ppm catalogue 2014 pdf

17
also European © Pride of India Spirit of Excellence in Panel Processing Y ears CELEBRATING

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PPM catalogue 2014

TRANSCRIPT

Page 1: Ppm catalogue 2014 pdf

also European

©

Pride of India

Spirit of Excellencein Panel Process ingYears

CELEBRATING

Page 2: Ppm catalogue 2014 pdf

i n d e x

• Due to continuous product improvement the technical specifications are subject to change without prior information.• Some accessories shown fitted on the machine may not be part of standard accessories.

Notes :

● www.JAIindustries.comGujarat, India

SCM Group is one of the giant mfg. conglomerate. With 20 factories, 25 subsidiaries and an export of 75%, SCM is one of the top producers of wood-working equipment. SCM is your guarantee of ultimate machine quality and finest wood work possible!

European panel and wood process m/cs

Turanlar range offers unique feature based m/cs. TurkishTuranlar is known for its technological advancement and design based innovations. It is exported to 80 countries. Jai Industries, the leader here, is now Turanlar's Indian partner.

Specialized panel-process m/cs

©

Pride of IndiaWorld-class panel processing m/cs

©

This is the Euro-precision machinery range built in-house by JAI Industries.With this POI m/cs, JAI enters the global league of world class manufacturers.

Beam Saws

model : J-320 MB (manual)

Drive by rack : It ensures finishing quality and long-life performance

Wincut :The operator interface software is easy to use, it manages m/c programs to reduce theproduction idle times

Automatic Aligner :It slides on THK guides ensuring precision on cross-way cut, reducing cutting times

model : Sigma Impact 90 (auto)

380mm 90mm

Spirit of Excellence. Energizing JAI’s Growth & LeadershipAdvanced Saw Carriage

An advanced saw carriagewith high feed rate driven byrugged wire and guided onhard guide rods that ensureshigh cutting accuracy.

A uniform holding pneumaticclamping beam ensuringsynchronized cylinderactuation at both ends

2 3

modula scm

Model No.

Cutting dimensions Max. cutting thickness

Capacity

Max. blade diameterArbor diameterMain saw blade speed Main blade projection

Max. blade diameterArbor diameterScoring saw blade speed

Feed speed Retract speedPusher Speed -Max.Main saw unit, motorScoring saw motor

Main saw unit

Scoring saw unit

Saw carriage

Sigma Impact 110Sigma Impact 90Sigma Prima 67J-320 MB

3300 x 320062

32080

460067

16055

6300

6 to 30-

249.51.7

325080

35530

480085

16025.46500

12 / 16 / 21 / 2624 / 32 / 42 / 52

-13

included in above

Unit

mmmm

mmmmrpmmm

mmmmrpm

m/minm/minm/min

hphp

3200 x 320085

38080

390090

20080

4200

6 to 60-

279.52.5

3200 x 3200105

40080

3900110

20080

4200

0 to 135-

70202.5

Beam Saws...........................................................

Panel Saws...........................................................

Curvilinear Edge Banders.....................................

Edge Trimmers......................................................

Auto Edge Banders...............................................

Multi Borings, CNC Boring & Grooving Center.....

Spindle Moulders...................................................

Post Form & Soft Form..........................................

Hot Press, Cold Press...........................................

Roller Press...........................................................

Vacuum Membrane Press.....................................

CNC Routers & High Speed Router......................

Wide Belt Sander..................................................

Tenoner & Mortiser................................................

Four Side Moulder, Auto copy Shaper,

Single Line Rip Saw..............................................

Dust Collectors......................................................

3

4 to 7

8

9

10 to 15

16 to 17

18 to 19

20 to 21

22

23

24 to 25

26 to 27

28

29

30

31

Years

CELEBRATING

Page 3: Ppm catalogue 2014 pdf

Precision sliding table with linear bearing developed with advanced technology with multi-chamber system for maximum rigidity of the double roller carriage.

Pride of India model : J-3200.in plus(manual)

Precision sliding table made from large section extruded aluminum profile with a closed structure to offer the maximum tensile strength. The system for carriage is on hardened ground, prism guides, which allows precise, straight cutting.

Salient Features :• Sturdily built heavy duty m/c that suit Indian

working condition for precise cut with burr free cutting

• Lifting and tilting of saw unit by hand wheels both on front side for more convenience

• Electronic Digital readout of saw unit tilt• Scoring pin with memory reference stop for

rapid re-position of the saw to a previous setting

• Extra second support for large sheet• Rip fence with fine setting for precise

positioning• Made in India with best service support &

very economical spares

Panel Saws

model : J-3200.in(manual)

Pride of India

Easy & fast, saw-scoring blades changing. Also entire saw unit on heavy duty cast-iron trunnion.

Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.

Saw unit vertical movement on precise round guides ensures smooth operation. Its

closed structure guarantees high rigidity & a

vibration free unit.

* 5 Years warranty on sliding table.

4 5

J-3200.inJ-3200.in PlusModel No.

