g. slash materials,
construction debris)
No Not applicable
5.8 Emissions from any other sources No ---
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
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S.No. Information/Checklist
confirmation Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data with
source of information data
6.1 From operation of equipment
e.g. engines, ventilation plant,
crushers
Yes
Minor noise generation
6.2 From industrial or similar
processes Yes
Minor noise generation due to operation
process.
6.3 From construction or demolition Yes
Minor increase in noise due to
transportation of construction material
6.4 From blasting or piling No Not applicable
6.5 From construction or operational
traffic Yes
Minor increase due to transportation
activity
6.6 From lighting or cooling systems No --
6.7 From any other sources No --
7. Risks of contamination of land or water from releases of pollutants into the
ground or into sewers, surface waters, groundwater, coastal waters or the sea:
S.No. Information/Checklist
confirmation Yes/No
Details thereof (with approximate
quantities/rates, wherever
possible) with source of
information data
7.1 From handling, storage, use or
spillage of hazardous materials
No Proper handling of hazardous waste
shall be done at site. Separate
storage area provide for the same
7.2 From discharge of sewage or other
effluents to water or the land
(expected mode and place of
discharge)
No Waste water generated shall be
mainly from cooling and boiler blow
down and same shall be reused within
the plant premises.
7.3 By deposition of pollutants emitted to
air into the land or into water
No --
7.4 From any other sources No --
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7.5 Is there a risk of long term build up
of pollutants in the environment from
these sources?
No No emission from process.
8. Risk of accidents during construction or operation of the Project, which could
affect human health or the environment
S.No. Information/Checklist
confirmation Yes/No
Details thereof (with approximate
quantities/rates, wherever
possible) with source of information
data
8.1 From explosions, spillages, fires etc
from storage, handling, use or
production of hazardous
substances
Yes Fire Hydrant/Sand bucket and others as
per requirement
8.2 From any other causes No --
8.3 Could the project be affected by
natural disasters causing
environmental damage (e.g.
Floods, earthquakes, landslides,
cloudburst etc)?
Yes The proposed project is in seismic zone
IV. All the structure shall be build as per
the standard norm for earthquake
resistance
9. Factors which should be considered (such as consequential development)
which could lead to environmental effects or the potential for cumulative
impacts with other existing or planned activities in the locality
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate quantities/rates,
wherever possible) with source
of information data
9.1 Lead to development of supporting
facilities, ancillary development or
development stimulated by the project
which could have impact on the
Yes Considerable improvement is
anticipated
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environment e.g.:
• Supporting infrastructure (roads,
power supply, waste or waste water
treatment, etc.)
• housing development
• extractive industries
• supply industries
• other
9.2 Lead to after-use of the site, which
could have an impact on the
environment
No Not applicable
9.3 Set a precedent for later developments No --
9.4 Have cumulative effects due to
proximity to other existing or planned
projects with similar effects
No --
(II) Environmental Sensitivity
S.No. Areas Name/
Identity
Aerial distance (within
15 km.)
Proposed project
location boundary
1 Areas protected under international
conventions, national or local legislation for
their ecological, landscape, cultural or other
related value
None ---
2 Areas which are important or sensitive for
ecological reasons - Wetlands, watercourses or
other water bodies, coastal zone, biospheres,
mountains, forests
None ---
3 Areas used by protected, important or sensitive
species of flora or fauna for breeding, nesting,
foraging, resting, over wintering, migration
None ---
4 Inland, coastal, marine or underground waters None ---
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5 State, National boundaries None …
6 Routes or facilities used by the public for access
to recreation or other tourist, pilgrim areas
None …
7 Defence installations None …
8 Densely populated or built-up area Yes Juna Katariya (2 Km)
9 Areas occupied by sensitive man-made land
uses (hospitals, schools, places of worship,
community facilities)
Yes Juna Katariya (~ 2 Km)
Godpar (~ 2.63 Km)
Naransari (3.34 Km)
10 Areas containing important, high quality or
scarce resources
(ground water resources, surface resources,
forestry, agriculture, fisheries, tourism,
minerals)
Yes Kutch is categorized under
dark zone for ground
water abstraction as per
CGWA notification.
No ground water/ surface
water abstraction shall be
done for the proposed
project
11 Areas already subjected to pollution or
environmental damage. (those where existing
legal environmental standards are exceeded)
None --
12 Areas susceptible to natural hazard which
could cause the project to present
environmental problems
(earthquakes, subsidence, landslides, erosion,
flooding or extreme or adverse climatic
conditions)
Yes Kutch region falls under
seismic zone V
(IV). Proposed Terms of Reference for EIA studies: Attached herewith
..I hereby give undertaking that the data and information given in the application and
enclosures are true to the best of my knowledge and belief and I am aware that if any part of
the data and information submitted is found to be false or misleading at any stage, the
project will be rejected and clearance give, if any to the - ct will be revoked at our risk
and cost".
Date: 20/06/2015
Place: Gujarat ?
