powerpoint 簡報 · pdf file• facility management control systems ... •complete...

Kasemson

2017 IABG

Automation for a Changing World

Delta Confidential 3

Manpower

• Labor cost relatively

low

• Quality issue

• Limitation of capacity

Evolution of Production

Lack of

labor &

Quality

Less

flexibility

Profession Machine

• Large quantity for one type

• High capacity

• Less flexibility

• Variety of product type

• Multi-type production

• High configuration

Automation

Production Line

Delta Confidential

Why Energy Saving

1-Blower &

Water Pumps

2-HVAC

7-Power

Distribution

3-Air

Compressor

4-Injection

Molding

Machine

5-Elevator

6-Lighting

2

3 4

5

6

7

1

Solutions and Opportunity for Factory

• Electricity costs of

1.2 MTHB/year (at 3.5THB/kWh)

• Install Drive system

Can save 45% of the

industrial consumption of

electricity!

Actual state motor for cooing fan

1.Use converters

-35%

2.Optimize system

-13%

Delta Confidential

Delta IA Product Portfolio Control

Programmable

Logic

Controllers

Robot

Field Device

Drive Power Regeneration

Motion

Industrial

Network

Solutions

Programmable

Automation

Controllers

Human

Machine

Interfaces

Industrial

Fieldbus

Solutions

Robot Controller

with Servo Drive

Integrated

SCARA Robot

Industrial PCs IIoT Industrial

Cloud Routers

Power Regenerative

Unit

Articulated Robot Machine

Vision

Systems

Power

Meters

Smart

Sensors

Rotary

Optical

Encoders

AC Motor Drives (Inverters)

Active Front End Pressure

Sensors

Temperature

Controllers

Industrial

Power Supplies

Gas Flow

Switch

CNC

Controllers

Servo Systems (AC Servo Motors & Drives)

Linear Stage

Direct Drives

Motion Control

Cards

Planetary

Gearboxes

Info

SCADA / IEMS

Cloud

Delta Confidential

CNC Solutions

Industrial Robots

Elevator Drive and

Energy-Regenerating

Systems

Smart Machine

• Elevators / Cranes

• Rubber and Plastic Machinery

• Electronic Equipment

• CNC Machine Tools

• Packaging Machinery

• Industrial Robot Solutions

• Robot Work Stations

• IoT+ & Cloud Solutions

Smart Manufacturing

• Production Line Integration

• Production Visualization

• Overall Equipment Effectiveness (OEE)

• Manufacturing Execution System (MES)

Smart Green Factory • Energy Saving Solutions

• Facility Management Control Systems (FMCS)

• Water Treatment

• Drive System

• Revamping

Hybrid Energy

Saving Systems

Systems Solutions

Robot Solutions

Systems & Solutions

Delta Confidential

Smart Machine


• Rubber and Plastic

Machinery




• Industrial Robots



Smart Manufacturing



• Overall Equipment Effectiveness

(OEE)

• Manufacturing Execution

System (MES)

• Energy Saving Solutions

• Facility Management Control

Systems (FMCS)

• Water Treatment

• Drive System

• Revamping

Smart Green Factory

Industrial Automation Solutions

Delta Confidential


Smart Machine



Machinery







Smart Manufacturing




(OEE)


System (MES)



Systems (FMCS)