Sliding Table

Sliding table length mmSliding table width mm 415 360Main Saw Unit

Max. diameter saw blade mm 355 x 30 355 x 30Saw blade speed rpm 3000 / 4000 / 5000 3000 / 4000 / 5000Tilting of saw blade degree 90°- 45° (manual) 90° - 45° (manual)

with electronic with electronicdigital read out digital read out

Max. cutting depth at 90° mm 102 102Max. cutting depth at 45° mm 72 72Up-down movement of saw blade mm Manual ManualMotor for saw blade hp 7.5 5Scoring Saw Unit

Max. diameter scoring blade mm 120 x 20 120 x 20Scoring blade speed rpm 8500 8500Tilting of scoring blade degree 90°- 45° (manual) 90°- 45° (manual)

with electronic with electronicdigital read out digital read out

Up-down movement of scoring blade mm Manual ManualLateral adjustment scoring blade mm ± 3 ± 3Max. depth of cut off scoring blade mm 5 5Motor for scoring blade hp 1 1Approx. net weight kg 800 750

3200 3200

Unit

°45TILT

3000 / 4000

5000 RPM 1 hp5 hp

Ø mmØ mm

355 x 30 120 x 20

3603200

The Sturdy frame provides a rigid support for all cutting with telescopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.

Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.

415

3200 °45TILT

3000 / 4000

5000 RPM 1 hp7.5 hp

Ø mmØ mm

355 x 30 120 x 20

5Years

5Years

Page 4: Ppm catalogue 2014 pdf

Smooth operation motion guaranteed overtimeBy the system of sliding bearings running on hardened steel guides using an exclusive method of mechanical fixing.

model : S 400 elite S (manual)

model : SI-400 Nova (manual)

Top quality sliding carriage for smooth action and lasting accuracy.The carriage is on hardened ground, prism guides for precise straight cutting * 5 Years warranty on sliding table.

• A very useful accessory. This pneumatic clamp allows more maneuverability in panel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.

• PC (Plus) : 3 step Pneumatic Clamp : This 3 step clamp allows more flexibility for handling small pieces.

Pneumatic Clamp for Panel Saws :Two models :- PC & PC (Plus)

model : SC 4 Elite (manual)

model : SC 2 Classic (manual)

Top quality extruded anodized sliding table, sliding on high precision hardened steel quide-ways.

5Years

10 YEARSGUARANTEE onPrecision Sliding table

NEW

6 7

SI 400 Nova S 400 elite S

minimax

SC 4 Elite SC 2 Classic

scm

Model No.

Sliding table lengthSliding table widthMax. dia. / bore - saw bladeMax. dia. / bore - scoring bladeSaw blade speed Scoring blade speed Tilting of saw unit - ManualMotor for saw blade / scoringApprox. net weight

3200360

400 x 30120 x 20

37008500

90°- 45°9.5 / 1.2

750

3200330

400 x 30120 x 20

40009200

90°- 45°5.5 / 0.75

700

3200290

315 x 30100 x 20

38007800

90°- 45°5.5(common)

510

1600270

305 x 3080 x 2040007000

90°- 45°4 (common)

275

Unit

mmmmmmmmrpmrpm

degreehpkg

NEW

3700 RPM 1.2 hp9.5 hp

°45TILT

Ø mmØ mm

400 x 30 120 x 20

3603200

4000 RPM 0.75 hp5.5 hp

°45TILT

Ø mmØ mm

400 x 30 120 x 20

3303200

3800 RPM

°45TILT

Ø mmØ mm

315 x 30 100 x 20

2903200

5.5 hp(common)

4000 RPM

°45TILT

Ø mmØ mm

305 x 30 80 x 20

2701600

4 hp (common)

NEW

5Years

Page 5: Ppm catalogue 2014 pdf

Radius TrimFor chamfering of the Panel Corner,manually.

Woodenstrip

Edge Trimmer (top & bottom trimming for straight & curved panels)

Curvilinear Edge Banders Edge Trimmers

The pneumatic cuttingdevice can be set to actuatethe cut of band for a pre-defined length using anelectronic counter.

The glue pot, glue leveler,wiper, extrusion screw andthe heating element allmake a bonding system.

model : J-3000.in (manual)Pride of India

Hylum surface working table can 0be tilted from 0 to 45 & a unique

"Swivel Bar Roller system" for guiding & supporting the work piece.

model : J-2000.in (manual)Pride of India

Coil holdingcapacity

Digital countermeter

Pneumaticcutter

Gluing Woodenstrip

The most efficient entry-level edge-bander, thepanel industry can get in this category. Do all yourbasic edge-banding work on it with Euro standardfeatures like optimal and consistent glue-spreading,heat bonding and pneumatic edge-cutting.

model : J-3003R.in (Radius Trim)(manual)Pride of India

model : J-3003.in(manual)

Pride of India

model : T-FE 140 (manual)

Top Trimming Bottom Trimming

Pneumatic end- cutter for excess edge band

Spindle mechanism for setting trimming cutters and buffing wheels

Common features forboth Edge Trimmers :

EdgeBuffing

End Cutting EdgeTrimming

Radius Trim

NEWImproved

NEWImproved

NEWImproved

98

J-3000.in J-2000.inModel No.