( Project Proponent/Authorized Si g natory)
M/s AKR Steels and Power Pvt. Ltd
Taluka: Bhachau,Dist: Kutch, Gujarat,
India,
F%
*-,/
r-o\
13
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 1 2015
1 Executive summary ..................................................................................... 5
2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION ....................... 5
2.1 Identification of project and project proponent ................................................. 5
2.1.1 Project Proponent ........................................................................................ 5
2.1.2 Identification of Project ................................................................................ 5
2.2 Brief description of nature of project ............................................................... 6
2.3 Need of project and its importance to the country and or region ......................... 6
2.4 Demand Supply gap ..................................................................................... 6
2.5 Imports vs. indigenous production ................................................................. 9
2.6 Export Possibility ......................................................................................... 9
2.7 Domestic/ export markets ............................................................................. 9
2.8 Employment Generation (Direct and Indirect) due to the project Employment ...... 9
3 Project Description ....................................................................................... 9
3.1 Interdependent project ................................................................................. 9
3.2 Location (map showing general location, specific location, and project boundary &
project site layout) with coordinates .......................................................................... 10
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environment considerations gone into should be highlighted .................... 11
3.4 Size or magnitude of operation .................................................................... 13
3.5 Project description with process ................................................................... 13
3.6 Raw material details ................................................................................... 19
3.7 Equipment Details...................................................................................... 19
3.8 Resource optimization/ recycling and reuse envisaged in the project ................. 20
3.9 Availability & Source of water, Availability & Source of Electricity ...................... 20
3.9.1 Source of water and its availability ............................................................... 20
3.9.2 Source of electricity and its availability ......................................................... 21
3.10 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/ disposal ............................................................................................. 22
3.10.1 Waste Water generation & Management plan ................................................. 22
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 2 2015
3.10.2 Solid waste generation & Management plan ................................................... 22
3.10.3 Hazardous Waste Generation & Management Plan .......................................... 22
3.10.4 Stack details and Air Pollution Control Measures ............................................. 23
4 SITE ANALYSIS ......................................................................................... 23
4.1 Connectivity .............................................................................................. 23
4.2 Land Form, Land use and Land ownership ..................................................... 23
4.3 Topography (along with map) ...................................................................... 24
4.4 Existing land use pattern (agriculture, non agriculture, forest, water bodies –
including CRZ), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life, sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of notified industrial area, a copy of Gazette notification
should be given. ..................................................................................................... 24
4.5 Existing infrastructure ................................................................................ 24
4.6 Soil classification ....................................................................................... 24
4.7 Climatic data from secondary sources ........................................................... 24
4.8 Social Infrastructure available ..................................................................... 25
5 Planning Brief ............................................................................................ 25
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and
country planning/ Development authority classification ................................................. 25
5.2 Population Projection .................................................................................. 25
5.3 Land use planning (break up along with green belt etc) ................................... 25
5.4 Assessment of infrastructure demand (Physical and social) .............................. 25
5.5 Amenities/ Facilities ................................................................................... 25
6 PROPOSED INFRASTRUCTURE ..................................................................... 26
6.1 Industrial area (Processing area) ................................................................. 26
6.2 Residential area (Non processing area) ......................................................... 26
6.3 Green belt ................................................................................................ 26
6.4 Social infrastructure ................................................................................... 26
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 3 2015
6.5 The existing infrastructure is sufficient to cater the additional load due to the
proposed expansion project. Connectivity (Traffic and transportation, Road/ Rail/ Metro/
Water ways etc) ...................................................................................................... 26
6.6 Drinking water Management (Source & Supply of water) ................................. 26
6.7 Sewerage system ...................................................................................... 26
6.8 Industrial waste management ..................................................................... 27
6.9 Solid waste management ............................................................................ 27
6.10 Power requirement & supply/ source ............................................................ 27
7 Rehabilitation and Resettlement (R & R) Plan ................................................. 27
7.1 Policy to be adopted (Central/ state) in respect of the project affected persons
including home oustees, land oustees and landless laborers .......................................... 27
8 PROJECT SCHEDULE & COST ESTIMATES ...................................................... 27
8.1 Likely date of start of construction and likely date of completion ....................... 27
8.2 Estimated project cost along with analysis in terms of economic viability of the
project….. .............................................................................................................. 27
9 Analysis of proposal (Final Recommendations) ............................................... 27
9.1 Financial and social benefits with special emphasis on the benefit to the local
people including tribal population, if any, in the area .................................................... 27
9.2 Budgetary allocation for social welfare in the area .......................................... 28
10 Schematic representation of the feasibility drawing which give information of EIA
purpose…. ....................................................................................................... ……….28
List of Tables
Table 1: Product Profile ............................................................................................. 6
Table 2: Demand of Pig Iron, Sponge Iron& Finished Steel ............................................. 6
Table 3: Supply & Demand Gap ................................................................................. 7
Table 4: Category wise demand of Long & Flat Products ................................................ 7
Table 5: Present & Future Installed Capacity ................................................................ 8
Table 6: Import & Export Statistics ............................................................................. 9
Table 7: Employment generation due to proposed expansion.......................................... 9
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 4 2015
Table 8: Site location .............................................................................................. 11
Table 9: Product Profile ........................................................................................... 13
Table 10: Raw material Details ................................................................................ 19
Table 11: List of Equipments ................................................................................... 20
Table 12: Water Consumption .................................................................................. 21
Table 13: Electricity allocation ................................................................................. 21
Table 14: Waste Water generation ........................................................................... 22
Table 15: Solid Waste Details .................................................................................. 22
Table 16: Hazardous Waste Generation & Management Plan ........................................ 22
Table 17: Details of Stack details and APC measures of proposed activity ....................... 23
Table 18: Connectivity ............................................................................................ 23
Table 19: Land Area Break up .................................................................................. 24
Table 20: Meteorology data ..................................................................................... 25
List of Figures
Figure 1: Satellite image showing project location with surrounding feature.................... 10
Figure 2: Site map of 10 Km radius .......................................................................... 12
Figure 3: Sponge Iron Manufacturing Flow Diagram .................................................... 15
Figure 4: Flow Diagram of Steal based Turbo Generator Set ......................................... 18
List of Annexure
Annexure 1: Layout map of proposed project
Annexure 2: Initial Land agreement Documents
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 5 2015
1 Executive summary
AKR Steels & Power Pvt. Ltd. proposes to install a new project of integrated steel plant,
rolling mill products and captive power plant at Survey no. 12 & 13 Village Juna Katariya,
Taluka: Bhachau, District: Kutch, Gujarat.
