pp - 150 pad printer machine operation manual

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INTERNATIONAL PP - 150 Pad Printer Machine Operation Manual Serial No.: with SCMIC setup

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Page 1: PP - 150 Pad Printer Machine Operation Manual

INTERNATIONAL

PP - 150 Pad PrinterMachine Operation Manual

Serial No.:with SCMIC setup

Page 2: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Table of contents

Kent Pad Printer Canada Inc. Page 1.1

Table of contents

Topic Page� Introduction 2.1

� Overview of the pad printing process 2.3

� Main features 3.1

� Installation 4.1

� Sideways ink cup setup

� Features 5.1

� Printing plate installation 5.2

� Ink cup installation 5.3

� Ink cup removal 5.5

� Control sequence

� Main features 6.1

� Turning your machine ON 6.2

� Manual mode 6.3

� Printing mode 6.5

� Machine settings 6.6

� Stopping your machine 6.8

� Retrieving default factory settings 6.9

� Programs list 6.10

� Pad installation & adjustment 7.1

� Die plate platform adjustment 7.2

� Work table adjustment 7.3.1

� Speed adjustment 7.4

� Pad clean installation & adjustment (for optional tape clean assembly) 7.5

� Maintenance 8.1

� Appendix A: Circuits & Diagrams A-1

� Appendix B: Spare Parts List B-1

Page 3: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Introduction

Kent Pad Printer Canada Inc. Page 2.1

Introduction

Dear valued customer:

Thank you for choosing the PP-150 pad printer. We hope that you will get the most out of your machine.

The following manual will familiarize you with the setup and use of your printer. Please read thoroughly before using your machine for the first time. Please note that the diagrams shown in this manual are not to scale, and some aesthetic details may be omitted for the sake of clarity. While every effort has been made to ensure accuracy of this manual, Kent cannot be held responsible for any errors or omissions. We reserve the right to make changes to technical specifications without prior notice.

We would like to draw your special attention to the following notes:

Proper usage of machine

The present machine is provided as “stand alone” and cannot be linked to other automation/system via third party control. Warranty of machine will be void if equipment is modified or not operated under intended usage and maintenance.

Emergency stop

Press the emergency stop switch (panic switch) to cut off power and halt machine motion in the event of an emergency. The foot switch should be used to stop a cycle in normal operating conditions only.

Manual mode

Setup machine in “Manual mode” before switching to “one-cycle” or “automatic cycle” for printing.

Cabling obstruction

All external flexible cables should be run in conduits as not to present a tripping hazard.

! WARNINGIT IS THE OPERATOR’S RESPONSIBILITY TO COMPLY WITH THE FOLLOWING

SAFETY INSTRUCTIONS TO PREVENT SERIOUS INJURIES.

Page 4: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Introduction

Kent Pad Printer Canada Inc. Page 2.2

Isolation of energy sources

Electrical and pneumatic energy sources must be cut off from machine for service, repair, maintenance, and associated activities. Complete separation of power plug from socket and air hose from compressed air line by mean of lever or quick connector coupling is mandatory to prevent injuries caused by unexpected energizing or start up of machines.

Start-up conditions

Switch off the power switch prior to connecting power and air. Be alert and verify that safe start-up conditions exist prior to connecting the air supply and switching on the power switch as the machine may move when air pressure is applied.

Page 5: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Overview of the pad printing process

Kent Pad Printer Canada Inc. Page 2.3

Overview of the pad printing process

The 3 main constituents of the process are:

1. The Cliché The desired image to print is etched onto a plate called a cliché. The cliché is usually made of a polymer coating on a metal backing or of hardened steel.

2. The Ink Pad printing inks are available in a broad range of colors and come in a variety of chemicals that are specific to the type of substrate to be printed on.

3. The Pad The pads are made of silicon which can vary in hardness, shape and size. The properties of the silicon allow the inks to temporarily stick to the pad and be released fully when pressed against the surface of the product on which the image is to be printed.