Minimum work piece lengthWork piece thickness rangeEdge Banding Thickness for PVC & ABS in coil form Thickness of wooden stripsMin-Radius for curved EdgingFeed speed Front table tilt angleHeating elementElectric motorPower supply

28010 - 60

0.5 - 3.0

Up to 320

5 to 120° - 45°

20.37

220V, 1O

28010 - 60

0.5 - 3.0

Up to 320

6 & 12n/a2

0.75415V, 3O

Unit

mmmmmm

mmmm

m/mindegree

kWkW

voltage / Ø

Trimming

Work piece thickness range Max.Trimming Thickness Spindle Speed Power Buffing

Workpiece Thicknees Range Spindle Speed Power Radius Trimming PowerTotal power

Model No. J-3003.in J-3003R.in

10 - 553

120000.33

10 - 5514000.5n/a

0.83

10 - 553

120000.33

10 - 5514000.50.4

1.23

Unit

mmmmrpmhp

mmrpmhphphp

Electrical level Edge material thicknessBoard thicknessTotal electrical powerTrimming power

220 - 50 / 601 - 3

18 - 400.8

2 x 0.37 /12000

Model No. T-FE 140Unit

V - HzmmmmkW

kW/rpm

• Trimming & Buffing unitshave linear bearings forprecision movements• Lateral adjustment byposition indicator for edgetrimming thickness 0.4 to 2mm with 2Rcutter• Workpiece thicknessadjustment by positionindicator.

Salient Features :

NEW

EdgeBuffing

EndCutting

EdgeTrimming

Page 6: Ppm catalogue 2014 pdf

Buffing UnitTrimming Unit

End Cutting Unit

Pressure Unit

Front telescopic supportwith Roller Conveyer

Anti friction smoothwork table surface

Panel Thickness adjustmentwith numerical read out

model : J-4000.in (auto)

Pride of India

model : J-4700 (auto)

model : J-4000R.in (auto) (Radius Trim)

Pride of India

Edge CuttingGluing End-Cutting BuffingTrimming Edge Scraping

Edge CuttingGluing End-Cutting Trimming Buffing

Auto Edge Banders

Radius Trim

Edge CuttingGluing End-Cutting Trimming Buffing Radius Trim(manually)

NEW

NEWImproved

NEW

1110

Work piece thickness rangeMinimum work piece width Minimum work piece length Edge Banding Thickness for PVC & ABS in coil form Workpiece Feed Trimming Motor Power Trimming Cutter Speed Radius Trimming Power Working Temperature RangeTotal power

Model No. J-4000.in J-4000R.in

11 - 4590

1800.4 - 3.0

60.33

11000n/a

180 - 2003.08

11 - 4590

1800.4 - 3.0

60.33

110000.4

180 - 2003.48

Unit

mmmmmmmm

m/minhp

rpmhp°Chp

High-Precision panel feed on a friction-freeworktable with 6 rollers, by means of a topfeeder with high quality toothed timing belt,which gives high traction, linear & vibrationfree movement with optimal panel holding.

Unit

mmmmmmmm

m/minkg/cm²

°CkW

Work piece thickness rangeMinimum work piece width Minimum work piece length Edge Banding Thickness for PVC & ABS in coil form Workpiece FeedAir Pressure RequireWorking Temperature RangeTotal power

Model No. J-4700

12 - 5580

1200.4 - 3.0

96 to 7

180 - 2005.11

Salient Features• Automatic Edge loading system for rolled edges

with pneumatic shear for the coil cut. • Powered and automatic edge feeding at work

piece infeed. • Electric control panel positioned on the front side

to facilitate its use any working conditions. • Machine base made of steel is stable and rigid,

keeping the adjustments. • Front telescopic support with roller conveyor for

bigger work piece.• Glue temperature electronic control with digital

read out.• Easy adjustment of trimming & Buffing Units.

Page 7: Ppm catalogue 2014 pdf

- Robust feed chain & conveyor system with German gearbox gives straight movement & effectivepressure on small / big panels.

Pre-Milling(Applicable only for J-5100 PRc.in)

- A special glue spreading roller provides precise & consistent glue application.- Perfect adhesion with 3 pressure rollers actuated by pneumatic cylinders & gas spring. Ensuring pressure for effectivebanding of PVC/ABS strips.- Heavy duty knife & pneumatic pressure cuts the edge banding materials up to 50 mm height & 3 mm thickness.

Gluing, banding, edge cutting

Features :

The feed track

- An optimal unit for panel edge pre-milling with two high frequency motors. Individual pneumatic cylinder for perfect preparing panel for gluing.- Smoothen panel for achieving perfect joint line of the edge.

-Compact high frequency Italian electro spindles (motors) to generate high power for best quality finishing.

Italian Electro Spindles (Motors)

Salient Features :

Ÿ Sturdy built heavy-duty machine to suit Indian working condition for precise application of edge banding material with round cornering.

Ÿ High performance machine with feeding speed of 14 m/min gives more production. Very easy to operate & nominal setting required during operation.

Ÿ Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant) for effective pressure on small /big panels.

Ÿ Specially designed glue tank which consumes less glue.Ÿ Three edge banding pressure rollers actuated by pneumatic cylinders

& gas spring, gives adequate pressure on edge for effective banding.Ÿ High frequency Italian motors sliding on prismatic guide ways for

perfect finishing with trouble free performance.Ÿ All electronic & pneumatic parts are from well known international

brands Schneider & Pneumax (Italy).Ÿ Easy accessible, user friendly PLC touch screen control panel

positioned at machine in-feed, for quick operations.Ÿ No setting required to change thin to thick PVC edge band.Ÿ Low maintenance machine, easily available cost effective spares with

best service support.