• Water Treatment

• Drive System

• Revamping

Smart Green Factory

Delta Confidential

Smart Machine CNC Solution

Features

•Built-in 32-bit high processing dual-core CPU for multi-functional

control and efficiency

•Built-in fine interpolation, friction compensation, and full-closed

loop control functions to optimize machining operation

•High speed, high precision PM spindle motor

•Integrated with IoT+ and cloud for data acquisition

Benefits

•Integrated control and drive system enhances precision and

shorten processing time

•High-speed, high precision and superior surface finishing

•A complete and flexible solution to solve integration problems

•Remote monitoring of CNC machine tools with IoT+ and cloud

Servo Drives

ASDA-A2

Spindle Motor

ECMS

Servo Motor

for CNC

ECMC

Industrial Power Supplies

DVP/DRP Spindle Motor

Drive

ASDA-S

3-Axis Synchronous

Servo System

ASDA-M

CNC Controller

NC300A

Delta DIAView

SCADA System

Ethernet

Ethernet DIACloud

Platform

https://www.youtube.com/edit?video_id=sPvHK3n7YmM&video_referrer=watch

Delta Confidential

Regular Hydraulic

System

Delta Hybrid Energy

Saving System

Human Machine Interface

DOP-B

Temperature

Controller

DT

Programmable

Logic

Controller

DVP

Hybrid Energy

Saving System

HES

Energy Consumption Analysis

Delta HES Solution

Heating

System 10%

Cooling

System 5%

5%

Control

System

45%

Delta Hybrid

Energy Saving

System

35% Regular Hydraulic System

80%

Cooling System 5% Heating

System 10%

Control

System

Smart Machine Injection Molding Machine Solution

Features

•Dual close-loop control on speed and pressure

•Built-in PQ control function for precise flow and oil pressure control

•Meets the pressure requirements in high-speed operation and reduces

power consumption in low-speed operation

Benefits

•Lower oil temperature , extend oil usage and hydraulic parts life,

reduce maintenance frequency

•Fast response servo system; replace ratio valve and solve the

oil/energy wasting problem of using a high-pressure throttle

•Up to 40% ~ 75% of energy saving compared to traditional

injection molding machines

•IoT+ enhances dual close-loop control, real-time data feedback,

precision and stability

Delta Confidential

14

Smart Machine Punching Machine

Delta Confidential

Smart Machine Packaging Machine Solution

Features

•Fast and precise motion control

•Supports CANopen communication and saves wiring

•Integrates machine vision systems for default rate reduction

Benefits

•High speed packaging increases production efficiency

•Automatic packaging equipment enhances productivity and

reduces waste of packaging materials

•Efficiently reduce defect rate, saves time and cost for

inspection to achieve better product quality

•Real-time monitoring and remote data acquisition during

production via simple wiring configuration

AC Servo Motor Machine Vision

System

HMI

PLC

Temperature Controller AC Servo Drive

Delta Confidential

• Advanced AC Servo

Drives ASDA-A2

• Human Machine

Interfaces

• AC Servo Motors

Single-Axis Robots

Ap

plic

atio

ns

D

elta

Ro

bo

t So

lutio

ns

Smart Machine Robot Arm Solutions

3-Axis Robots

• 3-Axis Synchronous

Servo System ASDA-M

• Controllers with

Human Machine

Interfaces (HMC)

• AC Servo Motors

4-Axis Robots

• Robot Controller with

Servo Drive Integrated

ASDA-MS

• Teaching Pendant

• AC Servo Motors

6-Axis Robots

• Programmable

Automation Controller

(PAC)

• EtherCAT Interface

Servo Drives

ASDA A2-E

• AC Servo Motors

Delta Confidential

Smart Machine



Machinery







Smart Manufacturing




(OEE)


System (MES)



Systems (FMCS)

