practical troubleshooting & problem solving of industrial data communications

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Technology Training that works Technology Training that Works www.idc-online.com/slideshare Practical Troubleshooting & Problem Solving of Industrial Data Communications

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The objective of this workshop is to help delegates identify, prevent and fix common industrial data communication problems. The focus is "outside the box" with the emphasis on practicals that go beyond the typical communications issues and theories. The workshop provides delegates with the necessary toolkit of skills to solve industrial data communication problems, whether they are RS-232/RS-485, Modbus, Fieldbus and DeviceNet or a Local Area Network (LAN), such as Ethernet. Industrial communications systems are installed throughout plants. Communications problems range from simple wiring problems to the intermittent transfer of protocol messages. The communications system on a plant effects the entire operation. It is critical that you have the knowledge and tools to quickly identify and fix problems as they occur to ensure you have a secure system. No compromise is possible here. This workshop distils all the tips and tricks learnt with the benefit of many years of experience. Typical faults are discussed in depth with a focus on troubleshooting. MORE INFORMATION: http://www.idc-online.com/content/practical-troubleshooting-problem-solving-industrial-data-communications-68

TRANSCRIPT

Page 1: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Practical Troubleshooting & Problem Solving of Industrial Data Communications

Page 2: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Topics• Introduction• Modern Instrumentation and Control• OSI Model• Standards • Protocols

Page 3: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Introduction• Transfer of Information From One Point to

Another

• Transmitter/Receiver/Link

• Serial Links vs Parallel Links

• Digital Data vs Analog

• Mutual Agreement

Page 4: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

SCADA

• Supervisory Control and Data Acquisition System

• RTU’s to Master Station

• Radio Links /Landlines

• Also A Term Used for SCADA Software packages such as Citect,Wonder Ware etc

Page 5: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

OSI Model• Developed by the ISO

• Universal Framework for Building A Communications Systems

• 7 Layer Model

• 3 Layer Model Very Common for Industry

• Missing the 8th Layer

Page 6: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Representation of the OSI Model

Page 7: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Basic Structure of an Information Frame Defined

SyncByte

DestinationAddress

SourceAddress

Data to beTransmitted

Error DetectionByte

SYNCHRONIZING BYTE Is Used To Synchronize The Receiver.

DESTINATION ADDRESS Is Where The Packet Is Going.

SOURCE ADDRESS Is Where The Packet Has Coming From.

DATA Is The Information Contained In The Packet.

ERROR BYTE Is The Result Of The Error Correction Calculation.

Page 8: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Two Wire Multidrop RS-485

R

R

G

G

RX RX

TX TX

A A

B B

A A

B B

GWG GWG

Rt Rt

R

G

RX

TX

A

B

A

B

GWG

R

G

RX

TX

A

B

A

B

GWG

- Generator

- Receiver

- Circuit ground orcircuit common

- Protective ground orframe ground

- Green wire ground orpower system ground

G

R

GWG

Note: The RS-485 standard documentationleaves out the invertes for the receiver

1200M (4000 FT)

TERMINATION RESISTORS AT BOTH ENDS ONLY

Page 9: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Fiber Optic Cable

CoreLight Rays

Light Ray

Cladding

Multimode

Monomode

Sheath

Page 10: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

HART ProtocolFSK Communications On Top Of 4 -

20 mA

Page 11: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

ProfibusTypical Architecture of System

Page 12: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Foundation Fieldbus

• Newest Fieldbus

• H1 standard - 31.25kbit/s

• HSE - 100Mbit/s

• Three layers plus excellent User Layer

Page 13: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Ethernet 10BaseT

MAC = Media Access Control

Page 14: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

TCP/IP

• Internet Protocol (IP)

• Transmission Control Protocol (TCP)

• Application Layer

• Three Layer Model

• Derived from Internet

Page 15: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

Wireless Communications

RadioTransmitter/Receiver

RadioTransmitter/Receiver

Modem Modem

Antenna AntennaRS-232

RS-232

Page 16: Practical troubleshooting & problem solving of industrial data communications

Technology Training that worksTechnology Training that Workswww.idc-online.com/slideshare

DO YOU WANT TO KNOW MORE?

If you are interested in further training or information, please visit:

http://idc-online.com/slideshare