The pad printing process consists of the following steps:

1. Flooding The image on the cliché is flooded with ink via the enclosed cup while the pad travels to the image.

2. Inking The pad picks up the inked image from the cliché and travels to the substrate.

3. Printing The pad makes contact with the substrate and releases the image.

Page 6: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Main Features

Kent Pad Printer Canada Inc. Page 3.1

Main Features Use the following illustrations to become familiar with the main parts and components of your machine.

1

4

1. Membrane control panel with panic switch

2. Side guard (x2) 3. Pad 4. Sideways ink cup assembly

5. Adjustable worktable 6. Foot switch 7. Stand mount (x4) 8. Stand with storage compartment

5

6

2

7

8

3

Page 7: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Main Features

Kent Pad Printer Canada Inc. Page 3.2

Inking area

1. Die plate (cliché) 2. Ink cup 3. Ink cup holder

Speed control panel Located on the right hand side of machine

Service unit & aux. air connector Located on the right hand side of machine

1 2

3

Page 8: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Main Features

Kent Pad Printer Canada Inc. Page 3.3

Accessory, foot switch and power cable connection Located on the left hand side of machine

Page 9: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Installation

Kent Pad Printer Canada Inc. Page 4.1

Installation

UnpackingUn-crate machine and forklift to final destination. Choose a well ventilated area away from direct sunlight, walls and other obstructions and place machine on a flat surface. The side doors, control panel and other machine openings must be accessible. Ensure adequate area for setup tooling and for storage of parts before and after printing.

LevelingBefore operation, the machine must be leveled. Adjust the 4 levelling mounts, one at each corner of stand as follows:

1. Place bubble levels on the die plate platform of machine, one parallel to the long side of the base and another parallel to the short side of the base.

2. Loosen lock nuts. 3. Adjust the levelling bolts until bubble levels read level. 4. Tighten lock nuts.

Place load forks in this area.

Lock nut

Levellingbolt

Page 10: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Installation

Kent Pad Printer Canada Inc. Page 4.2

Air connection ---------------------------------------------------------------------------------------------------------------------

WARNING:Make sure to secure all hoses in an organized manner to prevent tripping hazards.

---------------------------------------------------------------------------------------------------------------------

---------------------------------------------------------------------------------------------------------------------Important note:Ensure that machine can be isolated from the main air supply using an isolation device installed upstream such as a manually operated valve. This device will ensure extra protection from potentially hazardous and unexpected energization, start-up, or release of stored energy that could cause injury. ---------------------------------------------------------------------------------------------------------------------

Machine requires clean, dry air. Connect air supply to the service unit and set system pressure as follows:

1. Connect the main air supply to the quick connector fitting. 1/4 NPT threads. 2. Adjust system pressure to 6 bar (87 psi) by lifting the adjusting knob to unlock, then

turning the knob clockwise to increase the pressure or counterclockwise to decrease the pressure. Push down on the adjusting knob to lock the regulator after making adjustments.

3. If necessary connect the optional auxiliary air equipment such as pneumatic conveyor, pneumatic shuttle and air blower to “AUX. AIR” quick release connector.

Pressureadjustment knob

Main air supply

Auxiliary air

Pressuregauge

Page 11: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Installation

Kent Pad Printer Canada Inc. Page 4.3

Accessory, foot switch and power cable connection ---------------------------------------------------------------------------------------------------------------------

WARNING:Make sure to secure all cables in an organized manner to prevent tripping hazards.

---------------------------------------------------------------------------------------------------------------------

1. Ground machine externally. Connect wire from the ground connector of machine to proper earth ground; for example connect directly to the power supply ground socket.

2. Connect cable of optional accessory (shuttle, conveyor) if any to the 15 pin D-connector.

3. Connect foot switch cable to the foot switch connector. 4. Connect main power cable.

Printer suitable for 120V 50/60Hz (+/- 5%) or 220V 50/60Hz (+/- 5%) - depends on model, read label on machine.

Optionalaccessory

Foot switch

Ground

Power

Page 12: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Sideways ink cup setup

Kent Pad Printer Canada Inc. Page 5.1

Sideways ink cup setup Sideways ink cup setup mainly consists of installing the printing plate and cup.