• Water Treatment

• Drive System

• Revamping

Smart Green Factory


Delta Confidential

Smart Manufacturing Robot Work Stations

Screw Driving PCB Soldering

Customer Issues / Needs

•Labor shortages, increasing labor and production costs

•Inefficiency, quality issues, and limitation of capacity of manual operation

•Less flexibility, difficulties and high costs on changing production lines for

multi-type production

•Short commodity cycles, small-volume and large-variety orders comes the

needs of diverse manufacturing models

Benefits

•Construct automated robot work stations to solve the problems of labor

shortage and increasing cost

•Eliminates human errors and quality issues to ensure consistent product

quality and enhanced yield rate

•Flexible manufacturing and high configurable production processes for

multiple types of production

Teaching Pendant

Inspecting

SCARA Movement

Inspecting

Delta Confidential

Jiangsu

Delta Wujiang Plant 3

PC Boards Assembly

Delta

Delta Taoyuan Plant 1

Motor Rotor Production Line

Factory Automation Robot Stations

Success Stories

Jiangsu Delta Wujiang Plant 3

Product Appearance

Detection

Delta Confidential

Smart Manufacturing Production Line Integration


•Requires integrated PLC control to incorporate Robots,

AGVs and different production lines to automate production

processes

•Complete manual operation with huge manpower needed,

demand for increasing production capacity and quality

•High employee turnover increases training costs and affects

production efficiency and quality consistency

Benefits

•Using Delta’s AH500 Series PLCs to automate production

processes and facilitate integration between equipment

•Boost operational efficiency and reduce processing

downtime for improved productivity and product quality

•Saves up to 90% manpower

Assembly /

Disassembly

Equipment

Tray System

Materials Loading

and Unloading

Conveyor

Belt

CNC

Machining

Centers

Robot

Work

Station

Tray System

Materials Loading

and Unloading

Conveyor

Belt

CNC

Machines

Robot

Work

Station

Tray System

Materials Loading

and Unloading

Conveyor

Belt

CNC

Machines

Robot

Work

Station

AGV

(5 Units)

DIAView

SCADA System

x26

PLC

HMI Managed Industrial

Ethernet Switch

INFO

….x6

CNC Controller Robot AC Motor Drive AC Servo Drive & Motor AGV

CONTROL

DEVICE

Industrial Ethernet

Solution

Unprocessed

Products

Processed

Products

*AGV: Automated Guided Vehicle

Ethernet

Delta Confidential

Smart Manufacturing Production Visualization

DIAEnergie

IEMS DIAView

SCADA System

Production Info

Dashboard

Plugin Program

Manufacturing Process

FLUX

Spraying

Wave

Soldering

Semi-finished

Product Testing

Damp Proof

Coating

Damp Proof

Membrane Furnace

Industrial Ethernet

Switches

MODBUS

HMI

PLC

Ethernet

MODBUS

HMI

PLC


•Unable to trace production status, eliminate machine abnormality and

reduce machine down time in real-time

•Unable to monitor real-time operation and enhance equipment

efficiency

•Unable to trace production history and parameters

•Unable to acquire production status in closed system

•Unable to collect power usage data for effective energy performance

Benefits

•Production visualization with real-time data collection, monitoring and

analysis

•Transparent manufacturing information, immediate response and

actions to enhance production quality and yield rate

•Intelligent production control and scheduling to increase overall

efficiency and reduce operation and maintenance cost

•Complete production history to analyze abnormal events and ensure

quality control for management

Delta Confidential

Smart Machine



Machinery







Smart Manufacturing




(OEE)


System (MES)



Systems (FMCS)

• Water Treatment

• Drive System

• Revamping

Smart Green Factory


Delta Confidential

Smart Green Factory Energy Saving Solutions


•Global trend: energy-saving and low carbon emission

•Reduces energy consumption to save operation cost

•Reduces production cost to enhance competitiveness

•Optimize energy efficiency to build company image

Benefits •Comprehensive industrial automation product mix to rapidly

construct an energy management system for factory, optimize

system operation and improve equipment efficiency

•Monitor operation and power consumption data to optimize

power consumption efficiency

•Using Delta IEMS system to develop energy saving and

management strategy for equipment, system and operation

•Complies with ISO50001 and builds complete power efficiency

system for constant energy efficiency improvement Air

Compressor

System

DIAEnergie

IEMS

DIAView

SCADA

System

AC Motor

Drive

Power

Meter

Active

Front End

Unit

Integrated

Elevator

Drive

Reactor Permanent

Magnetic

Synchronous

Motor

PLC PLC PLC

HVAC System

Power

Quality

Solution

Elevator Energy

Saving Solution Lighting

Solution

Critical

Energy

Consuming

Equipment

Energy-Saving

Management

Energy-Saving System

(Smart Group Control)

Energy-Saving

Machines &

Equipment

Power

Regenerative

Unit

Delta Confidential

Smart Green Factory Facility Management Control Systems (FMCS)