There is no national park, sanctuary or forest land in surrounding 10 Km radius. The project
doesn’t fall under CRZ boundaries.
The water consumption for the proposed project is 600 KL/day mainly for cooling, boiler and
drinking. Waste water generated will be mainly in form of cooling and boiler blow down.
The company proposes to install rotary kiln, induction furnace, reheating furnace, AFBC
boiler and WHRB as a part of proposed project.
Slag, coal char and ash will be mainly generated as solid waste. Used oil will be mainly
generated as hazardous waste which shall be reused for lubrication purpose.
2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION
2.1 Identification of project and project proponent
2.1.1 Project Proponent
AKR Steels & Power Private Limited is a state-of-the-art Manufacturing unit of high strength
deformed steel Re-bars and Structural Steel Sections proposed by ASR group. ASR is fully
equipped to ensure quality at every stage of production, so as to deliver perfect product.
Modern and apt machinery, testing and quality checks along with qualified operators make
the task easy for the company to deliver the best every time.
The Group has a very strong presence in the various market of the country domestically and
a number of destinations abroad including Asia, Middle East, Europe and Africa. The
domestic market is also well aware of the brand “ASR” which will give a further pushup to
the marketing concern.
In order to meet the market demands, the company now propose to install a new integrated
steel plant and power plant namely AKR Steels and Power Pvt. Ltd. at Village: Juna
Katariya, District: Bhachau, Kutch, Gujarat.
2.1.2 Identification of Project
AKR Steels & Power Pvt. Ltd. Proposes to install a new project of integrated steel plant,
rolling mill products and captive power plant at Survey no. 12 & 13, Village Juna Katariya,
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 6 2015
Taluka: Bhachau, District: Kutch, Gujarat. The layout map of proposed project is attached
as Annexure 1.
The proposed products with its production capacity are as mentioned Table 1.
Table 1: Product Profile
PRODUCTS PRODUCTION CAPACITY
Sponge Iron 12000 MT/month
Steel Billets/Ingots 10000 MT/month
Rerolled Products of MS 10000 MT/month
Power Plant
• AFBC
• WHRB
12 MW
• 4 MW
• 8 MW
2.2 Brief description of nature of project
The project fall under Category A, section 3 (a) and 1(d) of EIA notification September 2006
and amendment thereof vide notification no. S.O 3067 (E) dated 1st December 2009.
2.3 Need of project and its importance to the country and or region
In order to meet the increasing demand of steel product in domestic as well as international
market the company proposes for an integrated steel plant.
2.4 Demand Supply gap
The demand of Pig Iron, Sponge Iron, & finished Steel for last five years is given in Table 2.
Table 2: Demand of Pig Iron, Sponge Iron& Finished Steel
CATEGORY 2007-08 2008-09 2009-10 2010-11 2011-12*
Pig Iron 5.28 6.21 5.88 5.68 5.78
Sponge Iron 20.37 21.09 24.33 25.08 20.37
Total Finished Steel (alloy + non alloy)
56.07 57.16 60.62 68.62 73.42
Source: Joint Plant Committee; *provisional
PREFEASIBILITY REPORT AKR STEELS & POWER PRIVATE LIMITED
DETOX CORPORATION PRIVATE LIMITED 7 2015
Supply & Demand Gap for year 2012-13 to 2019-20 is presented in the following Table 3.
Table 3: Supply & Demand Gap
CATEGORY 2012 -13
GREEN FIELD EXPANSION (2012 -13 TO 2019 -20)
2019-20 REMARKS
S-I S-II S-I S-II
Finished Steel demand 74 171 166
Projected Capacity (Crude Steel)
110 120 100 230 210 Main producers with Sy. Producers
Projected Availability
(Crude Steel)
105 84 70 180 172 95 % Capacity utilization
Projected Availability
(Finished Steel)
95 162 155 95 % Capacity utilization
Gas (-) / Surplus (+) (+) 21 (-) 9 (-) 11**
* 70 % actualization of the incremental capacity, 95% capacity & 90 % conversion ratio
* As against 133 MT assumed by other sources
** Gap may go up to more than 30 MT subject to lower capacity installation than indicated
above.