Ink cup setup unit Use this tool to transfer the ink cup on the printing plate. Note: other versions of unit may be in use. Picture may slightly differ.

Die plate (cliché)

Ink cup holder

Ink cup

Lid

Bleedingscrewknob

Page 13: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Sideways ink cup setup

Kent Pad Printer Canada Inc. Page 5.2

Printing plate installation

1. Release the side-locking plates.

2. Raise swing arm of holder and place the printing plate on the magnet platform.

3. Secure printing plate with both side-locking plates.

Page 14: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Sideways ink cup setup

Kent Pad Printer Canada Inc. Page 5.3

Ink Cup Installation

1. Make sure lid and bleeding screw knob of cup are tightened properly then pour ink into cup up to 80% full. Gently place ink cup setup unit upside down on top as shown.

2. Place tongue of unit ON TOP of the printing plate in front of holder.

Page 15: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Sideways ink cup setup

Kent Pad Printer Canada Inc. Page 5.4

3. Slide cup inside holder rapidly. Clean spill if any.

4. Lower swing arms of holder then release the bleeding screw knob to allow air to

escape from cup.

5. Slide pad in.

Page 16: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Sideways ink cup setup

Kent Pad Printer Canada Inc. Page 5.5

Ink Cup Removal

1. Remove pad.

2. Raise swing arms of holder.

3. Insert tongue of unit BETWEEN thin steel plate and platform.

4. Transfer cup.

Page 17: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Sideways ink cup setup

Kent Pad Printer Canada Inc. Page 5.6

5. Tighten ink cup’s bleeding screw then flip unit over to slide the cup out.

6. Clean ink cup’s ring edge then cover with protective plate. Store cup for later use.

7. Clean plate then apply grease to prevent rust.

Page 18: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.1

Control Sequence

Control panel

Foot switch

Side guards

4

6

3

21

7 8 9

11

1. Counter reset key Resets counter to 0.

2. Counter displayDisplays number of cycles completed.

3. Program displayDisplays the program number selected.

4. Program selection keys (+/-)Scroll through available programs.

12

13

5. Diagnosis lightsHelp troubleshoot machine. LEDs display status of moving parts.

6. Start keyActivates air pressure, auto and manual modes. Resumes operations stopped by foot switch.

7. Pad up-down key (Manual mode)Activates pad up/down movements.

8. Pad in-out key (Manual mode)Activates pad carriage in/out movements.

9. Index key (Manual mode)Activates SCMIC sideways motion

10.Pad stroke toggle switchAdjusts pad stroke.

11.Panic switchStops machine in the event of an emergency.

12.Foot switchActivates one cycle printing mode. Stops printer in any modes.

13.Safety side guardsOpen side door to access inner parts of machine.

5

10

Page 19: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.2

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Control Sequence

Turning your machine ON

1. Close the side guards properly.

2. Press the power switch to turn your printer on.

3. Release the panic switch.

4. Press the counter reset key to reset the number of print cycles to 0.

5. Press the start key to activate air pressure inside machine.

Machine enters default printing mode

Choose one of the following options to continue:

- For machine setup & pad stroke adjustment, go to page 6.3.- To select a printing program and start to print, go to page 6.5. - To set operating functions to enhance your prints, go to page 6.6.- To learn how to stop your machine, go to page 6.8- To retrieve default factory settings, go to page 6.9- To view the list of printing programs, go to page 6.10.

Powerswitch

Page 20: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.3

Manual mode In manual mode you can perform all your machine adjustments. Use the manual mode keys to simulate a print cycle, test-print or adjust the pad stroke.

Entering manual mode

1. Press either manual mode keys.

2. Press the start key to enter manual mode.

Machine has now entered manual mode. Movement of selected manual key is activated. Press manual key again to stop pad movement.

Manual mode keys Press a manual mode key to activate or stop the movement of your choice.

Pad carriage in/out key for continuous pad carriage in/out movements

Pad up/down key for continuous pad up/down movements

Index key to activate SCMIC sideways movement

Pad stroke adjustment Adjust the pad stroke to allow complete transfer of image to the pad and product.

