92811

POWERSPORTS

(888)-405-8725 Coleman Powersports 364 S Smith Rd. Tempe, AZ. 85281

www.colemanpowered.com

OWNER’S MANUAL

Model: JL50QT-14

Always wear a helmet it could save your life!

READ THIS MANUAL CAREFULLY!

Provincial / Municipal governments have different regulations pertaining to owning and operating a 49.3cc scooter, learn the regulations in your area.

REV 122618

Congratulations on your purchase of a Coleman Powersports Scooter. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Scooter operation.

For questions regarding operation and maintenance of this Scooter, please call Coleman Powersports toll free 888-405-8725

This scooter is designed for one operator and one passenger. No one under the age of 16 should operate this scooter. No one under the age of 12 should ride as a passenger.Never exceed the maximum load capacity of the scooterNever overload the scooter

Reading the Owner’s/ Operator’s ManualIt is important this manual is read from cover to cover carefully by the Scooter owner and all operators. Never allow anyone to operate the Scooter without first reading and understanding the Owner’s/Operator’s manual.

This Owner’s/ Operator’s manual should be a permanent part of the Scooter and should remain with the vehicle at all times. The manual should also remain with the vehicle if sold.

To the Owner

Safety

To emphasize special important information in the manual, please note the following :

To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning:

To emphasize important information, the word CAUTION has special meaning:

To emphasize important information, the word NOTE has special meaning:

This is the alert symbol. The symbol means ATTENTION!, BECOME ALERT!

! WARNING Indicates a potential hazard that could result in SEVERE INJURY or DEATH to the operator, bystander or person repairing the Scoot

!

CAUTION: Indicates special precautions that must be taken to avoid damage to the Scooter

NOTE: Indicates key information to make procedures easier or clearer to understand.

This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.

! WARNINGThe first part will identify a POTENTIAL HAZARD.

The second part will describe WHAT COULD HAPPEN if the warning or caution is ignored.

The third part will describe HOW TO AVOID THE HAZARD.

CAUTIONor

Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as appropriate, oil and tires.

The engine exhaust from this Scooter contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

! WARNING

TABLE OF CONTENTS

COLEMAN POWERSPORTS WARRANTY.1SAFETY ...................................................... 3DESCRIPTION AND PART LOCATIONS... 4DESCRIPTION AND PART FUNCTIONS.. 5 IGNITION SWITCH................................ 5 ON/OFF SWITCH................................... 5 IGNITION BUTTON................................ 5 TURN SIGNAL SWITCH.................... 6 HIGH AND LOW BEAM SWITCH......... 6 HORN BUTTON...................................... 6 SPEEDOMETER PANEL........................ 6 SEAT LOCK.............................................7 FUEL TANK CAP.....................................7 OIL FILL PLUG........................................7 RIGHT THROTTLE GRIP.........................7 RIGHT HAND BRAKE LEVER................7 LEFT HAND BRAKE LEVER...................7FUEL AND OIL............................................ 8 FUEL...................................................... 8 ENGINE OIL.......................................... 8PRE RIDE INSPECTION............................ 9OPERATING THE SCOOTER...................... 10 HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING...................... 10 STARTING THE ENGINE....................... 11 STARTING OFF....................................... 12 LOAD GUIDELINES................................ 13 AFTER MARKET PARTS...................... 13 BREAK IN PERIOD............................... 14MAINTENANCE.......................................... 15 MAINTENANCE CHART......................... 16 AIR FILTER............................................ 17 SPARK PLUG........................................ 18

ENGINE OIL .......................................... 19 CHECKING................................ 19 CHANGING................................ 19 CLEANING OIL FILTER ..........................20 TRANSMISSION OIL..............................20 IDLE SPEED ADJUSTMENT................. 21 THROTTLE HANDLE FREE PLAY.......... 21 BRAKES................................................. 22 REAR BRAKE............................. 22 FRONT BRAKE.......................... 22 BRAKE FLUID...................22 BATTERY INSTALLATION AND MAINTENANCE..................................... 23 TIRES.................................................... 25 REPLACING TIRES............ ...... 25STORAGE................................................. 26RETURNING TO SERVICE.......................... 26WASHING THE SCOOTER......................... 27TRANSPORTING......................................... 27TROUBLE SHOOTING................................. 28SPECIFICATIONS........................................ 29VEHICLE AND ENGINE NUMBERLOCATION................................................... 30EMISSION CONTROL SYSTEM. PARTS.....31EMISSION CONTROL WARRANTY............ 32

COLEMAN POWERSPORTS LIMITED WARRANTY

This Warranty is NOT the Emissions Control WarrantyPlease note this is a general Limited Warranty for this product. It IS NOT an Emissions Control Warranty. Please see the Emissions Control Warranty in this manual for warranties covering Emission components. The Emissions Control Warranty can be found on page 32.

The WarrantyColeman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer of Coleman Powersports products.

To qualify for this warranty the part:

1. Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer. 2. This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent with the normal and proper intended use for the vehicle. This vehicle is not intended for rental or commercial use.

Who Can Perform Repairs Under this Warranty?Repairs under this warranty should be performed by an authorized Coleman Powersports retailer or comparable servicing dealer.

How to get service under this warrantyTo get warranty service call Coleman Powersports at 888-405-8725 for the location of your local servicing retailer / dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this war-ranty on behalf of Coleman Powersports without the approval of Coleman Powersports. A COPY OF YOUR SALES RECEIPT IS REQUIRED FOR WARRANTY SERVICE.