Category wise demand of Long & Flat Products is given in Table 4.
Table 4: Category wise demand of Long & Flat Products
CATEGORY WISE DEMAND PROJECTION (LONG PRODUCT)
Category Explanatory variable (CAGR during 2005 -06 to 2010- 11)
Growth Rate assumed for 12th Plan (%)
Project based on assumed growth rate (2016-17) MT
Bars & Rods Construction (8.3%) 11.0 44.1
Structural Construction (8.3%) 9.5 9.4
Rly. Material Construction (8.3%) 5.0 1.4
Total Non-flat - 10.50 54.90
Category wise demand projection (Flat Product)
Category Explanatory variable (CAGR during 2005 -06 to 2010- 11)
Growth Rate assumed for 12th Plan (%)
Project based on assumed growth rate (2016-17) MT
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Plates Consumption of Oil & Gas (8.9 %) GDCF in plant & machinery (8.9%)
7.5 7.3
HR Coils / Sheet IIP in manufacturing (9.7%)
9.0 23.80
CR Coils / Sheets IIP in transport equipment (12.30%) consumption of petrol (4.3)
11.0 11.8
Coated Sheet - 10.8 8.8
Electrical Sheet Installed capacity in power (6.6%)
8.0 0.8
Tin plates GDCF in plant & machinery (8.9%)
8.0 0.6
Pipes GDCF in plant & machinery (8.9%)
12.0 2.9
Total Flat 11 56.0
Source: Conference on development and growth scenario for Steel industry in India
The present & future installed capacity is given in Table 5.
Table 5: Present & Future Installed Capacity
2011-12 2016-17
SAIL 13.4 21.4
RINL 2.82 7
TAT STEEL 6.8 14
JSW 9.93 13.9
JSW ISPAT 3.3 4.5
ESSAR 6.3 10
JSPL 3 8
BHUSHAN STEEL 2.3 5.2
BHUSHAN POWER 1.8 2.5
OTHERS 39.35 62.50
TOTAL 89 149
Source: Report of Working Group on Steel Industry, 12th FY plan
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2.5 Imports vs. indigenous production
Refer Table 6.
2.6 Export Possibility
There is export potential to SAARC countries, for which detailed market study is to be
conducted.
2.7 Domestic/ export markets
Refer Table 6.
The Import & Export Statistics for Past five Years is given in Table 6.
Table 6: Import & Export Statistics
Year Total Finished
Steel
Import Export Real Consumption of Total Finished
Steel
2007-2008 56.075 7.029 5.45 52.125
2008-2009 57.164 5.841 5.183 52.351 (0.4%)
2009-2010 60.624 7.381 3.876 59.339 (13.3%)
2010-2011 68.621 6.664 3.987 66.423 (11.9%)
2011-2012 (Prov) 73.416 6.825 4.246 70.915 (6.8%)
(All the above are mentioned in million tons)
Source : JPC; figures in brackets indicate the percent increase over the previous year
2.8 Employment Generation (Direct and Indirect) due to the project Employment
The total employment generation due to the proposed project is given in Table 7.
Table 7: Employment generation due to proposed expansion
Skilled Unskilled
Manpower 120 280
3 Project Description
3.1 Interdependent project
There is no interlinked or interdependent project with the proposed project.
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3.2 Location (map showing general location, specific location, and project boundary & project site layout) with
coordinates
The location of site with type of land and boundary coordinates is as below Figure 1.
Figure 1: Satellite image showing project location with surrounding feature
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Table 8: Site location
Feature Description
Survey No. Survey no. 12 & 13
Village: Juna Katariya, Taluka: Bhachau,
Distt:Kutch, Gujarat
Latitude and Longitudes of the
project site
Lat: 23°16'31.47"N
Long: 70°37'7.94"E
Type of Land Barren land
Nearest Village Juna Katariya (~ 2 Km)
Nearest railway station Samakhiyali Railway Station (~ 12 Km)
National Highway NH 8A (~0.45 Km)
Nearest port Kandla (~ 53.35 km)
Nearest Airport Kandla Airport (~ 55.20 km)
3.3 Details of alternate sites considered and the basis of selecting the proposed
site, particularly the environment considerations gone into should be
highlighted
Land of Total 20.68 acres area has been procured; initial agreement is attached as
annexure 2. The suitability of a site was determined by the following major considerations.
Availability of adequate land
No forest land, National Park, Sanctuary, Historical Monuments etc present within 10
Km radius of project site.
Suitability of the land from topographical and geological considerations
Road/ Rail connectivity to the project site for transportation of raw materials,
products and employees
Availability of water for domestic and industrial purpose
Power from Captive power plant and GEB grid
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Figure 2: Site map of 10 Km radius
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3.4 Size or magnitude of operation
The proposed products with its production capacity are as mentioned in Table 9.