1. Turn on the pad carriage in/out key and when the pad is at the back over the inking area, turn it off.

2. Activate the pad up/down movement (this step is optional although helps visualizing stroke adjustment).

3. Press the pad stroke switch to increase or decrease stroke.

Page 21: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.4

The pad stroke value is displayed at the counter display screen

When desired stroke is found, turn off the pad up/down key.

Repeat steps above for pad stroke at printing.

4. Turn on the pad carriage in/out key and when the pad is at the front over the printing area, turn it off.

5. Activate the pad up/down movement (optional).

6. Press the pad stroke switch to increase or decrease stroke.

Before leaving manual mode Make sure to perform all required adjustments in manual mode. Simulate each movement of machine individually and make the proper corrections to any parts: pad, die plate platform, worktable and accessories as required.

Leaving manual mode Make sure none of the manual keys are activated, LED must be off. Turn them off if necessary then press the start key to return to the printing mode.

d1 20 Stroke (mm)

Page 22: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.5

Printing mode Select a program and start to print.

1. Press the program selection keys “+/-“ to select a program from the program list.

Note: Refer to the program list on page 6.10.

2. Press the start key.

For continuous printing programs, machine is activated right away.

To stop printing, press the foot switch then press the start key to resume operations.

For one-cycle printing programs, press the foot

switch to activate one cycle.

Machine stops automatically after completion of cycle. Press the foot switch again to activate more print cycles.

Programnumber

01 Programselection

keys

Page 23: PP - 150 Pad Printer Machine Operation Manual

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Machine settings The following is a list of operating functions that can be set to enhance your prints.

1. Enter manual mode and stop any pad movements. 2. Press the counter reset key repeatedly to select the setting of your choice.3. Then press the program selector keys (+) or (-) to set a value.

Setting Value

AT 05 Counterreset key

01 Programselection

keys

For SIDEWAY programs.+/- 0.10-9.9s

0-1.0s+/- 0.1

0-990 = without pad cleanPad clean depth delay ( Cd )

Pad clean select (PC)

CODE DESCRIPTION RANGE: REMARK:

L1Delay before cycle restart (At)Machine pauses for the time selected before automatically restarting a new cycle.

0.0~9.5s+/- 0.1 For ”AUTO” mode programs only

L2Delay before inking (LI)Pad pauses above image for the time selected before moving down for inking.

0.0~9.5s+/- 0.1 For all programs

L3Delay before printing (LP)Pad pauses above object for the time selected before moving down for printing.

0.0~9.5s+/- 0.1 For all programs

L4 Inking dwell time (dI)Pad dwells on the image for the time selected.

0.0~9.5s+/- 0.1 For all programs

L5 Printing dwell time (dP)Pad dwells on the product for the time selected.

0.0~9.5s+/- 0.1 For all programs

L6 +/- 1OPTIONAL ACCESSORYFor all programs

L7 OPTIONAL ACCESSORYFor all programs

L8 Tape turn (tt)Amount of tape unrolled for pad cleaning

0-9+/- 1

OPTIONAL ACCESSORYFor all programs

L9

Ink depth + delay

Sideway inkcup auto move timerSideway move ( SC )

Page 24: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.7

SC: Sideway ink cup auto move Time between automatic movements of the sideways ink cup. Values available: 0-9.5 sec

CP: Pad clean tape control** (Optional) Amount of pad clean tape unrolled between pad cleaning. Values available: 0-9 times **optional setting for machine with pad clean attachment only

4. When finished, press the start key to return to the printing mode.

Page 25: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.8

Stopping your machine Learn how to properly stop your machine.

Foot switch Press the foot to stop machine at any time in any mode. To resume operations, press the start key.

Safety side guards Open the safety side guards to access inner parts of machine for setup and adjustments. If a safety side guard is opened during printing, machine will come to a stop. To resume operations, close guards and press the start key.

Panic switch In the event of an emergency, press the panic switch to cut off main power and air supply. To restart, release the panic switch (turn clockwise) and press the start key.