1

The limited warranty period for this product is 90 days from the date of purchase shown on the original sales receipt.

What is a Defect?The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair or replace any original Coleman Powersports part which is covered by this warranty and is proven to be defective in workmanship or material.

What this Warranty Does Not Cover

This warranty does not cover the following

1. Damage due to lack or improper maintenance as described in this manual. 2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.3. Use of the product which is not consistent with the intended use as described in the operating instructions. 4. Any expendable maintenance item which need replacement or service as part of normal maintenance, unless such items have defects in material or workmanship which cause failure or premature wear.5. Any product which has been altered or modified in a manner not consistent with the original design of the product or in a manner not approved by Coleman Powersports. 6. Tires7. Damage or failures due to abuse, neglect, or misuse of the product.

Limitations of this WarrantyThis warranty does not cover and Coleman Powersports disclaims any responsibility for:1. Loss of time or loss of use of the product. 2. Transportation costs to and from the authorized center. 3. Other loss or damage to other equipment or personal items.

Length of Implied WarrantiesAny implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the dura-tion of this written warranty.

Check you State Laws as some State Laws do not allow limitations as to the duration of an implied warranty. Some States may also not allow limitation or exclusions based on incidental or consequential damages.

2

6. For safety wear a certified DOT and/or Snell certified motorcycle type helmet that fits properly, over the ankle boots, eye protection and gloves

7. A Scooter does not provide impact protection of an automobile, so defensive riding as well as protective apperal is extremely important. Do not let protective apparel give you a false sense of security. 8. Always keep both hands on the handlebars and both feet on the floor. Removing your hands from the handlebars or feet from the floor while riding can be hazardous. If you remove even one hand or foot you can reduce your ability to con-trol the scooter. 9. Before changing lanes, look over your shoulder to make sure the way is clear. Do not rely solely on the the mirrors: you may misjudge a vehicles distance and speed, or you may not see it at all.

SAFETY1. Always read and understand the Owner’s/Operator’s manual and warnings before starting the Scooter for the first time

2. Use caution when providing maintenance on this Scooter. Make sure engine is turned off and all components are cool. Never attempt to make any adjustments while engine is running.

4. Do not modify this Scooter in any way, modifications could make the Scooter unsafe and/or in violation of Federal and State laws.

10. In general your actions should be smooth. Sudden acceleration, sudden braking or turning may cause loss of control, especially when riding in wet conditions or on loose roadway surfaces, when the ability to maneuver will be reduced.

11. When applying brakes, use both front and rear brakes at the same time. Sudden braking may cause the scooter to skid and loose control.

12. When going down a long slope, control vehicle speed by closing down throttle. Use front and rear brakes for auxillary braking.

13. In wet conditions rely more on throttle control and less on front and rear brakes. The throttle should also be used judiciously to avoid skidding the rear wheel from too rapid acceleration or deceleration

14. On rough roads use caution, slow down and be alert to obstacles which may affect balance and control.

15. Passengers should be thorougly familiar with operation of the scooter. A passanger can affect balance and control by improper positioning. It is important that a passenger sits perfectly still while riding and not interfere with any of the operation of the scooter.

3

1. Front fender2. Headlight3. Mirrors4. Seat5. Ignition switch6. Fuel cap under seat7. Cargo rack8. Muffler9. Rear wheel10. Front wheel11 Seat latch lock12. Rear blinker13. Rear brake adjustment14. Transmission fluid cap and drain bolts15. Kick start lever16. Center kick stand17. Oil fill cap18. Side kick stand19. Front brake caliper20. Front disk brake21. Front brake fluid reservoir22. Speedometer23. Blinker switch24. Headlight Hi/Low beam25. Rear brake hand lever26. Left hand grip27. Horn button28. ON/OFF switch29. Ignition button30. Throttle grip31. Front brake lever

DESCRIPTIONS AND PART LOCATIONS

1

23

4

5

6

7

8

9 10

1112

13141516

17181920

212223

24

25

26 27 28

31

29 30

4

DESCRIPTION AND PART FUNCTIONS

Ignition key switch (Fig 1.)Start position (1)In this position engine can start when the ON/OFF switch is in the “ON” position and the ignition button is depressed and the left brake lever is pulled in. .Off Position “OFF” (2) In this position engine is turned off and will not start when the ignition button is depressed.Steering Lock Position (3)In this position the handle bars are locked in place and the engine will not start when key is removed.Key lock (4)In the “SHUT” position, the key will not fit into the key slot. In the “OPEN” position the key will fit into the key slot.

Notice: If the engine idles for a long period of time the engine canoverheat.

ON/OFF switch (Fig 2.)Start position (1) When switch is placed in the “ON” position the engine can start when the Ignition switch is placed in the “ON” position, left brake lever is pulled in and the ignition button is depressed. Off position (2) When switch is placed in the “OFF”position the engine will not start.

Ignition buttonWhen the ignition button (2) is depressed the engine will start if the ignition switch and ON/OFF switch-es are placed in the “ON” positions and the left hand brake lever is pulled in.