NEW

13

Process:

J-5100PRc.in

x

AutoConveyor

PLC Pre Milling Gluing Banding Edge Cutting Round Corne--ring Bottom

Round Corne--ring Top

EdgeScraping

BuffingAnti adhesion liquid

J-5100Rc.in

J-5100 Rc.in J-5100 PRc.inModel No.

10 - 509090

0.4 - 3.0

Work piece thickness rangeMinimum work piece width Minimum work piece lengthEdge Banding thickness ofrolled edgesWorkpiece feedPremilling motor powerTrimming motor powerBuffing motor powerAir pressure requiredWorking temperature rangeGlue pot capacityTotal power

14n/a

2 x 12 x 0.56 to 7

180 - 2001.57.5

10 - 509090

0.4 - 3.0

142 x 22 x 1

2 x 0.56 to 7

180 - 2001.511.5

mmmmmmmm

m/min.no/hpno/hpno/hpkg/cm²

°Ckghp

Unit

- Compact and powerful, it guarantees great finish on edge.- Trimmer 2R cutter for PVC/ABS, gives perfect rounding on straight, chamfered and regular post formed edges.- Always the best finishing on all operations, using high frequency motors(12000 rpm) sliding on prismatic guide ways.

Trimming, rounding, cutting

- Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the job. - Unit completes with rotating copiers.

Edge scrapingIn order to prevent glue to adhere on panel, this liquid is sprayed to edge surface of the panel.

Anti adhesion liquidIndependently adjustable buffing wheels, for cleaning & polishing of the edge.

Buffing

12

User friendly PLC touch screen control panel positioned at machine in-feed, for easy & quick operations.

Control Panel

Advancedtechnology &highest featuresat unbeatableprice

Machining Exampleswith theRound cornering Group

Note : Model with Round cornering J-5100 Rc.in also available

model : J-5100 PRc.in (auto) with Pre milling & Round corneringPride of India

14 mtr/min

High feeding speed

0.4 - 3mmCoils-PVC/ABS

10 - 50mmWork Piece Thickness

Page 8: Ppm catalogue 2014 pdf

Panel Movement System : With 'Megaline' feed belt SCM patented design for

a perfect finish, long-lasting sturdiness and stability. External high-adherence polyurethane

layer for an optimal panel holding. High traction, linear and vibration free movement thanks to the

synchronous teeth of belt and pinion. No maintenance.

‘K-2’ End Cutting Unit : (with Radius function) Cut and

‘Radius’ in a Single Operation.

systemAutomatic and error free cut of thick

edge with two blades that allows the solid wood straight cut

and the chamfering of the thin edge.

0.4 - 5mmWooden Strips

Trimming Unit

Trimmer unit adjustmentis easy thanks to theprecision numeric indicators.

Glue Pot Unit, Edge Loading and Pressing

System : Teflon-coated hot melt glue pot allows easy glue

replace-ment. Optimal edge gluing with special glue

spreading roller, for consistent gluing on all materials. Autoedge-loading for strips and rolled edges (max. 3 mm)

with shear device.

‘Round 1’ Rounding Unit : Automaticrounding of front & rear edges angle of straight or Postformed panels• High frequency motor• Front and Vertical copying device for

an accurate positioning with reference to the working point

• Complete with Diamond cutter with radius (R=2)

Rounding Unit :Incomparable productivity and

quality with 2 motors technology. Auto-trimming and

rounding of edge angles without stopping the workpiece. Trimming / Rounding of

post/soft formed panels using up to 3 mm PVC/ABS applied on straight sides. Rounding in

one single pass (each side) without manual intervention.

model : Olimpic K-600 ER2 / K-600T-ERL (auto)

(Supplied as a standard feature on the entire range)• Basic and intuitive for error-free

machining• Memory capacity up to 60 working

programs• Large characters for easy reading

Orion 110 Control System :

model : Olimpic K-230 (auto) model : Olimpic K-400 ER1 / K-400T-ER1 (auto)

model : ME-20 (auto)

K-230 Radius

K-230

Pre-MillingProcess: Gluing

EdgeCutting

K-230T Radius

K-400T ER1

K-600T ERL

K-600 ER2

K-400 ER1

ME-20

EndCutting Trimming

RoundCornering-1

RoundCornering-2

EdgeScraping Buffing

EndCutting

Edge

NEWImproved

1514

Model No.

Work piece thickness rangeMin. work piece width Min work piece length -Coil/StripEdge Banding Thickness of rolled edgesEdge Banding Thickness of wooden strip edgesWorkpiece Feed Premilling Motor Power Working Temperature Range Total power

K 400 ER 1 K 400T ER 1 K 600 ER 2 K 600T ERL

8 - 60100

180 / 2200.4 - 3.0

up to 6

11 & 13-

180 - 2006.26

8 - 60100

180 / 2200.4 - 3.0

up to 6

11 & 132 x 1.8

180 - 2009.86

8 - 60100

140 / 2200.4 - 3.0

up to 8

11 & 16-

180 - 2006.91

8 - 60100

140 / 2200.4 - 3.0

up to 8

11 & 162 x 1.8

180 - 20010.51

Unit

mmmmmmmm

mm

m/minno/kW

°CkW

Work piece thickness rangeMin. work piece width Min work piece length -Coil/StripEdge Banding Thickness of rolled edgesEdge Banding Thickness of wooden strip edgesWorkpiece Feed Premilling Motor Power Working Temperature RangeTotal power 0

