practice on asphalt overlay in china

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Page 1: Practice on Asphalt Overlay in China

2016.05

Page 2: Practice on Asphalt Overlay in China

4

Overview 1

2

3

Structure Design of Asphalt Pavement

Material Design of Asphalt Pavement

Typical Cases During Flight Closure

Page 3: Practice on Asphalt Overlay in China

1989 Shanghai Hongqiao Airport 1991,1993 Nanjing, Guilin, Xi’ning 1994 Xiamen 1996 Beijing Capital Airport- Eastern Runway 1998 Zhanjiang, Hongqiao 2000 Beijing Capital Airport- West Runway, Xi’ning 2001 Harbin, Dunhuang 2002 Tianjin 2003 Dalian 2004 Kunming, Karamay 2005 Luzhou, Tacheng 2006 Hongqiao, Qingdao, Yan’an 2007- Changsha, Xiamen, Lijiang, Xining, Tongliao, Mangshi, Shenyang, Urumqi, Xi’an, Lhasa, Mudanjiang, Hongqiao, Kunming, Lvliang, Chongqing, Beijing…… To be built:Chengdu, Beijing, Tianjin, Baoshan, Zhaotong……

Page 4: Practice on Asphalt Overlay in China

Asphalt Runway in China

Page 5: Practice on Asphalt Overlay in China

4

Overview 1

2

3

Structure Design of Asphalt Pavement

Materials Design of Asphalt Pavement

Typical Cases During Flight Closure

Page 6: Practice on Asphalt Overlay in China

Design Methods of Airport Asphalt

Pavement

Empirical Methods (CBR)

Mechanistic-Empirical ( Elastic Layered System)

FAA Method—Program: F806FAA.xls, etc. USACE Empirical Method Japan Method CDOT Method France Method China Method

AI Method—Program: CP-3 FAA-Elastic layered system method—Program: LEDFAA USACE-Elastic layered system method Shell Method—Program: BISAR3.0 Australia Method—Program: APSDS Holland Method—Program: PAVER

Page 7: Practice on Asphalt Overlay in China

Basis

Pavement evaluation

Key

Overlay decision

Core

Overlay design

Pave

men

t per

form

ance

Damage condition

Structure

Function

Damage investigation

HWD/Coring

Roughness/ Skid/ Drainage

Methods Indexes

PCI, SCI, Cracks, Corner break, Settlement, Faulting, Jiont seal damage, Spalling…… Void, Load transfer capacity, Thickness, ACN-PCN, Modulus, Remain life……

Materials Coring test

IRI, Friction coefficient, Slope……

Thickness, Gradation, Strength, Modulus……

Page 8: Practice on Asphalt Overlay in China

Structural overlay

Functional overlay

Technical level

- Bearing capacity

- Damage condition

- Roughness

- Skid-resistance

- Drainage capacity

Management

- Maintenance funds

- Non-suspending

- Runway upgrade

- General planning

- ……

Process

Overlay decision

Page 9: Practice on Asphalt Overlay in China
Page 10: Practice on Asphalt Overlay in China

F=(0.08534×ns/100-0.3594×K0+106.2946)/100

www.wondershare.com

0.990

0.945

0.900

0.855

0.800

0.745

0.700

0.600

0.990

0.910

0.810

0.691

0.990 0.985

0.900 0.885

0.800

0.760

1.000

0.930

0.900

0.805

1.000

0.960

0.900

0.835

0.600

0.700

0.800

0.900

1.000

0.0 25.0 50.0 75.0 100.0

F

土基反应模量K0(MN/m3)

年起飞架次1200 年起飞架次3000 年起飞架次6000 年起飞架次15000 年起飞架次25000

Page 11: Practice on Asphalt Overlay in China

1 2 3 Base treatment Prevent reflecting cracks

Non-suspending construction

Repair the old pavement Stress absorbing layer,

geotextile, PMB felt…… Proper thickness Cutting between

pavement and shoulder ……

SAMI

Page 12: Practice on Asphalt Overlay in China

Glass grid/ Tack coat

SMA-Wearing layer

Reflecting crack and adhesion

Existing pavement

Foundation(Grouting)

Existing rigid pavement

Reflecting crack, waterproof and adhesion

Rutting, waterproof, durability, cracking

Prime coat/ APP / SAMI / Geotextile……

PMB AC-20 (one or two layers)

Skid, rutting, aging, water damage

Page 13: Practice on Asphalt Overlay in China

4

Overview 1

2

3

Structure Design of Asphalt Pavement

Materials Design of Asphalt Pavement

Typical Cases During Flight Closure

Page 14: Practice on Asphalt Overlay in China

Ray Brown(NCAT): “China is the leader in the use of SMA on airfields.”-AAPTP 04-04 ,NCAT

Revision of ICAO ADM Part 3 involved China practice of SMA

Applied to the Eastern Runway of Beijing INT’L Airport successfully in 1996

Widely used in airport overlay Over forty airport cases (Beijing, Harbin,

Qingdao, etc.) The mainstream of asphalt surface for good

performance

Page 15: Practice on Asphalt Overlay in China

www.wondershare.com

Page 16: Practice on Asphalt Overlay in China

2. More restricted demands for skid, roughness and Foreign Object Damage

1. Different load features

Highway

Low tire pressure, light load, large number repetitions, channel traffic, low speed……

