“practice oriented master programmes in …€œpractice oriented master programmes in engineering...
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Campus De NayerCampus De Nayer
TEMPUS PROMENGTEMPUS PROMENG“Practice oriented Master
Programmes in Engineering in RU UA and UZ”RU, UA and UZ
contact Ing. Peter ArrasInternational Relations Officer
Campus De NayerJ P D N l 5J. P. De Nayerlaan 5
BE2860 Sint Katelijne Waver, Belgium
peter arras@mechelen lessius [email protected]
Campus De NayerOverview
Campus De Nayer
De Nayer: engineering department
TEMPUS PROMENG: course development
Campus De NayerCampus De Nayer
Internationalization @LessiusInternationalization @LessiusStudent mobility …
and beyondand beyond
Campus De NayerLessius University
Campus De Nayer
• Member of K.U.LeuvenAssociationL t d i d d• Located in and aroundAntwerp, 4th world port, centre of commerce and centre of commerce and trade and Mechelen, economic centre halfwayybetween Antwerp and Brussels
Campus De NayerLessius: multi-campus.
Campus De Nayer
L i U i itLessius University
Engineering-technology
Campus De NayerLessius University
Campus De Nayer
• 8 Departments• 6 Campusses• 16 Ba Programmes• 8 Ma Programmesg• 10000 Students• +150 Bilateral agreementsg• + 200 exchange
students/year• 7 Programmes in English
Campus De Nayer
HIGHER EDUCATION IN BELGIUM:engineering&technology departement.Campus De Nayer engineering&technology departement.
Welding engineerg g
-Electro mechanics-Construction-(Bio)ChemistryElectronics ICT-Electronics-ICT
Campus De NayerEngineering (Ba + Ma)
Campus De Nayer
• Programmes• Construction Engineering• Electro-Mechanical Engineering• Biochemical Engineering• Chemical Engineering• Chemical Engineering• Engineering in Electronics-ICT• Engineering in Electro-technology• Land Surveying• Welding Engineering (2nd Ma)• Sustainable Engineering (English)• Sustainable Engineering (English)
• Research• Embedded systems• Design and production techniques• Waste water treatment• Renewable energy systems• Renewable energy systems
Campus De NayerResearch
Campus De Nayer
Applied research: technology translationApplied research: technology translation- Sponsored by government and industry- Implementations in SME (Small & Medium sizedenterprises) of new technologiesenterprises) of new technologies
Knowledge centers:g- Sustainable energy (Thermac, Ideg)- Biochemistry
Welding- Welding- Rapid prototyping/rapid manufacturing techniques
Accredited test labs for materials and EMC
Campus De NayerTEMPUS PROMENG
Campus De Nayer
Engineering and technology departement:
• Course development• Installation of CAD-laboratories for MCAD and
ECAD• Student mobility
Campus De NayerCurricula and modules:
Campus De Nayer
• Curriculum “CAD/CAM/CAE for Electrical Engineers” / / g(150h – 5ECTS) + (100 h – 5ECTS) practical exercises in newly equipped PC pool.
• Curriculum “Quality engineering” (36 h – 1.5ECTS + 18 h – 1.5ECTS practice)
• Module: Modelling of production systems (60h –2ECTS)M d l R i i (60h 2 ECTS)• Module: Re-engineering (60h- 2 ECTS)
• Module: Audit and certification according to ISO (60h 2 ECTS)(60h – 2 ECTS)
Campus De Nayer
Structure of the curriculum:Campus De Nayer
• Based on Bologna: 2 years (120ECTS).Th i l id d i f k f h • The material provided is a framework for the construction of the complete curriculum.
• Sem 1: study semesterSem 1: study semester– Basics of CAE-techniques– Modeling of production systems– Advanced mathematics, strength of materials,
electricity and electronics.Sem 2: study semester• Sem 2: study semester– CAE advanced techniques– Quality engineering: quality systemsQuality engineering: quality systems– Re-engineering of existing machine shops.