Table 9: Product Profile
PRODUCTS PRODUCTION CAPACITY
Sponge Iron 12000 MT/month
Billets/Ingots 10000 MT/month
Rolled Products 10000 MT/month
Power Plant
• AFBC
• WHRB
12 MW
• 4 MW
• 8 MW
3.5 Project description with process
The following furnaces, kilns, boilers shall be installed in the proposed project
Equipment Details
Equipment Total nos. to be installed
Rotary Kiln : 2 no. * 200 TPD
Induction furnace : 1 no. * 30 T
Rolling Mill : 1 nos.
AFBC Boiler : 1 no. * 4 MW
WHRB Boiler : 2 no. * 4 MW
Sponge Iron Plant
The production process of sponge iron involves four steps namely:
i. Raw material preparation plant: The raw material preparation plant consists of
crushers and screens through which the seized material required for process is
prepared. Normally, jaw crushers are used for iron ore crushing and roll or impact
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crushers for coal. The feeding for the crushers are done through the conveyors and
vibrating feeders.
ii. Stock house: The stock house consists of the raw material storage bins; which store
material up to 24 hours plant requirement. There are four bins one each for iron ore,
feed coal, dolomite and injection coal. The raw materials are fed into a rotary kiln
through the volumetric/weigh feeders at a predetermined rate.
iii. Reduction kiln: The processing of the materials consists mainly of kiln and cooler
system. The iron ore is pre-heated and reduced in a rotary kiln and passes to the
rotary cooler; where it gets cooled. The cooled material is then passes to the belt
conveyor; where the cooler discharge is fed to the product house conveyor. The
material is then led to the product separation circuit. An intermediate bin is provided
to take care of any eventualities occurring due to breakdown of the product
separation circuit.
iv. Product separation plant: In the product separation section, the sponge iron and the
coal-char (un-burnt coal) are separated. The cooler discharge material is screened to
different sizes, and fed into magnetic separator. The sponge iron is magnetic and
hence, it gets attracted to the magnet present in the magnetic separator and is
discharged to separate bins the dust in the hot gases settles and gets cleaned.
Operation of Rotary Kiln and Cooler:
Rotary Kiln: Rotary kiln is 3.0 m in diameter and 42 m long; and it is positioned inclined at
an angle of 1.432o approximately. It is rotated by AC variable speed motor at a stem less
variable speed ranging from 0.2 to 1.0 RPM. Due to the inclination and the rotary motion in
kiln; the material moves from the feed end of the kiln to the discharge end in approximately
4.5 hours. The fine coal is blown from the discharge end to maintain the required
temperature profile. The material and the hot gases move in the counter current direction.
As a result, the iron ore gets preheated and gradually reduces by the time it reaches
discharge end. The reduced material is then transferred to the rotary cooler via transfer
chute.
Rotary Cooler: The rotary cooler is 2.3 in diameter and 22 m in length. It is also inclined at
1.432o approximately. It rotates at 1.2 RPM. It is driven by AC motor. The water is sprayed
on top of shell; which cools the material inside the cooler indirectly. The material reaches
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80oC temperatures approximately; and discharged by the double pendulum valve to the
conveyor. The double pendulum valve actually acts as a seal for prevention of atmospheric
air entering the rotary cooler. The material discharged on conveyor is then sent for product
separation system. Here, the material is segregated in different sizes and also magnetic
sponge iron is separated from non-magnetic char.
The gases flowing into counter current direction gets to the dust-settling chamber and
heavier particles settles down. These particles are continuously removed by the wet
scrubbing system. The gases then pass to the Forced Draft (FD) Cooler; where the gases
are cooled. The gases leaving the kiln are very hot and have a lot of heat energy. The gases
are then passed through Electrostatic Precipitator (ESP) for dust concentration to reduce
below the acceptable norms and discharged to the atmosphere through stack of adequate
height.
Figure 3: Sponge Iron Manufacturing Flow Diagram
Waste Heat Recovery Boiler System
The waste heat recovery boilers are designed to operate only with the thermal energy in the
waste gases from the rotary kilns and these boilers do not need any supplementary or
auxiliary firing. There is no fuel usage in the waste heat recovery boilers. The waste gases
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from After Burning Chamber (ABC) of Sponge Iron Kilns will be conveyed to the waste heat
boilers through gas ducts. Proper refractory lining shall be given for the ducting as the
gases will be coming at high temperature in the range of 950–975oC
Alloy Steel Product
Induction arc Furnace
The induction arc furnace is the principle furnace type for the production of the Alloy Steels.
The primary application of the furnace is for the re-melting of the steel scrap or sponge iron.
Furnace Operations:
The induction arc furnace operates as a batch melting process producing batches of molten
steel known “heats”. The furnace operating cycle is called the tap-to-tap cycle and is made
up of the following operations:
• Furnace charging
• Melting
• Refining
• De-slagging
• Tapping
• Furnace turn-around
Charging:
The charging material consisting of steel scrap & additives is loaded into the furnace in such
a way that large and high melting pieces stand parallel close to crucible while low melting
Components in the middle of the crucible.
Melting:
At the beginning of melting the furnace works for 5 to 10 minutes on low power until the
surge of current fed from the generator disappear. The furnace power is then brought up to
a maximum. The charge melts with the crucible held closed. When the charge approaches
the fluid stages than the solid pieces are pressed back with a crow bar. The furnace is then
loaded to its capacity by adding small size of scrap as soon as the charge melted. The slag
is formed to protect the metal from oxidation and to avoid reduce the melting loss. Excess
slag is skimmed off periodically. At the last, Ferro Manganese, Silicon Manganese & Ferro
Silicon is added to deoxidize the metal.