Oil fill Plug/Dip Stick

Fig 1

1

2

3

4

Fig 2

1 2

3

key

5

DESCRIPTION AND PART FUNCTIONS

Instrument Panel (fig 4) 1. Speedometer2. Odomoter3. High beam indicator4. L turn signal5. R turn signal6. Fuel gauge

High and Low beam light switch (fig3)Depress button to illuminate high beam (2).Depress button to illuminate low beam (3).

Horn button (fig3)Depress the horn button to sound the horn (4)

Turn Signal switch (fig3)When switch (1) is placed to the position, the left blinker will illumi-nate. When switch is placed to the position, right blinker will illuminate. Depressing the center button switch will turn the blinker off.

Fig 3

1 23

4

123

4 56

Fig 4

6

DESCRIPTION AND PART FUNCTIONS

Seat Lock (fig 5)To unlock seat, locate seat lock key receptical(1) on left side of scooter, insert key and turn key left.

Fuel Tank Cap (fig 6)Fuel tank cap (1) is located under seat. To remove fuel tank cap (1) turn cap counter clockwise. To install fuel tank cap turn cap clock-wise.

Right Throttle Grip (fig 8) The engine speed is regulated by the position of the right throttle grip (1). Throttle is increased by turning the throttle grip toward the opera-tor. Engine speed is decreased by turning the throttle grip away from the operator. Right hand brake lever (fig 8) The front brake is applied when the right hand brake lever (2) is pulled toward the hand grip.

Left hand brake lever (fig 9) The rear brake is applied when the left hand brake lever (1) is pulled toward the hand grip.

Oil Fill Plug (fig 7)To check or add oil, open the oil fill plug/dipstick (1) by turning counter clockwise. To tighten, turn clockwise.

Note: Lifting up seat will give access to fuel tank cap,carburetor and storage.

Fig 51

key

Fig 6

1

Fig 8

Fig 9

1

2

1

1 Fig 7

7

FUEL AND OILFUELNever use leaded gasoline in this product. Leaded fuel could affect the engine’s emissions and damage the engine.Scooter requires clean unleaded regular gasoline with a minimum octane rating of 93 or higher.

Gasoline/ Ethanol blendsA blend of unleaded gasoline with Ethanol, also known as GASOHOL, at or below 10% (E10 ) can be used in your scooter. Ethanol greater than 10% can damage your engine and will void your warranty.

Gasoline/Methanol BlendsA blend of gasoline with Methanol of 5% or less can be used in your Scooter. Do not use gasoline, under any circumstances, containing more than 5% Methanol, doing so will damage your engine and will void the ENGINE OIL

The recommended oil for this scooter is SAE10W-40 motor oil, if this oil is not available, any of the oils on the chart below will work. Note the temperature requirements for each of the oils.

Quantity of oil - .85qt. (.8L).

Overfilling the fuel tank can cause the fuel to expand which can cause overflow due to the heat from the engine or sun. Spilled fuel can catch fire.Never fill the fuel tank above the bottom edge of the filler neck.

! WARNING

Fuel and fuel vapor are highly flammable and toxic. You can be burned or poisoned while refueling.Before refueling make sure to follow the procedures listed:1 Shut off engine, Make sure there are no flames, sparks or heat sources close by.2 Make sure engine has cooled3 Refuel only outdoors in a well ventilated area.4 Do not smoke while refueling.5 Wipe up any spills immedi-ately.6 Avoid breathing any fuel vapors.7 Keep children and pets away.

! WARNING

warranty.

8

Performing maintenance and checks while the engine is running could be hazardous.You could be severely injured by moving parts or hot surfaces.Never perform maintenance or check procedures while the engine is running with the exception of checking the ignition switch or throttle.

! WARNING

Failing to inspect and maintain your Scooter could be hazardous. Not following the pre-ride inspection procedures could result in loosing control of the scooter resulting in an accident or damage to the Scooter.Always perform a Pre-ride inspection before operating.

PRE-RIDE INSPECTION

! WARNING

Inspecting and checking the condition of the Scooter before each ride is important. Following the pre-ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded. Make sure the Scooter is in good operating condition before each ride.

WHAT TO CHECK

CHECK FOR

Steering • Smoothness• No restriction of

movementBrakes • Correct fluid level

• Inspect hoses for leaks

• Inspect brake pads for wear.

Tires • Proper tire pressure• Proper tread depth• Rubber has no

cracksFuel Tank • Enough fuel for the

ride• Fuel cap secure• Hoses have no

signs of cracks or leaks

Throttle grip

• Throttle lever snaps back to idle when released

• Operates freelyEngine Ignition switch

• Switch shuts off engine when

• activated. Engine Oil

• Correct oil level

General Condition

• All nuts and bolts tight

• No rattles from en-gine or frame while running

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1

2

OPERATING THE SCOOTER

HELMET, EYE PROTECTION, PROTECTIVE CLOTHING

Always wear a DOT or Snell certified helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you. Always wear eye protection when operating a scooter such as a face shield or goggles (2). While operating a scooter you can be hit in the eyes by any of the following: dust, branches, rocks, debris from other vehicles, bugs, etc. Good eye protection as well as a helmet and protective operating gear should be mandatory when operating a scooter.

Operating a scooter without a helmet and eye protection can be hazardousOperating a scooter without a helmet increases the chance of severe head injury or death in the event of an accident.Operating a scooter without eye protection such as a face shield or goggles could result in severe injury in the event of an accident.

Always wear a Helmet and eye protection while operating a scooter.