Model No. K-230K-230

with RadiusK-230T

with RadiusME 20

8 - 50100

160 / 2200.4 - 3.0

up to 3

9-

180 - 2004.11

8 - 50100

160 / 2200.4 - 3.0

up to 3

9-

180 - 2004.31

8 - 50100

160 / 2200.4 - 3.0

up to 3

92 x 1.8

180 - 2007.91

12 - 5065

1800.4 - 2.0

up to 5

6-

180 - 2002.38

scmminimax

mmmmmmmm

mm

m/minno/kW

°CkW

Unit

Page 9: Ppm catalogue 2014 pdf

model : J-2103.in Triple head Multi boring Pride of India

Horizontal & vertical Boring

model : J-2102.inDouble head Multi boring Pride of IndiaMulti Borings

CNC Boring & Grooving Center

model : Cyflex F-900 PRO BR(with Routing)

NEW

For vertical boring application. Both heads work parallel vertically

16 17

model : Advance 21 Single head Multi boring

Working table size ( L x B )Panel length rangePanel thickness range / width rangeNumber of spindle head Center distance between each spindleMax.height of horizontal boring operationShank diameter of drillElectric motor-3 phase

Model No.

905 x 372 x 9003000

10 to 85 / 833One3260101.8

Advance 21Unit

mmmmmmnommmmmmkW

Salient Features:• Semi automatic boring machine equipped with 1 horizontal & 2 rotating vertical boring heads (0-90°) with 21 spindles for executing holes in a line for the wardrobe - side processing.

Easy setting with quick & precision boring.•

The aluminum fence has 4 reference stops that slide on support rollers for smooth positioning. This makes it easy to feed long workpiece.

Boring depth adjustment can be easy & quick setting of horizontal boring head.

Auxiliary support frame gives better solution for long panels.

The two vertical heads can slide away on rolling guides from each other. They also rotate by 90° giving more location positioning.

oring depth.Digital

counter for adjusting b

NEW

Also available : J-2100.in Single Head Multi Boring

CNC Boring & Grooving Center

model : Cyflex H-800

Model No. J-2100.in J-2102.in J-2103.in

Max. working thicknessMax. size of workpieceNo. of spindle headNo. of spindles per head Min./ Max. center distancebetween 2 vertical headsShank diameter of drillDrilling depth

Elect. Motor / Total Power

702000 x 640

One21n/a

100 - 50

1 x 2 = 2

702000 x 640

Two21

392 / 472

100 - 50

2 x 2 = 4

drill length-70mm drill length-70mm

703000 x 1220

Three21

200 / 1220

100 - 50

3 x 2 = 6drill length-70mm

mmmmnosnosmm

mmmm

no/hp

Unit

mmmmmm

m/minnono

kW / hpkW / hp

Max./ Min. panel lengthMax./ Min. panel widthMax. / Min.panel thicknessMax. X / Y axis stroke Vertical spindles Horizontal spindles Spindles motor power Electro Spindle power/rpm

3000 / 150900 / 7050 / 10

4012 (7X-5Y)

2+2 (X), 2(Y)2, 2 (3)

n/a

3050 / 200900 / 7060 / 10

4012 (7X-5Y)

2+2 (X), 2(Y)2, 2 (3)

5.5 (7.5) / 18000

3050 / 200800 / 9060 / 10

188 (5X-3Y)

2+2 (X), 2(Y)2, 2 (3)

n/a

Model No. Cyflex H-800Cyflex F-900 Pro Cyflex F-900 Pro BRUnit

Page 10: Ppm catalogue 2014 pdf

Process:

T-FC 180

T-FC 196

T-FC 198

AutoConveyor Spindle- 1 Spindle- 2 Grooving Speed

Adjustment

xx

x

model : J-3400.inPride of India

For auto feeding of workpiece with safety Improves production, reduce cost and better finishing with accuracy.

• 1HP 3 phase motor 3 Rollers 8 Speed• •Setting the available speed is a combination of motor speed (Pole change by switch,R/F) & gear setting. Speed is very important to achieve effeciency & quality of workpiece.

AF-38 (Heavy duty) Auto Feeder

Auto Feeder : (Optional)For auto feeding of workpiece & can be bought any time separately

Through-feed spindle moulders : It allows you to mould edge profiles on the chip board or MDF board panel directly. The range has other higher capacity, high-end feature models

model : T-FC 196 (Through feed - auto)

Adjustable fence with micro metric adjustment complete with vertical and horizontal process.

model : T55W elite S

model : T45W classic

Spindle MouldersFull RoundMoulding Rebating Grooving Tenoning Spindle Tilt Half Round

Full RoundMoulding Rebating Grooving Tenoning Spindle Tilt Half Round

NEWImproved

Routing Moulding Rebating Grooving ArchMoulding

Tenoning SpindleTilt

Full Round Half Round

1918

Model No.

Electrical level (Board thicknessSpeedSpindle dimensionCutter speed Total electrical powerSpindle motorGrooving motor

V - Hz)T-FC 180 T-FC 196 T-FC 198

400 - 5010 - 502 - 11Ø 3060004.75

4-

400 - 5010 - 502 - 11Ø 306000

64

1.1

400 - 5010 - 502 - 11Ø 306000

102 x 41.1

Unit

mmmm

m/minmmrpmkWkWkW

BothNEW

Model No.