Page 26: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Control Sequence

Kent Pad Printer Canada Inc. Page 6.9

Retrieving default factory settings Proceed as followed to retrieve default factory settings

1. Press the panic switch.

2. While holding the counter reset key, release the panic switch and press the start key for a few seconds.

All default settings were transferred to EPROM.

Print & ink strokes: 10 All other machine settings: 0

Counterreset key

Page 27: PP - 150 Pad Printer Machine Operation Manual

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Programs list The following contains a list of programs for your printer.

Machine performs two print cycle when signaled by foot switch

sideway, 1 ink, 1 print, sideway, 1 ink, 1 print.Machine performs two print cycle continuouslyTwo Cycle (Sideway)

Sideway, 1 ink, 2 prints

Machine performs double print cycle when signaled by foot switch

Machine performs double print cycle continuouslyDouble print(Sideway)

56 One cycle + 55

55

54 One cycle + 53

53

52 One cycle + 51

Sideway, 1 ink, 1 print51

noitpircseDnoitcnuF.oN01 Single Print Machine performs one print cycle continuously. 1 ink, 1 print.02 One Cycle + 01 Machine performs one print cycle when signaled by foot switch.03 Double Ink Machine performs one print cycle continuously. 2 ink, 1 print.

04 One Cycle + 03 Machine performs one print cycle with double inks when signaled by foot switch.

05 Double Print Machine performs one print cycle continuously. 1 ink, 2 prints.

06 One Cycle + 05 Machine performs one print cycle with double print when signaled by foot switch.

07 Reverse One CycleMachine performs one reversed print cycle.Print cycle starts at printing when signaled by foot switch.1 print, 1 ink.

08 Two Cycle Machine performs two print cycles when signaled by foot switch. 1 ink, 1 print, 1 ink, 1 print.

Single print(Sideway) Machine performs one print cycle continuously

Machine performs one print cycle when signaled by foot switch

Page 28: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Pad installation & adjustment

Kent Pad Printer Canada Inc. Page 7.1

Pad installation & adjustment

1. Loosen the x locking screw of both pad holder assemblies then slide them on the pad slide.

2. Loosen the pad locking screws of both pad holder assemblies then insert the pad stems through holes underneath. Tighten the pad locking screws.

3. Center pad along slide then tighten the x locking screws to secure position. 4. Loosen the y locking screw of both pad holder assemblies then adjust pad in-out

position. Tighten y locking screws when finished.

Pad holder assembly

Pad stem

Pad

Padlockingscrews

Y locking screw

X locking screwPad slide

Page 29: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Die plate platform adjustment

Kent Pad Printer Canada Inc. Page 7.2

Die plate platform adjustment Adjust die plate platform to find suitable inking position.

Angle Adjustment

1. Loosen both angle locking knobs.

2. Turn both angle adjustment knobs in opposite directions with approximately same amount of turns.

Clockwise adjustment

Counter clockwise adjustment

3. Finally, fasten both angle locking knobs.

Angle locking knob (also on opposite side)

Angle adjustment knobs (x2)

Page 30: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Work table adjustment

Kent Pad Printer Canada Inc. Page 7.3.1

Work table adjustment Adjust work table to find suitable printing position.

Moving Worktable Up/Down (Z)

- Loosen (Z) locking handles

- On certain models only, loosen orange handle of extra front support bar.

- Turn hand wheel to move worktable up/down

- When proper Z position is found tighten (Z) locking handles and handle of front bar.

Moving Worktable Forward/Backward (Y)

- Loosen (Y) locking handle

- Turn (Y) adjustment knob to move worktable up/down

- When proper Y position is found tighten (Y) locking handle

(Z)lockinghandles

Handwheel

(Y)lockinghandle

(Y)Adjustment

knob

handle

Page 31: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Work table adjustment

Kent Pad Printer Canada Inc. Page 7.3.2

Moving Worktable Sideways (X)

- Loosen (X) locking handle

- Turn (X) adjustment knob to move worktable sideways

- When proper X position is found tighten (X) locking handle

Angle Adjustment

- Loosen angle locking knob on both sides of work table

- Turn both angle adjustment knobs in opposite directions as shown below with approximately same amount of turns to rotate the worktable

Clockwise rotation:

Counter clockwise rotation:

- When proper angle is found tighten angle locking knob

(X)adjustment

knob

(X)lockinghandle

angleadjustment

knobs

anglelocking

knob (right & left side)

Page 32: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Speed adjustment

Kent Pad Printer Canada Inc. Page 7.4

Speed adjustment Turn the following flow control valves to regulate speed of pad and carriage.