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Ladle Refining Furnace:
Ladle refining furnace (LRFs) are used to desulfurize steels, remove other impurities and
hold the molten steel for casting operations. Without LRFs, higher tap temperatures are
normally required from steel making furnaces due to heat losses during refining during
conventional ladles. Costs of extended furnace time, refractory wear and power or fuel
consumption can all be reduced using LRFs to perform holding and refining. The ladle
refining furnace also acts as a buffer between the steel making furnace and continuous
caster, reducing casting costs and allowing greater flexibility in steel making operations.
Ladle Refining Process:
Large ladles are used in most metal melting operations to transfer molten metal from
melting furnaces to refining or pouring stations. Ladle refining furnaces are basically ladles
with a heating source and lid. LRFs are used to reheat or maintain steel tapped from a steel
making furnace to a precise temperature and or refine it to exact chemical specifications.
Refining is performed by adding chemicals to remove impurities, adding ingredients which
enhance strength, and homogenizing the molten steel to achieve uniform characteristics.
LRFs provide an ideal reining station with precise temperature control, stirring action for
homogeneity, and ports for alloy addition and slag removal. Reheating steel in a ladle
refining furnace is typically accomplished by electric arc heating.
AFBC Power Plant
The design, manufacture, inspection, testing and installation of all equipment and system of
the proposed captive power plant shall confirm to the latest editions of Indian and
International codes and standards. Best Engineering Practices shall be followed wherever
the relevant standards are not available.
Process and mechanism
Steam Turbine Generators (STG) are the main assembly in the power Plant. Imported coal
shall be used as main fuel in the STG. The steam generator(s) shall be Bubbling type
Atmospheric Fluidized bed Combustion (AFBC) having single drum and outdoor type.
The boiler shall be receiving the water from specialized water Treatment System, which
shall convert raw water to soft water suitable for the boiler application. The steam
generated at boiler will be passed through the turbine attached to it. In turbine Generator,
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the steam will be used to rotate the coil in magnetic field to produce electricity. This
electrical energy will be supplied to step-up transformer, from where, it is transmitted
Process and Control Mechanism
Steam Turbine Generator (STG) is the main assembly in the Power Plant. Coal char,
imported coal and waste heat shall be used as main fuel in the STG. The steam generator
shall be Atmospheric Fluidized Bed Combustion (AFBC) and Waste heat recovery boiler
semi-outdoor type.
The boiler shall receive the water from specialized Water Treatment System; which shall
convert raw water to soft water suitable for the boiler application. The steam generated at
Boiler will be passed through the Turbine attached to it. In turbine Generator, the steam will
be used to rotate the coil in magnetic field to produce electricity. The simplified process flow
diagram of the proposed CPP is attached herewith as Figure 4
Figure 4: Flow Diagram of Steal based Turbo Generator Set
Part of the steam shall be used to regenerate the feed water temperature and thereby
improve the thermodynamic cycle efficiency. The steam after doing work in STG shall pass
through an Air Cooled condenser. This condensate so formed shall be pumped back vide
pumps to the generator and then to the boiler.
The coal/coal-char combustion will emit exhaust gasses, which shall be passed through an
Electrostatic Precipitator, which will reduce the emission levels before passing out through
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the chimney. The ash generated from the boiler shall be sent through a high-pressure
pneumatic system to transfer ash to a silo.
There will be other auxiliary systems which shall be used to like Compressed air system, air-
conditioning system, etc; detailed description of the same is given in subsequent sections.
3.6 Raw material details
The source of raw materials and its mode of transportation are as follows:
Table 10: Raw material Details
Sr. No. Materials Consumption Source Mode of
Transportation
1 Sponge
Iron/HBI
5000-10000
MT/Month
Own Production/Purchases
(Domestic/Imported)
Road / Sea
2 Scrap 7500-2500 MT/Month Purchases
(Domestic/Imported)
Road / Sea
3. Steel Billets /
Ingots
10250 MT/Month Own Production/Purchases
(Domestic/Imported)
Road / Sea
4. Iron Ore/Pellets 19200 MT/Month Purchases
(Domestic/Imported)
Road / Sea
5. Coal for Sponge 14400 MT/Month Purchases
(Domestic/Imported)
Road / Sea
6. Lime Stone 480 MT/Month Purchases
(Domestic/Imported)
Road / Sea
Raw Material Details for power plant
7. Coal for CPP 4500 MT/ Month Purchases
(Domestic/Imported)
Road / Sea
3.7 Equipment Details
The list of equipment to be installed is mentioned in Table 11.
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Table 11: List of Equipments
Sr. No. Equipment Capacity
1 Rotary kiln 2 x 200 MT
2 Induction furnace 1 x 30 MT
3 AFBC Boiler 4 MW
4 WHRB 8 MW
Marketing area of finished products & Mode of transportation of finished products:
The marketing area for the proposed product will be Indian Market and the same shall be
transported via truck
3.8 Resource optimization/ recycling and reuse envisaged in the project
Various steps undertaken for recycle/ reuse in the proposed project is as mentioned below:
• The waste water generated due to proposed project shall be neutralised and reused
for gardening purpose and partly recycle back in system.