Sliding table lengthSliding table widthSpindle diameterSpindle speed

Electric motor-3 phase

130031530

5000 / 7000 /9000

5

mmmmmmrpm

hp

J-3400.inUnit

Note : The speed of 9000 RPM is advisable for routing work only

Model No.

Sliding table dimensions (L x B)Spindle diameterMax.spindle working lengthSpindle speed

Power

1200 x 33030

1253500 / 6000 /8000 / 10000

5

1000 x 27030

1003500 / 7000 /

100004

T55 W Elite S T 45 W ClassicUnit

mmmmmmrpm

kW

Page 11: Ppm catalogue 2014 pdf

Electronic & pneumatic compartments

Post Form

Soft Form

This m/c can take work piece with 60mm thickness max. and tackles all kind of laminates up to 1.00 mm. Adjustconveyor speed & temperature for best results.

SpeedAdjustment

Trimming Grooving BuffingAutoConveyor

InfraredHeaters

InfraredHeaters

Triple Prof--ile Cartridge

Profiles :

AutoConveyor

Hot AirBlower -1

Hot AirBlower -2

EdgeCutting

Triple Prof--ile Cartridge Trimming Scraping Buffing Speed

Adjustment

model : T-PF 280 Throughfeed (auto)

model : T-SF 161-G Throughfeed (auto)

The m/c applies the soft bands on the profile edges. Soft forming band must be pre-glue. It is equiped with hot air blower,profile cartridge, guillotine unit, trimming & scraping unit.

Material is softened by heater group and then silicon rollers wrap it around the edge profile

High frequency milling cleans the excesses of 0laminate during 90 postforming process

Vertical/horizontal grooving is done by 0grooving saw during 180 postforming process

Triple cartridge group can handle 3 differentprofiles together

Pride of India

AutoConveyor

HeatingElement

HeatingElement

Single ProfileCartridge

Trimming SpeedAdjustment

model : T-PF 190Throughfeed (auto)

Specially shaped curved and grooved profile edges need soft-banding.

20 21

model : J-2400.in (auto)

Profiles :

Salient Features :• 8 pneumatic cylinders for

uniform pressure on work-piece through forming rail for better bonding of laminate.

• Ground and hard chrome plated heater bar for smooth operation & long life.

• Backstops facility provided to support long and odd shape jobs.

• It can laminate more than one small board at a time.

Pneumatic Cylinders Panel with heater bar

Model No.

Max. length of work pieceMin. length of work pieceWork piece thickness rangeMin. work piece widthMax. heating temperatureHeating element Electric motor - 3 phase

2440 / 8600

16 - 1052002003

0.5

J-2400.inUnit

mm/feetmmmmmm

degreekWhp

Model No.

Electrical level Banding material thicknessBanding material heightSpeedTotal electrical power Trimming power Hot air blower

400 - 500.4 - 1

606.58

2 x 0.37 / 120002 x 2600

T-SF 161-GUnit

V - Hzmmmm

m/minkW

kW/rpmwatt

• Facilities for dry runs and manual runs provided for settings and trials.

• Auto post-forming cycle with variable heating time, stop and go time & holding time, can be adjusted to profile.

• Drive motor with brakes, to avoid slippage of rotary motion of the heater frame.

• Mechanical drive control by limit switch.

Model No.

Electrical level Laminate thicknessLaminate heightSpeedTrimming motor Grooving motor Buffing motorTotal electrical power

400 - 501

702 - 8

0.55 / 11000--

5.5

400 - 501

702 - 8

0.37 / 120000.550.187.25

T-PF 190 T-PF 280Unit

V - Hzmmmm

m/minkW/rpm

kWkWkW

Kitchen TopsDesk TopsTable TopsShutters CabinetsShelves CupboardsOffice Furniture etc.

For Manufacturing

PLC Based ControlPanel As standardfeature with capacity of20 programs

Spl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting

Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage.

CT: ExtraProfile cartridge

available to save the setting time (optional)

Buffing SpeedAdjustment

Page 12: Ppm catalogue 2014 pdf

NEWImproved

model : J-100T1Single Layer Hot Press

Hot Pressmodel : J-1200.in

(auto)

Roller PressPride of India

NEWImproved

model : J-50TCold Press

22 23

model : T-RP 135 Throughfeed (auto)

model : J-100T3Three Layer Hot Pressalso available

motorized

Model No.

Max.Load On Work TablePlaten SizeMax.Platen Opening No of Hydraulic Cylinders Bore Size of Hydraulic CylindersInstalled Power

502500 x 1300

10002

1255

802500 x 1300

10002

1505

1002500 x 1300

10004

1255

2002500 x 1300

10004

1607.5

J-80TJ-50T J-100T J-200TUnit

Tonmmmmnosmmhp

Model No.

Maximum Workpiece widthMaximum Workpiece thicknessWorkpiece feed Air Pressure require Total Power

136080

1 - 75 to 76.83

J-1200.inmmmm

m/min2kg/cm

hp

Unit

Model No.