• Sem 3: internship in a company• Sem 4: master thesis
Campus De NayerInputs in CAD-systems
Campus De Nayer
physical and appearance and
mechanical properties
geometry dynamic
virtual prototype: CAD M d l
geometry ybehavior
CAD Model
Campus De NayerCore = design
Campus De Nayer
production: CAM documentation:
drawings
BOMi l
...visual
representation
virtual protype:
CAD modelnumerical
lCAD model simulations:
structural
thermal
electrical
tolerance analysis
electrical
mechanism geometricanalysisal checks
Campus De Nayer
Curriculum “CAD/CAM/CAEfor Electrical Engineers”Campus De Nayer for Electrical Engineers
• Overall goal of the courses:g• “Teach engineering students how to make use of
CAD/CAE-techniques and technical drawings to i t th i d i id t th communicate their design ideas to others
conform legal rules and norms.”• “CAD techniques are a tool for smoother faster • CAD techniques are a tool for smoother, faster
and thus better design.”
Campus De Nayer
In PracticeCampus De Nayer
• Use of Pro Engineer high-end 3D parametric feature Use of Pro Engineer, high end 3D parametric feature modeller for MCAD.
• Use of ALTIUM for ECAD.Use of ALTIUM for ECAD.• Laboratory sessions with demo-exercises and student
projects.p j• Sample projects of machine construction.
Campus De Nayer
MCAD design: Course scheduleCampus De Nayer
• Theoretical course on technical drawings (20 hours)g ( )• Laboratorial course Pro Engineer Basics (65 hours)• CAM technology (10 hours)CAM technology (10 hours)• Basics of FEA (30 hours)
Campus De NayerTechnical drawings
Campus De Nayer
G l• Goal:
– Extracting dimensional information from plans, drawings and photographs.M ki f t h i l d i f 3D CAD – Making of technical drawings of 3D-CAD models for production of parts
Campus De Nayer
MCAD: Pro Engineer Basics Campus De Nayer
•Assembly modeling:C t i i–Constraining
–Assemble components–Create components from within assembliesCreate components from within assemblies–Restructuring–Viewing assemblies: sections, exploded iviews
•GPS (Geometric Product Specifications):–Implementation of tolerances:Implementation of tolerances:
•Tolerances•Surface finishG i l•Geometric tolerances
Campus De NayerMCAD: Pro Engineer Basics
Campus De Nayer
• Technical drawings from3D CAD-models: 3D CAD-models: – Dimensioning
Annotations: Welding annotations notes and – Annotations: Welding annotations, notes and other symbols
– Assembly drawings:– Assembly drawings:• Exploded views• Bill of materials
Campus De Nayer
MCAD: Pro Engineer advanced(40 hours laboratorial works) Campus De Nayer (40 hours laboratorial works)
• Advanced techniques (40 hours)– Configuring Pro engineerg g g– Sheet metal design– Family tables (group technology)– Analysis– Modeling techniques: User Defined Feature,
library elementslibrary elements– Advanced assembly-techniques:
» mechanisms» Top down design: layouts
Campus De NayerMCAD: Pro Engineer advanced
Campus De Nayer
• Sheet metal design(thin walled parts):
– Walls– Bends– Bend tables– Conversion of solids to sheetmetal parts
Campus De NayerMCAD: CAM technology
Campus De Nayer
I t d ti t th t h l f CAM (C t • Introduction to the technology of CAM (Computer Aided Manufacturing) (10 hours)
• Tutorial exercises to create mill tools paths• Tutorial exercises to create mill tools paths.
Campus De Nayer
Finite Element Analysis(30 hours)Campus De Nayer (30 hours)
• Principles of FEA:– Basics of FEA-elementsBasics of FEA elements– Structure of FEA-software– Overview in different domains of FEA
• Case studies of:• Case studies of:– frameworks: Beam elements– planes stress: Shell elements– 3D analysis: Solid elements– Axissymetric
• Topics in each case:op a a- Idealisations- Results, what is computed
How to interpret and check results- How to interpret and check results•
Campus De NayerECAD:PCB-design
Campus De Nayer (80 hours)
Goal:Students should be able to design, lay-out and assemble a rather complex print, with multiple layers and the use of surface multiple layers and the use of surface mount technology. Students should also make extensive use Students should also make extensive use of 3D modeling and the connection between mechanical and electronic designdesign.
Means:Theory lessons + exercisesTheory lessons + exercises.