! WARNING

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OPERATING THE SCOOTER

STARTING ENGINETo start the engine

1. Place the ignition key to the “ON” (1) position. (Fig 10)

2.. Set the ON/OFF switch (2) located on the handlebars to the on position( Fig. 11)

3. Pull in the left brake handle lever (3)(Fig 12)

4. Depress the ingnition start button (4) until engine starts. (Fig 11) Note: Do not operate starter more than 5 seconds at a time. Allow starter to rest 3 seconds before attempting to start again.

Starting or running the scooter in an enclosed area such as a garage or shed where there is no ventila-tion is hazardousInhaling exhaust fumes from the scooter can cause severe injury or deathNever start or run the scooter in an inclosed environment where there is no ventilation. Always start and run outdoors.

! WARNING

1

2

34

Fig 10

Fig 11

Fig 12

11

Operating this Scooter at excessive speeds could be hazardous.Riding at excessive speeds increases your chances of losing control of thescooter, which could result in severe injury or death. Always go at a speed that is proper for the terrain, visibility, operating conditions, operator skill, and operator experience. Always know the terrain before riding.

! WARNING

Removing hands from the handlebars and/or feet from the footrest while operating the scooter could be hazardous. Removing both or one hand from the handlebars and/or feet from the foot-rests could result in loss of control of the scooter resulting in severe injury or death.Always ride with both hands on the handle bars and both feet on the footrests while operating the scooter

! WARNING

STARTING OFF

1. Start and warm up the engine according to the instructions in this manual.

2. Place the side/center kick stand in the up position.

2. Apply the throttle gradually to start riding.

Turning the throttle grip to full throttle when starting off could be hazardous. The Scooter could lurch forward causing the front wheels to leave the ground caus-ing loss of control.Always open the throttle gradually when starting off from a stopped position.

! WARNING

Braking while turning could be hazardous.

Braking while turning could cause the scooter to slide out of control which could result in severe injury or death.Before making a turn, slow down and release the brake.

! WARNING

OPERATING THE SCOOTER

12

Operating this Go Kart with Modifications or adding accessories could be hazardous.Modifications to the scooter, including adding accessories, could adversely affect the handling of the scooter causing an accident which could result in severe injury of death.Never Modify this scooter in anyway, including adding accessories, unless the modification is a genuine certified modification or accessory approved by the manufacture. Never modify the scooter with improper installation. Make sure to follow all instructions recommended in the certified modification. Use only genuine parts. For questions, contact your dealer.

After market parts and accessories are available from many manu-factures. Coleman Powersports cannot confirm the quality, safety or suitability of all the accessories available. When purchasing an ac-cessory, use caution, the handling of the scooter could become affected. Some accessories may make the scooter unsafe to operate. If you have a question about a modifica-tion or accessory, contact your dealer or call Coleman Powersports.

Load guidelines including accessories:Never exceed the maximum load capability of the scooter. This includes the weight of the operator and any cargo. This Scooter is rated at 165 lbs. (75kg).The rear cargo rack is rated at 11 lbs. (5kg). Make sure all cargo is secure. Distribute the weight of cargo evenly and low so the center of gravity is not adversely affected. Do not add any accessory or cargo to the handlebars that could impede vision or make the scooter harder to steer. Make sure accessories do not get in the way of any controls of the scooter.Only carry cargo that is not bulky or too heavy. Make sure all cargo is held securely in place, loose cargo can become a hazard.While carrying cargo, go slow. Cargo can adversely affect handling at higher speedsAllow plenty of distance to stop while carrying cargo, The more weight on the scooter, the longer distance it will take to stop.

LOAD GUIDELINES

! WARNING

OPERATING THE SCOOTER

AFTER MARKET PARTS

Never allow anyone to ride on the rear cargo rack.Riding on the rear cargo rack could cause loss of control which could result in severe injury or death.

! WARNING

13

OPERATING THE SCOOTER

The initial 300 miles of operation is most important in the life of your scooter . Proper operation during this break in pe-riod will help assure maximum life of your Scooter engine.

The following guidelines will explain the proper break in procedures.

1. During the first 125 miles of opera-tion, do not exceed 15 mph

2. During the next 180 miles of operation do not exceed 30 mph

Vary the engine speed

Make sure to vary the engine speed dur-ing the break in period, this allows the engine to load and unload which helps the parts to seat properly. It is essential to place some stress on the engine during the break in process, however, too much stress could cause damage to the engine components. Be careful not to load the engine too much.

BREAK IN PERIOD

Allow oil to circulate before operating.

Always allow the scooter engine to warm up before operating. This allows the oil to circulate throughout the engine which lubricates the components.

Observe your initial and most critical maintenance service

The initial service( break in maintenance) is the most important service for your scooter. During the break-in time frame, all of the engine components will have mated together and seated. Maintenance required as part of the initial service includes correction of all adjustments, tightening of all fasteners and replace-ment of dirty oil. Timely performance of this maintenance will help make sure your scooter will have the best service life and performance of the engine.

14

Performing maintenance and inspection while the engine is running could be hazardous.Performing maintenance and inspections while the engine is running could result in getting body parts or clothing caught in moving parts, or could result in touching hot items which could result in severe injury.Shut off engine when perform-ing maintenance and inspec-tion checks, with the exception checking the ignition switch and throttle.