Maximum Workpiece widthMaximum Workpiece thicknessWorkpiece feed Air Pressure require Total Power

136080

2 - 6.55 to 72.37

T-RP 135

mmmm

m/min2kg/cm

kW

Unit

Application• M/c suitable for pressing various types of laminations on

composite wood, cork board, fiber board, honeycomb board.• Having various applications for furniture & boards lamination

Industry.

Control Panel

Control Panel

Easy accessible mobile control Panelfor convenient operations.

In-feed & out-feed wide conveyers,for mass production.

It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywoodIt is appropriate for mass production as it is a continuous systemHard rubber rollers and four heater elements, that ensures perfect fix of laminates on board.Motorized up / down movement for thickness adjustment.No waiting period like other press, No limit to the workpiece length, easy to use.Consumes less energy as compare to other press.Adjusting roller speed and temperature gives the best results.

Salient Features :

Model No.

Max. Load / Pressure RatingPlaten SizeNumbers Of Layers Opening between layersNo of Hydraulic Cylinders Size of Hydraulic CylindersHeating Power Hot oil Delivery Pump Power Hydraulic Pump Power

J-100T1

Ton/kg-cm²mmnosmmnosmmkWhphp

J-100T3

100 / 3.12500 x 1300 x 42

One380

685 Ø1825

100 / 3.12500 x 1300 x 42

Three100

685 Ø2735

Unit

Page 13: Ppm catalogue 2014 pdf

Vacuum Membrane Press

model : J-1100.in (Compact)

Easy accessible Control Panel at front,

provides convenient operations.

24

Pride of India

Work TableWork table with single sideopening for easy loading

Control PanelCentralized control panel forcontrols & display.

NEW

model : J-1100.inPride of India

• Used for applying a uniform lamination of PVC, Decorative papers and Veneer till .4mm on top surface & borders on flat & designed work piece having smooth shape.

• Vacuum abnormity wrapping technology.• Lamination on one sided Prelam MDF / Particle board.• One set of tray minizer with m/c for optimal usage of work tray.• Silicon membrane offered for veneer application on flat surface only.• Short pressing cycles.

Salient Features :

25

Model No.

No. of working tables Work table size ( L x B)Max. height of work pieceVacuumTotal power

J-1100.in(Compact)

12300 x 1100

50- 0.124.3

nommnosmpahp

Unit

Vacuum Laminationwith high quality high production

model : J-1102.inPride of India

Compact machine with open lid >>

Model No.

No. of working tables Work table size ( L x B)Max. height of work pieceVacuumTotal power

J-1100.in J-1102.in J-1250.in J-1252.in

12300 x 1100

50- 0.122

22300 x 1100

50- 0.122

22500 x 1250

50- 0.126

12500 x 1250

50- 0.126

nosmmmmmpahp

Unit

Most suitable for factories having space constraint

*

Page 14: Ppm catalogue 2014 pdf

26

model : Pratix S 15

model : J-1060

Model : RT

•exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legs• Maximum working Diameter 100 mm x Length 1000 mm

Rotary attachment is

Separatecontrolcabinet makes operationsmoreconvenient

Performance features :• Taiwan linear rail with high precision• Heavy ball screw with high accuracy • Digital Signal Processing for control system.

27

CNC Routers

< Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.

model : J-903 (Pneumatic)

Linear tool changer for tools & heads

Note : Various Models of SCM CNC Routers & Boring Centersare available. Detailed Technical Quotation on request

Boring Head & 6.6 kW (9 hp) Electro Spindle

model : J-1325 VT (A)

CNC Routing & Boring CentreThe entry level machine for nesting operations

Precision vacuumworking table : (optional)For fixing and sure clampingof the workpiece(In VT Models)

Note :Technical quotations available on request for below machines:* CNC Routers with higher capacity Spindle* J-1535 / J-2030 CNC Routers* 4 / 6 Head CNC Routers* CNC Routers with Auto Tool Changer (ATC)

Note : (AI) models with Italian Air-cooled spindle also available at extra cost.

Rotary attachment

for all Modula

CNC Routers

(Optional)

Model No.

X-Y-Z axis working areaResolutionsSpindle

Drive motorsCommand codeCollet type & sizeSoftwareControls

J-1060 J-1325 (A)

600 x 1000 x 1200.025

2 HP, Water cooling,24000 rpm

StepperG Code

ER11 (6, 3.175)Type 3

Digital signalprocessor 0501

1300 x 2500 x 2000.025

5 HP, Air cooling,18000 rpm

StepperG code

ER25 (12.7, 6, 3.175)Type 3

Digital signal processor 0501

mmmm

Unit

Model No.

Throat clearanceSpindle rpm Guide pin dia.Shank dia. of cutterSpindle actuationInstalled power

J-903

7508000 / 16000

6 & 12.712

Pneumatic2.4 / 3

mmr/minmmmm

-kW

Unit

Page 15: Ppm catalogue 2014 pdf

Wide Belt Sander

* Wide Belt Sander for Lacquered Panel also available

model : Sandya S600 RCS 135

model : J-941 Round-end Tenoner (auto)

model : J-1300R-RP Double Head Wide Belt Sander

R-RP

RP

28

Tenoner & Mortiser

The Sandya S 600 is versatile. The wide range of

options and accessories available means that

the m/c can be customized to virtually any production

requirements.