Civil aviation High tire pressure, heavy load, high speed, impulse effect, mix traffic, little fatigue damage, unfavorable loading in waiting area……

Page 17: Practice on Asphalt Overlay in China

Binder

PMB

SMA Mixture

Highway: Climate partition, PI, Dynamic viscosity at 60℃, Remained ductility, Softening point, Weight loss, Remained penetration

Airport: Equivalent softening point and Fraass, Ductility at 10℃, viscosity at 60℃ Highway:PI, Ductility at 5℃, Kinematic Viscosity at 135℃

Range of air voids, Min allowable asphalt content, Marshall Stability and Flow, Leakage, Dynamic rutting stability and Tensile Strength Ratio, etc.

Adaptable to high stress fatigue load Excellent cracking resistance

High shear strength Compact, skid resistant, smooth surface

Performance Requirement of Airport

Page 18: Practice on Asphalt Overlay in China

Built in 1954 3800m×60m Asphalt overlaid in

1996 Performs well under

heavy load

Background

Page 19: Practice on Asphalt Overlay in China

Preventing reflection cracks Repairing old pavements Use APP modified

asphalt felt Proper thickness Joint cutting between

pavement and shoulder ……

SMA asphalt mixture design Material selecting SBS + PE composite

modification Addition of Fibers (JRS-

VIATOP 66,0.3%) Gradation design Mixture performance testing ……

Success experience

Page 20: Practice on Asphalt Overlay in China

PCI: Excellent except the north end IRI: 1.84 mm ISM: Except the north end Performance of Mix:Perfect Structural life:9years

PCI 值 Pavement Condition Index

0

10

20

30

40

50

60

70

80

90

100

1 5 9 13 17 21 25 29 33 37 41 45 49 53

调查单元(个) 方向:北-南

PCI

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33

Section 100 (m)

ZProfile CAPSNW2, IRI(Total Length) = 1.9231

Cantabro Abrasion Test

Position No. Before test (g)

After test (g) Damage(%) Average

North end

5# 1233.4 1116.5 9.5 34.8 6# 1125.6 874.6 22.3

7#-1 1201.0 328.8 72.6 5# 1215.2 1062.3 12.6

20.7 6# 1214.9 454.5 62.6 9# 1226.0 1179.3 3.8

10# 1233.2 1188.1 3.7

Middle and

South end

14# 1112.6 1049.2 5.7 4.1 22# 1260.7 1230.8 2.4

24# 1263.7 1211.0 4.2 20# 1245.9 1201.6 3.6

3.3 21# 1262.6 1222.5 3.2 22# 1263.4 1223.2 3.2

Evaluation Results of 2007

Page 21: Practice on Asphalt Overlay in China

4

Overview 1

2

3

Structure Design of Asphalt Pavement

Materials Design of Asphalt Pavement

Typical Cases During Flight Closure

Page 22: Practice on Asphalt Overlay in China
Page 23: Practice on Asphalt Overlay in China

www.wondershare.com

Page 24: Practice on Asphalt Overlay in China

www.wondershare.com

Page 25: Practice on Asphalt Overlay in China

www.wondershare.com

Page 26: Practice on Asphalt Overlay in China

www.wondershare.com

Page 27: Practice on Asphalt Overlay in China

www.wondershare.com

Page 28: Practice on Asphalt Overlay in China

Built in 1985 3200m×60m Asphalt overlaid in 2013 Performs well under high

temperature climate

Background

Page 29: Practice on Asphalt Overlay in China

Related Research Monitoring system

Data collection, detection and transmission system

Page 30: Practice on Asphalt Overlay in China

Opened in 1990 4000m×45m Asphalt overlaid in 2010 High plateau airport with

strong ultraviolet radiation

Background

Page 31: Practice on Asphalt Overlay in China

Related Research

After Before

Foundation void changes

The importance of grouting To avoid further deterioration of pavement The requirements for guaranteeing flight safety Reduce the pavement maintenance and repair workload Necessary work before overlay……

Page 32: Practice on Asphalt Overlay in China

Related Research

The serious problem of technology in plateau area

Temperature performance

01 Adhesion property

02 Ageing-resistant performance

03

Page 33: Practice on Asphalt Overlay in China

Accelerated Simulation Experiment

Performance Evaluation

• Different asphalt, modified agent and anti-aging additives • Comparison of fatigue performance, adhesion performance, rheological

property and low temperature cracking

The preferred choice of modified asphalt Suggestions on the selection of light stabilizer can capture free radicals……

Page 34: Practice on Asphalt Overlay in China

Performance Verification

Comparison of rheological properties Frequency

Com

posi

te m

odul

us

Strain

Stre

ss

stra

in e

nerg

y de

nsity

(M

Pa)

Sample code

Comparison of low temperature anti cracking performance

Page 35: Practice on Asphalt Overlay in China