•Time and labor resources consuming for managing

facilities on different sites

•Lack of instant problem warning and reactions

•History data collection and analysis for continuous

manufacturing process improvement

•Avoids human negligence from data collections by

manpower

Benefits

•Centralized control to save manpower , time and cost

•Distributed management for different subsystem s to

increases system expansion flexibility

•Flexible group monitoring and controlling functions to

enhance system redundancy capability

•Automated control and warning system to ensure stable

operation and reduce human resources required

Fiber Ring

Ethernet

Air Compressor

System

Bulk Gas

Special Gas

Chemicals Supply

HVAC Ventila tion

System

Lighting System

Power System

Water Supply

System

Production Line

Water Treatm

ent

Industrial Ethernet

Switches

Air Compressor

System

Bulk Gas /

Special Gas /

Chemicals Supply

HVAC

Ventilation System

Lighting

Power System

Water Treatment

Water Supply System

Production Line /

Workstation

Industrial Energy

Management

Real-time

Monitoring & Control

EMS

PLC Power

Meter

DIAView DIAView DIAView DIAEnergie Gas HVAC Water

3G

Delta Confidential

• A heat rejection device t

• Extract indoor heat to outdoor

environment through

vaporization for heat exchange.

Components: heat-dissipating fan, automatic control valve, liquid / pressure/ temperature sensors and etc.

Cooling Tower System

• Core unit in HVAC system,

• Remove heat from liquid

through vapor compression

• Provide cool air to the central

HVAC control unit • Components: chiller, automatic control

valve, liquid/ pressure/ temperature sensors and etc.

Chiller System

Deliver cool temperature to indoor

area and take away indoor heat to

the cooling tower through water

circulation.

Components: chiller pump, cool water pump, automatic control valve, liquid /pressure/ temperature sensors and etc.

Chill & Cooling Water System

Deliver cool air from chill

water coil to indoor room and

lowers room temperature.

Components: fan, chill water coil, chill water valve, air volume/ temperature sensors and etc.

Air Handling Unit

HVAC System

33

Delta Confidential

Heat Exchanger

Station #1

Heat Exchanger

Station #2

Heat Exchanger

Station #3

Heat Exchanger

Station #4

Heat Exchanger

Station #5

Heat Exchanger

Station #6

Modbus

Primary-

Secondary

Circulating

Water

Pumps

Pressure

Sensor

Temperature

Sensor

Flow

Sensor Electronic

Control

Valve

Pressure

Sensor

Temperature

Sensor

Flow

Sensor Electronic

Control

Valve

Steam

Pressure

Reducing

Valve

Three-way

Control

Valve

Process Automation Heating Solution

Industrial Ethernet

Managed Switch

Managed Switch

Managed Industrial

Ethernet Switch

(Managed Switch)

Human

Machine

Interface

(HMI)

RS-485 RS-485

HMI

Factory‎ Energy

Management

System SCADA

Server

PLC

Programmable

Logic Controller

(PLC)

MES System

Delta Confidential

Smart Green Factory Revamping

Integrated AC Motor Drive

Control Cabinet

PLC

HMI

Improvement on

loading equipment

(AC Motors, Reducers, Fans) Electric valve,

Sensors

I/O

I/O

MODBUS RTU

MODBUS TCP

Upgrade

Manual Control

Panel

Y-Δ Motor

Starter Panel

EOL AC

Motor Drive

Over Design

Load

Energy-

saving

EOL PLC/ Closed

Communication System

Mechanical

meter

Revamping

I/O

SCADA System

IEMS


•High performance and function upgrades with customized firmware

•Closed system and imported components causing:

High system construction cost

Lack of spare parts

Long delivery time

Low competitiveness

•Equipment and system control for energy savings

•Difficult management due to lack of monitoring & control system and

energy management system

Benefits

•Profitable and customized features to solve customers’ problems

•Upgraded system to enhance product competitiveness

•Minimizes down time and reduces risk

•AC motor drive system saves more energy and electricity cost

Delta Confidential

Energy management Solution

38

Integrated Acquisition of Energy data by Power Meter

Integrated Acquisition

of Energy Data

Visualization

Trends, Energy Data

Benefit

Integration of energy

and automation tasks

in the same controller

Standardized‎“pool‎of‎

hardware”

Proven technology

Save manpower cost

15000 THB/M

Data Compression

Limit Monitoring

Thank You

To learn more about Delta, please visit

http://www.deltaww.com/ia

Kasemson Kreuatorn

Regional Senior Manager

Email: [email protected]

Mobile: 0967826615

This presentation is the property of IABG. It is for sales to

present to customers. Please do not distribute it to non-

Delta users.

http://www.deltaww.com/ia

mailto:[email protected]

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