Pneumatic Clamping forbetter gripping

model : J-940Oscillation Mortiser (auto)

29

NEW

NEW

Various tenon axis angles :

NEW

Max. quadrate tenoning sizeMax.horizontal tenoning widthMax.tenoning widthMax.round tenoning diameterSpindle speed Motor power

Model No. J-941

140 x 80430 / 140

8080

67005.5

Unit

mmmmmmmmrpmkW

Due to PLC Programmable device, the movable cutter runs as per data & design. Theprocessing more stable due to only cutter is turning.

Model No. J-940

Max. mortise widthMax. mortise depthTilting of table Table strokeSpindle speed Motor power

14090

± 20°80

95002.2

Unit

mmmm

degreemmrpmkW

On the “CS”combined unit, for example,

the roller and the pad can be used separately. the graphite coated sheet is screwed to a

removable bar to make changeover quick and easy.

Model No.

Working widthMin.working length

Working thicknessSanding belt speed (front) Sanding belt speed (rear) Feeding speed Main motor power Feed belt motor powerWorking Table Motor PowerTotal motor powerFront roller diameterRear rubber roller diameterHardness of rubber roller

modula

1350140mm (1st) - 420mm (2nd)

4 - 17016

8 / 16 (2 speed)4.5 - 9

150.750.19

15.94140 (steel)

16045 sh (second)

40 - 1300580 mm

2.5 - 80 18n/a

6 - 45224

0.3726.37

215 (Rubber)n/a

30 sh

40 - 1300580 mm

2.5 - 80 2218

6 - 3037 + 22

40.37

63.37240 (Steel)

21585 sh

scm

Sandya S600 RCS 135 J-1300 RP J-1300 R-RPUnit

mmmm

mmm/sm/s

m/minkWkWkWkWmmmm

shore

Page 16: Ppm catalogue 2014 pdf

model : J-4423

0360 Profiling to universal spindle. E

rise and fallasy to control

for

Feed rollers are driven through gearboxes to give smooth feed of components.

Salient Features :• For making wooden floor, door/photo frames, wooden linings etc.• Available in different configurations i.e. 4/5/6/ &

with universal spindles• Separate motor for each spindle to ensure efficient power

transmission.• Digital read out of spindle positions.• Adjustable feed speed.• Hard chrome plated durable work table• Bottom driven bed rollers for increased feeding performance.

30

Four Side Moulder

model : J-153

Note : Technical specifications available on request

NEW

Salient Features :• Statically balanced high speed impellers give vibration

free efficient suction.• Available in different sizes, depending on suction capacity• Mounted on base frame with wheels for easy portability.

model : DC-32 (Double Bag) model : DC-74 (Four Bag)model : DC-21 (Single Bag)

31

Dust Collectors

WudPro is the highest selling solid wood working machinery in India. Selling 10 times more than its nearest competitor, it has all the m/cs a workshop need. With widest range of m/cs and models, economy of install-operate and maintain, sturdily built to give long life of productive performance.

The m/cs are available in 4 different series, based on their engineering built, features, performance and budget options. The most premium of them 'Prima' is launched recently. These m/cs are easily available through-out India in more than 120 cities/centres. JAI is the leader since 50 years now. JAI WudPro is the first choice of this nation.

India’s Best

pr ma1s e r i e s

Premium range. High-end features with more precision

Launching

European Solid Wood m/cs

COMBI PLANERS SURFACE PLANERS THICKNESS PLANERS

• Combiplaners • Surface Planers• Thickness Planers• Moulders• Spe. Design m/cs• Wood saws • Sanders• Mortisers • Tenomac• Other m/cs

J-153

85230300

13.3 - 23.30.757.5

Max.Working thicknessMin.working lengthMax.Main Saw Blade Dia.Feeding speed Feeding Motor Power Saw Spindle Motor Power

Model No. Unit

mmmmmm

m/minkWkW

Model No.

Micron rating offabric filter bagAir suction capacity Motor-3 ø

DC 31 DC 42DC 21 DC 32 DC 52 DC 7430

22003

30

30004

30

15002

30

22003

30

40005

30

65007.5

-

3m /hrhp

Unit

Page 17: Ppm catalogue 2014 pdf

www.JAIindustries.com

Rev. 01 01 14

©

Sp i r i t o f Exc e l l e n c e

India’s Best > India’s Biggest

Dedicated Customer Service

The partner in growth for the whole wood-work and panel-process industry

JAI industries has grown multifold over its journey of 50 years. It has proved to be the most innovative and happening player in this field, always launching new machines, expanding manufacturing facilities & marketing networks, making everything customer oriented. Thus growing the whole industry along with its own growth.

JAI has incomparable manufacturing muscles & people-power. A total 250,000 sq. ft. of mfg. floor, staff strength of 550 people, ensure best quality of m/cs always. Reflected in total installation number of 350,000 m/cs!

The work culture at JAI is professional management and personal / friendly rapport. There is a full fledge services department committed to complete customer satisfaction on sales-service & spares support. JAI has established the biggest network of business partners nationwide.

For the Panel industry, JAI created special outlets, called "International Pan'wood MachineMall" that provide exclusive experience to its customers. The central hub "PanWood Grand" located at Ahmedabad, is Asia'sbiggest such machinemall, measuring 25,000 sq.ft.

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edia

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