Following the proper maintenance procedures and time table for maintenance listed in this manual is important for the safety of the operator and the life span of the scooter. When operating in harsh conditions, such as water, mud and dust, the maintenance procedures should be performed more often.

! WARNING

Failing to perform the recom-mended maintenance on this scooter could be hazardous.Failing to perform proper main-tenance on this scooter could result in an accident Always perform the recom-mended maintenance for the scooter as listed in this manual.

! WARNING

Failing to perform recommend-ed maintenance on this scooter could damage the scooter en-gine and components.Always perform the recom-mended maintenance on this scooter as listed in this manual.Maintenance will need to be performed more often if ridden in wet, muddy or dusty conditions.

Failing to use compatible parts with the original replacement parts could damage scooter. Using parts that are of low quality could result in scooter breakdowns and reduce the useful life of the scooter. Never use parts that are not compatible with the original parts.

CAUTION

MAINTENANCEFor maintenance, your scooter may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing.

CAUTION

15

MAINTENANCE

** Recommended to be performed by an authorized service center or service center of the owner’s choosing.

Maintenance period

Odometer (Miles) Every Day check before riding

200 600 1200 1800 2400 3000 3600 4200 4800 5400 6000 6600 7200

Crankcase oil

R R R R R R R R R R R R R I

Oil filter C C C C

Air filter Clean filter every 1200 - 1800 miles - Change if necessarySpark plug Inspect plug every 1200 - 1800 miles - Change if necessaryValve gap** A A A A

Fuel filter R

Brakes / Pads

I I I I I I I I I I I I I I

Brake fluid I I I I I I I I I I I I I I

Drive Chain I

Fastners T T T

Maintenance periodic table

I: Inspection, inluding check, clean, lubricate, add oil or fluid, repair or replace if necessary.A: Adjust C: Cleaning R: Replace T: Tighten

16

The air cleaner element needs to be cleaned or replaced periodically (see chart for cleaning/replace-ment intervals). The air filter element will need to be cleaned more often if scooter is ridden in muddy, wet, or dusty conditions. A clean air filter will help the Scooter run at peak performance allowing better gas mileage, more power and will protect the engine from the damaging effects of dirt entering the engine.

Clean air filter more frequently if Scooter is ridden in wet, muddy or dusty conditions.Driving in the above conditions without cleaning frequently can plug up the air filter which can cause poor gas mileage, low power and cause damage to the engine.

CAUTIONAIR FILTER

MAINTENANCE

Air filter removal, inspection and cleaning instructions1. Locate the air filter assembly (Fig 13) 2. Remove the Air filter assembly cover by by removing the 6 screws (1) holding the cover in place3. Remove the foam element (2) (Fig 14) and clean foam element with mild soap and water. Rinse and squeeze out excess water and allow to dry (Fig 15) . Note: If foam element (4) is damaged, replace.

Note: To avoid tearing filter, do not wring out. Just squeeze out excess moisture then allow to dry. 5. Reinstall once air filter is cleaned or replaced with a new one.

Fig 13

Fig 14

Fig 15

1

2

17

SPARK PLUG

This scooter comes equipped with an A7RTC spark plug. (Fig 16)

To inspect the spark plug, remove the plug cap then remove the spark plug from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush. If plug shows excessive carbon, replace the plug.

Use a thickness feeler to inspect the spark plug gap (1). The spark plug gap should be 0.6 - 0.7mm (0.024 - 0.028 in.)

0.6 - 0.7 mm(0.024- 0.028

A7RTC

Re-install the inspected plug or a new plug until finger tight. Finish tightening plug with a wrench. If spark plug is a new plug, tighten approximately 1/2 turn more with the wrench. If plug is an old plug, tighten approximately 1/8 turn more with a wrench.

1

Dirt can damage the engine if it enters the spark plug hole. Make sure the spark plug hole is covered after removing plug.

CAUTION

MAINTENANCE

Fig 16

18

New and used oil can be haz-ardousChildren and pets can be harmed by swallowing new or used oil. Continuous contact with used engine oil has been found to cause skin cancer in laboratory animalsAlways keep new or used oil away from children and pets.

ENGINE OILThe proper amount and grade of engine oil will have a great impact on the life of the engine. Checking the oil daily and changing the oil as listed in the maintenance schedule is the most important maintenance procedure there is for the engine. CHECKING ENGINE OIL (Fig 17)1. Make sure the scooter is on level ground2. Check engine oil level by remov-ing and looking at the oil plug/dipstick (1). Oil should be close to the top of the serrated portion of the dipstick. 3. If engine oil is low, add oil until oil is at the top of the serrated portion of the dipstick. Use the correct grade of oil as listed in this manual. Do not over or under fill engine with oil, this could damage the engine.

1

! WARNING

MAINTENANCE6. Re- install fill cap, Start engine and allow to run for a few minutes, Re-check oil level and fill accordingly.

Full Add

CHANGING THE ENGINE OIL1. Make sure engine is warm before attempting to drain the oil. A warm engine will help the oil drain quicker.2. Remove the oil fill plug (1) (Fig 17)3. Remove the drain bolt (2) (Fig 18)located on the bottom left side of the engine.4. Allow the oil to drain in an appro-priate container. Note: Dispose of oil at an oil reclaim facility. 5. Install the drain plug and fill with the appropriate type of oil as listed in this manual. This Scooter requires .85qt. (.8L) of engine oil.