1. Pad stroke DOWN 2. Pad stroke UP 3. Pad carriage OUT 4. Pad carriage IN 1 2 3 4

Page 33: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Tape clean installation and adjustment (Optional)

Kent Pad Printer Canada Inc. Page 7.5

Tape clean installation and adjustment (Optional)

1. Install a full roll of tape clean on the right holder. Push roll around the 3 mounting pins all the way through.

2. Install an empty roll of tape clean on the left holder the same way. 3. Unroll tape around the platform, making sure the sticky side of tape is facing up and

stick onto the empty roll on the other side. 4. Try to unroll tape a few turns manually. 5. Adjust tension of tape by turning the tension knob.

Slider switch adjustment The pad stroke for tape clean is activated when the machine carriage moving in (after printing) hits the slider switch. The slider switch can be adjusted in/out to match position of tape clean.

Tensionknob at the back

Turn to releaseand slide to adjust.

OutIn

Page 34: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Maintenance

Kent Pad Printer Canada Inc. Page 8.1

Maintenance

Apply an appropriate amount of grease to the parts shown below and drain water from the filter regulator bowl drain. Compressed air must be clear of water to avoid damage to the valves and cylinders. If the filter regulator of machine has excessive water drained into the bowl, a filter/dryer should be considered and installed upstream to extract moisture and other contaminants.

Daily inspection of filter regulator Release water from the filter bowl and check that oiler is not empty.

Lubrication of moving components Apply/inject appropriate amount of multi-purpose grease to the following parts:

Push pin to release water

WARNINGDisconnect power and air supply before proceeding with machine maintenance

No. PART LUBRICANT LUB.POINT PERIOD OTHER

1 Pad stroke scale n/a n/a weekly

removecoverandclean

2

M6 elbow grease nipples for pad stroke extra columns

grease 2 monthly n/a

3

M6 elbow grease nipples for pad carriage and pad stroke shafts

grease 2 monthly n/a

Oiler Filter bowl

2

3

1

Page 35: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Appendix A

Kent Pad Printer Canada Inc. Appendix A-1

Appendix A

CIRCUITS/DIAGRAMS

Page 36: PP - 150 Pad Printer Machine Operation Manual
Page 37: PP - 150 Pad Printer Machine Operation Manual
Page 38: PP - 150 Pad Printer Machine Operation Manual
Page 39: PP - 150 Pad Printer Machine Operation Manual

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Page 40: PP - 150 Pad Printer Machine Operation Manual
Page 41: PP - 150 Pad Printer Machine Operation Manual

Machine Operation Manual Appendix B

Kent Pad Printer Canada Inc. Appendix B-1

Appendix B

SPARE PARTS LIST

Page 42: PP - 150 Pad Printer Machine Operation Manual

Electrical Spare Parts List10-EC-121.04EPROM ST-OS-V2.6A

15-EC-000Emergency stop switch(AVW401-R)

15-EC-040.01Membrane switch panel

15-EC-131Proximity sensor(Omron TL-Q5MC1)

15-EC-590Microswitch

15-EC-751Slow blow fuse (2A,20mm)

15-EC-753Slow blow fuse (1A,20mm)

15-EC-940Limit switch

15-EC-A067.01M2000 CPU board

15-EC-A210Complete buzzer Assembly

15-EC-A30450 way flat cable assembly

15-EC-A658.02P2000 power board

15-EC-A974Foot switch with cover

15-EC-A987Solenoid cable assmbly

15-EC-A990Pad stroke home sensorassembly

15-PVA-070Solenoid Coil DC 24V(MSFG-24)