• Used oil and spent oil shall be reused for lubrication purpose.
• Slag shall be reused for land filling and road construction purpose or sold to recycler
• Coal char will be used as fuel for power plant
3.9 Availability & Source of water, Availability & Source of Electricity
3.9.1 Source of water and its availability
Source of water: Gujarat Water Infrastructure Limited (GWIL)
Total water consumption: 650 m3/day
No ground water will utilised for the proposed project activity. The total water consumption
for the proposed project is as mentioned in Table 12.
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Table 12: Water Consumption
Purpose Water Consumption
Cooling 58
Boiler 158
Drinking 50
Kiln cooling 286
Green belt 28
other 70
Total water consumption 650 KL/day
3.9.2 Source of electricity and its availability
Electricity shall be obtained from captive power generation and Gujarat Electricity Board.
The total power requirement for the plant for proposed project is given in Table 13.
Table 13: Electricity allocation
Source Proposed requirement
SEB/ Grid 5 MW
Captive power plant 12 MW
Stand by silent DG set 1000 KVA
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3.10 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/ disposal
3.10.1 Waste Water generation & Management plan
Table 14: Waste Water generation
Purpose Waste Water generation Disposal plan
Cooling tower blow down 14 KL/day After neutralization, Shall be recycle
back in the system and partly reused
for gardening purpose Boiler blow down 60 KL/day
Domestic reject 20 KL/day Shall be send to septic tank/ soak pit
Total waste water 94 KL/day
3.10.2 Solid waste generation & Management plan
Solid wastes generated from the project activity are as mentioned in Table 15.
Table 15: Solid Waste Details
Sr. No. Type of waste Quantity Disposal Method
1 Fly Ash 175 MT/Day Shall be sold to cement plant/ Brick
manufacturers for reused
2. Coal Char 100 MT / Day Shall be reused in power plant as fuel with coal/
sold to register dealers
3. Slag 80 MT/ Day Shall be reused in land filling and road
construction
3.10.3 Hazardous Waste Generation & Management Plan
Table 16: Hazardous Waste Generation & Management Plan
Waste Generated Quantity Disposal Plan
Used oil 36 MT/Annum
Will be reused within plant
premises as lubrication oil/
sent to TSDF site.
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3.10.4 Stack details and Air Pollution Control Measures
Stack details and Air Pollution Control Measures (A.P.C) is shown in Table 17.
Table 17: Details of Stack details and APC measures of proposed activity
Stack Attach to Height Air Pollution Control Measures
AFBC Boiler 1 * 50.00 m ESP
Rotary Kiln (I and II) 1 * 42.5 m Bag filter for circuits and Electro
Static precipitator is combined
with WHRB
Induction furnace 1 * 30.00 m Fume Extraction System
D G Sets 18.00 m ---
4 SITE ANALYSIS
4.1 Connectivity
The project site is well connected to NH 8 A. The site is well connected by road and rail to
rest of country. The details of highway and rail network are as in Table 18.
Table 18: Connectivity
Description Distance
Transportation NH 8A (~0.45 Km)
Samakhiyali Railway Station (~ 12 Km)
Nearest Town/City Bhachau (~ 28.59 km )
Nearest Village Juna Katariya (~ 2 km )
4.2 Land Form, Land use and Land ownership
The proposed project is new project located at barren land. The company has acquired the
new land of total 20.69 acres. Initial agreement is herewith attached as annexure 2. The
detailed Land area break up is shown in Table 19.
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Table 19: Land Area Break up
Detail Allocated Area (sq m)
Green Belt Area 2.3 Acres (9307.77 Sq meters) Area of Common Facilities (like Labor colony, Admin buildings, Roads)
2.7 Acres (10926.5 Sq meters)
Industrial built up area 15 Acres (60702.8 Sq meters)
Open Area Nil
Total Land Area 20 Acres (80937.00 Sq meters)
4.3 Topography (along with map)
The topography map of the area will be submitted at the time of presentation.
4.4 Existing land use pattern (agriculture, non agriculture, forest, water bodies –
including CRZ), shortest distances from the periphery of the project to
periphery of the forests, national park, wild life, sanctuary, eco sensitive
areas, water bodies (distance from HFL of the river), CRZ. In case of notified
industrial area, a copy of Gazette notification should be given.
There is no forest, national park, wild life sanctuary, eco sensitive areas in surrounding 10
Km of the plant boundary
CRZ is not applicable to the project. The project falls outside the notified industrial area.
4.5 Existing infrastructure
The company has installed machinery and related utility at the project location pertaining to
existing products.
4.6 Soil classification
Detail soil testing will be done and will be submitted at later stage.
4.7 Climatic data from secondary sources
The climatic data for the March to May 2012 in the study are as in Table 20.
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Table 20: Meteorology data
Average Wind speed 4.40 m/s
Wind direction SW to NE
Temperature 17oC to 41oC
4.8 Social Infrastructure available
The project site is located approximately 2.0 km from the human settlement. Basic
amenities of life are easily available in the area. Primary health centre, school, drinking
water, electricity, communication, road network, transportation facility is available in the
vicinity.