2

Fig 17

Fig 18

19

CLEANING OIL FILTER SCREEN1. Remove oil drain plug (1) (Fig 19 )located on bottom left side of engine and drain oil in an appropriate container. Once oil is drained, re-install drain plug (1)Note: Always dispose of used oil at an oil reclaim facility.

2. Locate and remove Oil filter screen plug (2) (Fig 20) located on bottom of engine.

3. Remove screen (3) (Fig 21) from oil filter plug assembly.

4. Clean screen (3) as well as the inside of the Screen plug (2) with soap and water. Allow to dry completely.

5. Re install oil filter screen and re-fill engine with the proper amount and grade of engine oil. TRANSMISSION OIL

Checking the level of transmission oil can only be done by draining and replacing with the correct oil type and quantity.

1. Locate and remove transmission oil fill plug (4) (Fig 22) located on bottom side rear portion of engine assembly.

2. Locate and remove transmission oil drain plug (5) (Fig 22) located on bottom back portion of engine assembly.

3. Drain transmission oil in an appropriate container then re-install drain plug (5)Note: Dispose of used oil at a oil reclaim facility.

4. Fill until oil starts coming out of fill hole (approx. 3.5 oz..) with fresh clean 85W/140-GL-4 gear oil. Re-install fill plug (4)

Scooter is shipped from the factory with the correct transmission oil type and quan-tity. Refer to maintenance schedule for oil change intervals.

1

23

4

5

Fig 19

Fig 20

Fig 21

Fig 22

20

IDLE SPEED ADJUSTMENTTo adjust the idle speed: (Fig 23)1. Locate the idle adjustment screw (1) located on the carburetor. 2. Allow the engine to warm up approximately 5 minutes3. With the engine running, turn the idle adjustment screw in or out at small increments until the correct idle is achieved. Turning idle screw in will increase idle, trurning screw out will decrease idle. Idle should be set at 2000 +/- 100 rpm Note: A service center can perform this adjustment . A diagnostic tachometer is required for this adjustment.

MAINTENANCE

Throttle Free Play

1

Once correct idle is achieved, adjust throttle linkage nut (1) (Fig 24) so there is correct free play when the throttle grip is applied (2) (Fig 25)

Free play should be .08 - 0.16 in (4 - 7 mm ) (Fig 25)

Fig 23

Fig 24

(4 - 7 mm) .08 - 0.16 in

Fig 25

1 2

Free play

21

REAR BRAKE

Failing to inspect brakes before each use could be hazardousInspect brakes before each use according to the Pre ride check list, make sure to follow the maintenance schedule and procedures.

! WARNING

The rear brake is manually operated by the left hand brake lever (1) (Fig 26) on the handlebars. To adjust brakes adjust brake nut (2) (Fig 27). Turning nut clockwise will increase braking, counterclock-wise will decrease braking. Rear brake should be adjusted so there is 0.39 - 75 inches (10-20mm) free-play on brake lever.

FRONT BRAKE BRAKE FLUID INSPECTION -

Check the brake fluid level (1) (Fig 28) for front brake. If fluid level is below the lower mark, inspect the brake hoses (3) for leaks or cracks. If there are no leaks, inspect the brake pads for excessive wear. If brake pads are worn, take to a ser-vice center for replacement. To add brake fluid, remove the lid (2).(Fig 28) Filll with fluid to full line. Use only DOT3 or DOT4 brake fluid

MAINTENANCE

BRAKE MAINTENANCE

Fig 26

2

Fig 27

10.39 - 75 inches(10-20mm) Free Play

Fig 28

12

22

BATTERY INSTALLATION AND MAINTENANCE

23

Battery

Note: Never attempt to open caps. This is a sealed battery with no maintenance.

This battery is a Gel cell sealed type battery, there is no adding electrolyte to the battery.

CHARGING THE BATTERYNote: Do not turn the charger on before attaching the charger clips to the battery terminals.

The standard charging rate is 0.7A x 5 -10 hours. Maximum charging rate is 3A x 1hour

1. Attach the Charger to the battery terminals. Red clip to the POS + side of the battery. Black clip to the NEG - side of the battery.

2. Plug in the charger and turn on making sure it is set at the correct settings.

3. Once battery is charged, unplug the charger before disconnecting the POS + and NEG- clips

Installing the battery

1. Install battery (1) Under mat and bat-tery department cover on the floor of the scooter. 2. Attach the red wires (2 wires) to the POS + side of the battery. Attach the black wire to the NEG - side of the battery. Make sure the connections are tight.

3. Install battery cover with the screws provided.

CAUTIONReversing the battery lead wires can dam-age the charging system and the battery.

The red lead (clip) must go to the POS (+) side of the battery. The black lead (clip) must go to the NEG (-) side of the battery.

If not performed the correct way, charging the battery could be hazardous. While charging battery, keep away from sparks and open flames. The battery gives off explosive gasses. Always connect the charger to the battery before turning the charger on, this will prevent sparks when attaching the terminal clips to the battery. Always unplug the charger before disconnecting the battery from the charger, this will prevent sparks when removing the terminal clips from the battery.

! WARNING

Red Black

24

TIRESInspect tires before each ride, this should include the following:1. Inspect for cracks or leaks2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the tire. (Fig 30)3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and traction. Always check the tire pressure before each ride.