Campus De Nayer
ECAD: Course scheduleCampus De Nayer
Before designingBefore designing-Choice of components
-Choice of manufacturerChoice of manufacturer
Design Rules
Design Flow
Campus De Nayer
ECAD: Course scheduleCampus De Nayer
Design for X -Design for manufacturability-Design for testability:PCB/PBA, optical, electrical, functional …
Prototyping: size, placement, solderability …
A t t d f t iAutomated manufacturing:process, components, tooling …
Campus De Nayer
ECAD: Course scheduleCampus De Nayer
-Design for Reliabilityredundancyredundancycomponent deratingsingle point of failure
EMI/EMC iEMI/EMC issues
-Design for Maintainabilitypreventive maintenancecorrective maintenancereworking issues
Campus De Nayer
ECAD: Course scheduleCampus De Nayer
-Design for EnvironmentDesign for EnvironmentRoHSWEEEELV ELV EuPReach
-Design for Installationhousing, racks,
mechanical issues
Campus De Nayer
M: Modelling of production systems(60h – 2ECTS)Campus De Nayer (60h 2ECTS)
• Manufacturing Engineeringg g g– Survey of conventional manufacturing processes– Rapid prototyping, rapid manufacturingRapid prototyping, rapid manufacturing– Practicum: conventional manufacturing
processesp• GPS (Geometric Product Specification)
– Tolerances: tolerance principles (ISO8015), p p ( ),tolerances (ISO2768)
– Surface finish and Geometric tolerances• Materials and material standardization according to
EN10027
Campus De Nayer
Curriculum “Quality engineering”(36 h – 1 5ECTS + 18 h – 1 5ECTS)Campus De Nayer (36 h – 1.5ECTS + 18 h – 1.5ECTS)
• Quality management.Q y g– The quality system (ISO 9000)– The management system (TQM, ISO, AQAP, The management system (TQM, ISO, AQAP,
EFQM, Kaizen, Business Process Re-engineering, Lean Manufacturing, Six Sigma, …)
– The technical system: quality measurement– The technical system: quality of design and
performance– The technical system: quality of conformance– Assignment: paper.
Campus De Nayer
Curriculum “Quality engineering”(36 h – 1 5ECTS + 18 h – 1 5ECTS)Campus De Nayer (36 h – 1.5ECTS + 18 h – 1.5ECTS)
• Quality engineering:Q y g g– Quality improvement and problem solving:
process analysis, set up reduction, workshop analysis, ergonomics, Kaizen, Business Process Re-engineering, Lean Manufacturing, Six Sigma
– Statistical methods in quality assurance (SPC, sampling, …)C t di lit i t d bl – Case studies: quality improvement and problem solvingExercises: SPC FMEA QFD– Exercises: SPC, FMEA, QFD
Campus De Nayer
M: Audit&certification according to ISO (60h 2 ECTS)Campus De Nayer (60h – 2 ECTS)
• Why implement ISO 9000 series of standards?y p• Industry-specific interpretations of the ISO 9000
series of standards• ISO Documentation
– Quality manual, Procedures,Work instructionsQ y , ,• Auditing
– Gap Analysis, Supplier Audit, Internal Auditsp y , pp ,– Registration & surveillance audit
• CertificationCertification• ISO planning and implementation
Campus De NayerM: Re-engineering (66h- 2 ECTS)
Campus De Nayer
• Business Process Re-engineering (10h)g g ( )• Geometrical measurements/Metrology with e-
learning (28 h)– 1D & 2D measurement devices– 3D measurement devices: tactile, optical and , p
mobile measuring systems• Reverse engineering techniques: (4h)• Control techniques (12 h)• Electricity for machine construction (12h)
Campus De Nayer
ContactCampus De Nayer
Ing. Peter ArrasCoordination/contactCoordination/contactMCAD/[email protected]
Ing. André Voet, Quality management, audit and certification. [email protected]
Ing. Chris Peeters EWE, MCAD/design, Ing. Dirk Van Merode, ECAD, Ing Jef De Jonge control systemsIng. Jef De Jonge, control systems
(Others: ing Jef Verheyen, ing. Frederik Vogeler, drs ing. Hans Valkenaers, ing. W. Verheecke, ir M. Fabre, ing J. Vennenkens)Valkenaers, ing. W. Verheecke, ir M. Fabre, ing J. Vennenkens)
d b l iwww.denayer.be, www.lessius.eu