AN10-EC-611.01Power socket with switch andfuse holder

AN10-EC-620Optical sensor EE-SX 672

Page 11.1

Page 43: PP - 150 Pad Printer Machine Operation Manual

Electrical Spare Parts ListDRE70-EC-120.01EPROM DSB-V4

KP90-EC-020+/- switch

MPOS-EC-060Switching power supply(24VDC/2A, 5VDC/3.5A)

Page 11.2

Page 44: PP - 150 Pad Printer Machine Operation Manual

Mechanical Spare Parts List10-MB-150PLUG 1/4" B.S.P. screw

10-PC-070Cylinder front nut (M16 H.1.5mm)

15-ICT-A160Single X, Y Adjustable PlatformHeight 69mm Assembly(Magnetic Plate 102X 250mm)

15-IRC-A003Independent ink cup strokeattachment(MUST FOR 4 COLOURS MACHINE)

15-MB-240.033 WAY Manifold

15-PC-430Thk guide rail L.360MM

15-SC-290.01Side door (RIGHT)1/4inch x 300mm x 516mm

15-SC-300.01Side door (left)1/4Inch x 300mm x 516mm

15-WT-A010Up/Down platform ass'y with x ytable

AN10-PC-11215N Runner block(THK HSR15R1SS-BLOCK)

AN10-PC-140scale ruler2.7mm x 20mm x 180MM(PITCH 1mm)

ICH-A015.0390mm Swing arm ink cup holder ass'y

NIC-A007.0390mm ceramic magnetic ink cup (nopin)+ protective plate

NIC-A012.029.5mm x 102mm x 250mmmagnet plate ass'y

Page 12

Page 45: PP - 150 Pad Printer Machine Operation Manual

Pneumatic Spare Parts List10-PFT-020Fitting (ELBOW CONNECTOR)(GCK-1/4-PK-4KU)

15-PAH-011TUBE I.D.5.5mm O.D.8mm(PU0855blu cdc)

15-PAH-021TUBE (PUN-6)I.D.4mm O.D.6mm(PU0640BLU) cdc

15-PCY-042Pad cylinder (DNC-63-80-PPV)

15-PCY-061Blade holder cylinder(DSAH-32-250-PPV)

15-PFT-021Fitting(STRAIGHT MALE CONNECTOR) (CK1/4-6)

15-PFT-031Fitting (STRAIGHT CONNECTOR) (CK1/8-4)

15-PFT-041Fitting (MALE CONNECTOR)(CK1/8-6)

15-PFT-060Fitting (ELBOW CONNECTOR)(GCK-1/8-PK-6-KU)

15-PFT-070Fitting (ELBOW CONNECTOR)(GCK-3/8-PK-6-KU)

15-PFT-090TEE-connector (T-4-4)

15-PFT-100T-connector (T-6-6)

15-PFT-151Fitting (GCK1/4-6)

15-PFT-190Air tube clamp

15-PFT-2301/4" B.S.P. Straight connector(BRASS)

15-PFT-240M6 Elbow grease nipple

15-PFT-2501/4" B.S.P. TO 1/8INCH B.S.P. R educing sleeve(BRASS)

15-PFT-280T-connector (T-6-4-6)

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Pneumatic Spare Parts List15-PFT-310Quick connector coupling

15-PFT-320Outer 1/4"

B.S.P.Elbow connector

15-PSA-010Shock absorber (RB-2015)M20X 1.5THRAED L.73.2mm

15-PSL-021Silencer pt 1/4" (AN-200-02)

15-PSU-014Filter regulator with lubricator(FRC-1/4-D-MINI)

15-PVA-060Solenoid valve (MFHE-3-1/4-B)

15-PVA-090Valve for pad carriage or pad stroke;Solenoid Valve (MFH-5-1/8-B)

15-PVA-1203/2 Single solenoid valve pt 1/4(VT-307-5G-02)

20-PFT-080M6 Straight grease nipple

20-PSL-010U-1/8 Silencer

KP150-PFR-011Flow regulator for pad stroke(ASC-08)

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