Tire size:Front tires: 3.50 - 10Rear Tires: 3.50 - 10

!Operating this scooter with improper tire sizes or pressure could be hazardousOperating this scooter with improper tire sizes or pressure could result in loss of control of the scooter which could result in an accident.Never operate this scooter with improper tire sizes or pressure.

WARNING

!Operating this scooter with worn tires could be hazardous.Operating this scooter with worn tires will reduce traction which could result in an accident.Never operate this scooter with tires that have a tread depth of less than 4mm (0.16 in.).

WARNING

Minimum tread4mm (.16 in.)

Tire pressureFront tires: 36 psi (248 kpa)Rear tires: 36 psi (248 kpa)

Replacing TiresAlways replace tires with type and size listed in this manual. Always use the correct tools when replacing tires. The bead and sometimes the rim can be damaged by using the wrong type of tools. It is usually best to have tires replaced by an authorized service center. Service centers have the correct equipment and expertise to change tires without causing damage.

MAINTENANCE

Fig 30

25

STORAGEMAINTENANCE

If the scooter is left unused for an extended period of time proper storage maintenance is required. 1. Wash scooter thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering the engine and/or components. 2. Remove battery and store in a room termperature dry place, keep away from extreme heat or cold. Charge battery once a month3. Drain carburetor by removing screw from drain hose (1) (Fig 31)Allow all fuel to drain from the carburetor. Once fuel is drained, re-tighten drain screw. Note: Make sure to drain fuel in a proper storage container. 4. Fill fuel tank to full with gasoline mixed with fuel stabilizer as recommended by the fuel stabilizer manufacture. Note: Fuel stabilizer can be purchased at most motorcycle shops and auto parts stores.

5. Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole. Re-install spark plug. 6. Place the starter switch to the off position and kick the kick start lever a few times. This is to coat the inside cylinder head with oil.7. Fill tires with correct air pressure. 8. If possible, store scooter in a shed or garage with a cover to protect from dust, dirt and humidity. If the scooter must be stored outdoors, cover completely with a good waterproof cover.

Returning to service1. Wash scooter thoroughly.Note: Keep water away from air intake and muffler outlet while washing to avoid water from enter-ing the engine and/or components. 2. Drain engine oil and replace with fresh clean oil as listed in this manual. 3. Review this owner’s manual and follow the pre-ride inspection procedures.4. Start engine by following the starting procedures in this manual.

Fig 31

1

26

WASHING THE SCOOTER1. Wash mud and dirt off scooter with low water pressure from a hose. 2. Wash scooter using a mild de-tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the finish.

Note: Be careful not to allow water to enter the muffler outlet, air filter intake, brake cables or switches.

TRANSPORTING 1. Open the fuel drain screw (1) (Fig32). Allow all fuel to drain from the carburetor. Once fuel is drained, re-tighten drain screw. Note: Make sure to drain fuel in a proper storage container.

3. Transport the scooter in the upright position) tied down securely.

MAINTENANCE

Fig 32

1

27

TROUBLESHOOTING

Trouble Possible cause SolutionEngine will not start.

• Air filter dirty • Low fuel• Stale (old) or contaminated

fuel.

• Fuel valve is defective • Clogged fuel filter• Loose spark plug• Spark plug fouled or • defective.• Spark plug gap is incorrect• Spark plug cap is not attached• Trying to start engine while

applying throttle

• Low compression

• Problem with the electrical system

• Clean or replace air filter

• Fill with fresh fuel• Have a service center

flush and fill with fresh fuel.

• Replace fuel valve• Replace fuel filter• Tighten spark plug• Clean or replace plug

• Gap the plug• Attach spark plug cap

• Do not apply throttle while starting engine

• Take to a service cen-ter for repair

• Take to a service cen-ter for diagnostics and repair

Engine stalls or runs erratically

• Air filter dirty

• Low fuel• Stale or contaminated fuel

• Spark plug is fouled or defective

• Spark plug gap is incorrect• Spark plug cap is loose

• Carburetor is clogged or has water in it

• Idle is not adjusted properly

• Problem with the electrical system

• Low compression

• Clean or replace air filter

• Fill with fresh fuel• Have a service center

flush and fill with fresh fuel.

• Clean or replace plug

• Gap the plug• Secure the spark plug

cap• Take to a service

center • Take to a service

center• Take to a service cen-

ter for diagnostics and repair

• Take to a service cen-ter for repair

28

EngineModel 1P39QMBDisplacement 49.3ccMax HP: 2.0kw /6500rpmMax Torque 1.9lb ft (2.6Nm) @ 6000rpmBore x Stroke 1.54 x 1.6 inches (39mm x 41.3mm)Starting Electric and KickSpark Plug Type A7RTCCooling Air cooledEngine Oil Capacity .85qt. (.8L)Engine Oil Type SAE10W-40Gear Oil Capacity 3.5 oz (.10L)Gear Oil Type 85W/140-GL-4Ignition Type CDINumber of Cylinder SingleCombustion Cycle 4-strokeTop Speed 31mph (50km/h)Battery 12V7AH

TransmissionType Automatic Clutch Centrifugal Gear Ratio Automatic

SuspensionFront Type Front fork suspentionRear Type Mono Shock

BrakingRear Brake Manual DrumFront Brake Hydraulic Disc

TiresFront Tire Size 3.5-10Rear Tire Size 3.5-10Tire pressure 36psi (248 kpa) Dimensions and WeightsLength 68.11in. (1730mm)Height 47.24in. (1200mm)Width 43.7in. (1110mm)Wheelbase 49.61in. (1260mm)Gd. Clearance 4in. (100mm)Vehicle Wt. 165 lbs (75kg)Weight Cap. 165 lbs. (75kg)Rack Cap. 11 lbs. (5kg)

FuelFuel type Unleaded 93 octane or higher recommend-ed

SPECIFICATIONS

29

The Vehicle identification and engine number is needed when calling for parts, service center help or when registering your Go Kart. Locate the numbers and list below for your reference.