The existing infrastructure is sufficient to cater the additional load due to the proposed
expansion project.
5 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and
country planning/ Development authority classification
The industrial area and the related facilities are already developed hence no planning is
envisaged. The nearby towns have the modern facilities.
5.2 Population Projection
There would not be any significant increase in the population of surrounding area as the
almost workers for the proposed project will come from the local residents in the
surrounding villages. There won’t be any influx of people in the area due to proposed
project
5.3 Land use planning (break up along with green belt etc)
The total land acquired by the project proponent is 20.68 acres
5.4 Assessment of infrastructure demand (Physical and social)
New industrial shed will be constructed with the required amenities.
5.5 Amenities/ Facilities
Major basic facilities are available for the proposed project. Road, electricity, water,
transportation facility etc are well developed in the surrounding area.
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All the amenities related to project on the site will be installed
6 PROPOSED INFRASTRUCTURE
6.1 Industrial area (Processing area)
The total industrial area acquired by the company is 20.68 acres.
6.2 Residential area (Non processing area)
No labour colony is envisaged in the existing as well as proposed project. Only
administrative building will be constructed.
6.3 Green belt
6.5 acres area (33 % of the total area) shall be developed as green belt.
Proposed green belt area within the premises will consists of the following plant species.
Jatropha curcas
Peltophorum pterocarpum
Albizia lebbeck
Ficus benghalensis
Salvadora persica
Salvadora oleoides
6.4 Social infrastructure
Basic amenities of life are easily available in the area. Primary health centre, school,
drinking water, electricity, communication, road network, transportation facility is available
in the vicinity.
6.5 The existing infrastructure is sufficient to cater the additional load due to the
proposed expansion project. Connectivity (Traffic and transportation, Road/
Rail/ Metro/ Water ways etc)
The connectivity to the project site is discussed in Table 18, page no. 23
6.6 Drinking water Management (Source & Supply of water)
GWIL water will be used for all the activities including drinking purpose
6.7 Sewerage system
Soak pit/ septic tank will be used for domestic waste water disposal
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6.8 Industrial waste management
The industrial waste generated will be mainly in form of hazardous waste and solid waste.
Slag, coal char and ash will be major solid waste generated and used oil will be used as
hazardous waste
6.9 Solid waste management
As per section 3.9.2
6.10 Power requirement & supply/ source
The company shall use captive power plant as well and power from Gujarat Electricity
Board. The detail bifurcation is as mentioned in section 3.8.2
7 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (Central/ state) in respect of the project affected
persons including home oustees, land oustees and landless laborers
Not applicable
8 PROJECT SCHEDULE & COST ESTIMATES
8.1 Likely date of start of construction and likely date of completion
Likely date of start of construction: Within two months after obtaining EC
Likely date of completion of construction: May 2018
8.2 Estimated project cost along with analysis in terms of economic viability of
the project
Total project cost: 160 crores
9 Analysis of proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to the local
people including tribal population, if any, in the area
The following activities will be done for social welfare -
Plantation on Road side.
Contribution in development of infrastructure for public use such as Bus Stop,
sheds, Public Toilet etc.
Contribution in towards health awareness Programmes.
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Contribution in Books distribution to children in nearby village.
Contribution in providing better medical infrastructure in nearby area of kutch
district.
9.2 Budgetary allocation for social welfare in the area
Rs. 50 lakhs will be spent on Social Welfare Activity.
10 Schematic representation of the feasibility drawing which give information of
EIA purpose
The proposed project of integrated steel plant and captive power plant falls under category
A, section 3 (a) and 1 (d) of EIA notification September 2006 and amendment there of vide
notification no. S.O 3067 (E) dated 1st December 2009,which require prior Environmental
Clearance before starting construction, production or any other allied activities related to
the project. For getting the Environmental Clearance; it is required to carry out the
Environmental Impact Assessment (EIA) study report.
Definition of EIA
Environmental Impact Assessment (EIA) is a formal process used to predict how industrial
development or construction project will affect natural resources such as water, air, land,
socioeconomic and bio ecological environment.
An EIA usually involves a sequence of steps:
(1) Screening to decide if a project requires assessment and to what level of detail.
(2) Preliminary assessment to identify key impacts, their magnitude, significance, and
importance.
(3) Scoping to ensure the EIA focuses on key issues and to determine, where more detailed
information is needed.
(4) Implementing the main EIA study, which involves detailed investigations to predict
impacts, assess their consequences, or both.
Methodology
Environmental Impact Assessment (EIA) studies include identification, assessment,
quantitative evaluation and prediction of possible impacts. To minimize the impact of the
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project on various environmental attributes, mitigation measures are suggested for
implementation along with the project.
The methodology of this study can be schematized as detailed below:
To gather information on present environmental conditions and relevant national
environmental guidelines and EIA procedures.
Scoping of impacts.
Assessment of significant impacts.
Description of residual impacts.
Development of monitoring plans.
To inform all relevant and involved authorities regarding the impact of the project on
the environment and the proposed mitigation measures.