The 17 digit Vehicle Identification Number (VIN) is stamped on the metal frame under the center frame cover. To access, remove rectangle cover

Vehicle Identification Number:

VIN #

VEHICLE IDENTIFICATION NUMBER LOCATION

Engine Number:

The engine serial number is- stamped on the right side bottom portion of the scooter engine.

Engine number

30

Part Nomenclature Part NumberCatalytic Converter OX3512-5321-40Charcol Canister N/ASecondary Air injection YCarburetor PD18JMuffler ZOUTSCDI ZONKOSpark plug A7RTCFuel Tank XZFuel Tank Cap Cover XZAir Cleaner HBFuel line 15 grams/m2/dav EPAJ30

EMISSION CONTROLS

31

EMISSION CONTROL SYSTEM WARRANTY

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the ultimate purchaser, continues for 60 months after that date, or (Class I, 12,000 km; Class II, 18,000 km; Class III, 30,000 km) which ever comes first, provided there has been no abuse, neglect improper maintenance of your vehicle. Where a warrant-able condition exists, the Manufacturer will repair your vehicle at no cost to you, including diagnosis, parts and labor. If an emission-related part on your vehicle is defective, the part will be repaired or replaced by the Manufacturer. This is your emission control defects warranty.

OWNER’S WARRANTY RESPONSIBILITIES

As the vehicle owner, you are responsible for the performance of the required maintenance. You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle. You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts. You are responsible for presenting your vehicle to a dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. As the vehicle owner, you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.

WARRANTY COVERAGE

The Manufacturer warrants that each new 2008 and later vehicle:• is designed, built, and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Envi-ronmental Protection Agency, and the California Air Resources Board; and• is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above.

32

Your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emissions as originally equipped. Also included may be hoses, connectors and other emission-related assemblies. The owner is responsible for proper maintenance. Replacing or repairing other components (including parts, labor, and other costs) not covered by this emission control system warranty or the standard warranty is also the responsibility of the owner.

The Manufacturer will not cover repairs performed outside of a dealer or repair facility, except in an emergency situation. The use of replacement parts not equivalent to the original parts may impair the effectiveness of your vehicle’s emission control system. If such a replacement part is used and a dealer determines it is de-fective or causes a failure of a warranted part, your claim for repair to bring your vehicle into compliance with applicable standards may be denied.

If an emergency situation exists when a warranted part or a dealer is not reasonably available to the owner, repairs may be performed at any available service establishment, or by the owner, using any replacement part. The Manufacturer shall reimburse the owner for the expenses, including diagnostic charges, not to exceed the Man-ufacturer’s suggested retail price for all warranted parts replaced and labor charges based on the Manufacturer’s recommend time al-lowance for the warranty repair and the geographically appropriate hourly labor rate. The owner may reasonably be required to keep receipts and failed parts in order to receive compensation.

This Emission Control System Warranty is in addition to the standard Limited Warranty. EXCLUSIONS AND LIMITATIONS This warranty does not cover the following:• Failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse, the use of leaded gasoline.• Replacement of expendable maintenance items unless they are originalequipment defective in material or workmanship under normal use, and the first required replacement interval for the item has not been reached. Expendable maintenance items include but not limited to spark plugs, filters, coolant, lubricants, gaskets, hoses, and belts.

33

• Replacements of parts and other services and adjustments for required maintenance.• Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily deter-mined.• Repairs or replacements as a result of: o Accidento Misuseo Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance

• Physical damages, corrosions, or defects caused by fire, explo-sions or similar causes beyond the control of the Manufacturer.• Failures not caused by a defect in material or workmanship.

Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warran-ties.

LIMITED LIABILITY

The liability of the Manufacturer under this Emission Control Sys-tem Warranty is limited solely to the remedying of defects in materi-al workmanship by a dealer at its place of business during custom-ary business hours. This warranty does not cover in convenience or loss of use of the vehicle or transportation of the vehicle to/from the dealer. The Manufacturer is not liable to any person for incidental, consequential or special damages of any description, whether aris-ing out of express or implied warranty or any other contract, negli-gence or other tort or otherwise.

No express emission control system warranty is given by the Manufacturer except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchant ability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty. The foregoing statements of warranty are exclusive and in lieu of all other remedies. All express warranties not stated in this warranty are disclaimed. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply if it is inconsistent with the controlling state law.

No dealer is authorized to modify this Emission Control System Warranty. If you have any questions regarding your warranty rights and responsibilities, you should contact JILI SCOOTER IMPORT

34

&EXPORT LLC at 1-855-859-3772 or the California Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731 (for California registered vehicles only).

35

NOTES

36

POWERSPORTS

PHONE: Toll Free 888-405-8725

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1775 E. University DR.Tempe, AZ. 85281