powerflex lv ac drives and smc - rotec.bg 2018 ppt/powerflex … · 1.0 to 350 hp @ 480 v ......
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Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1
PowerFlex LV AC Drives and SMC
Peter Madarász
Commercial Engineer
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Portfolio Management
Portfolio Positioning Segmentation
Component Drives (PF4M, PF520-Series)
• Scalable platform for wide range of OEM applications
• 0.2 – 22 kW
PowerFlex 753
• General Purpose Automation Drives for integrated and stand alone applications
• 1 – 250 kW
PowerFlex 755
• High performance platform for complex applications and coordinated drive systems
• 1 - 1,500 kW
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PowerFlex® 520-Series AC DrivesPortfolio Overview
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Compact Market Product PositioningThree Product Lines
Performance / Functionality
Va
lue
PowerFlex 523• 30HP• Standard USB connectivity• Comms: Embedded DSI • Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus• Motor Control options: V/Hz, SVC, Economizer SVC• AppView & CustomView Application Configuration• CCW Programming Software
PowerFlex 520 Series: Common Attributes
Innovative Design Simplified Configuration
• Modularity design
• Common Power Module
• Smallest clearance requirement
• Zero-stack
• Extreme ambient temperatures
• Simplified programming
• QuickView HIM
• Seamless integration into Logix
with add-on-profiles for Studio
5000
PowerFlex 525• 30HP• Standard USB connectivity• Comms: Embedded DSI + Single port Ethernet/IP• Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus• Safety: Embedded Safe Torque Off SIL2/PLd• Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM*• Incremental Encoder Option• AppView & CustomView Application Configuration• CCW Programming Software
PowerFlex 527• Integrated Motion• 30HP• Communication: Embedded Dual Port Ethernet/IP• Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and
Integrated Network Safety• Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM*• Incremental Encoder Option• Removable terminal blocks• Programmed via embedded motion instructions
Connected Components Mid-Range Offering
* Future Firmware Release
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COMPACT EASY TO USE INNOVATIVE DESIGN
PowerFlex 520-Series AC DrivesThe Next Generation of Powerful Performance. Flexible Control.
PowerFlex 523 PowerFlex 525
LEARN MORE ABOUT. . .
PowerFlex 527
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PowerFlex 520-Series AC DrivesCommon Attributes
Modular Design
Removable control module helps speed installation
One control module supports entire power range
No size penalty when adding option cards
Ease of Programming
Studio 5000™ Logix Designer: AOPs & ADC
Connected Component Workbench software (PowerFlex 523 and 525 only)
Dedicated application parameter groups (PowerFlex 523 and 525 only)
MainsFree™ programming
Flexible Installation
Requires only 50mm (1.96 in) space for top and bottom
Horizontal mounting
Zero Stacking up to 45oC (113oF)
Din rail mounting for frames A, B and C and high ambient temperature up to 70oC (158oF)
Energy Saving
Reduce energy costs with Economizer control mode
CIP Energy - Energy sensing capability (PowerFlex 527 only)
Global Voltages
100V, 200V, 400V, 600V
Multiple EMC filtering options
Embedded EMC filtering at 1ph 200V & 3ph 400V class
Optional external EMC filtering for longer cable length
Robustness
Allow -15% / +10% input voltage
Conformal Coating to 3C2 specification (Chemical Gases only)
Ideal for standalone and simple-to-standard machine builders and simple system integration
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PowerFlex 750-Series AC DrivesLow Voltage Drives
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PowerFlex 753
Speed and torque control, simple positioning
Premier Integration to Rockwell Automation Architecture
Embedded I/O
General purpose applications
DeviceLogix for standalone applications
Wall mount construction
Power range:
0.75 to 270 kW @ 400V
1.0 to 350 Hp @ 480 V
.5 to 300 Hp @ 600V
5.5 to 250 kW @ 690V
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PowerFlex 755
Speed, torque and advanced position control Embedded EtherNet/IP port Performance applications
Coordinated drive systems applications Positioning applications Torqueprove (lifting)
DeviceLogix to complement system capabilities Use of embedded instructions within Studio 5000 (CIP Motion) Wall mount and floor mount construction Power range
0.75 to 1400 kW @ 400V 1.0 to 2000 Hp @ 480V .5 to 1500 Hp @ 600V 5.5 to 1500 kW @ 690V
9
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PowerFlex 750-Series Control and Option slots
Control Board
Option Slots
PowerFlex 755
Power Ratings: 400/480V AC: 0.75…1400 kW / 1.0…2000 Hp 600/690V AC: .5…1500 Hp / 5.5…1500 kW
5 option slots for communications, safety, feedback, I/O, and auxiliary power supply
3 option slots for frame 1
Standard embedded EtherNet/IP port
PowerFlex 753
Power Ratings: 400/480V: 0.75…270 kW/ 1.0…400 Hp
600/690V: .5…300 Hp / 5.5…250 kW
3 option slots for communications, safety, feedback and additional I/O
Standard embedded I/O
Control Board
Option Slots
Additional Power Supply
10
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PowerFlex 750-Series Safety Option cards
Function Catalog # PF753 PF 755 Safety Category Notes
Safe Torque Off 20-750-S Cat.3 and PL e /EN ISO 13849-1
SIL CL3 / IEC 61508 & EN 62061
Safe Speed Monitor 20-750-S1 Cat. 4 and PL e / EN ISO 13849-1
SIL CL3 / IEC 61508 & EN 62061
1. Safe Speed Monitor option card does not require use of an external safety relay
2. Application of Safe Speed Monitor requires one of the Encoder Feedback cards
below:
Dual Incremental Encoder: 20-750-DENC-1
Universal Feedback card : 20-750-UFB-1
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Function Catalog # PF753 PF 755 Safety Category Notes
Safe Torque Off 20-750-S3 X Cat.3 and PL e /EN ISO 13849-1
SIL CL3 / IEC 61508 & EN 62061
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Designed for the PowerFlex 755 and 755T AC drives
Safely removes power from the gate firing circuits of the drive’s output power devices (IGBT)
Provides networked Safe Torque Off over EtherNet/IP
TÜV Rheinland Approved for networked and hardwired STO
PLe, CAT 3 per ISO 62061
SIL3 per IEC EN 61800-5-2
Stop Category 0 per EN 61800-5-2
Networked Safe Torque Off Product Overview
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20-750-S3 Networked Safe Torque Off
Description Networked and hardwired Safe Torque Off (Stop Category 0 – coast to stop)(Stop Category 1 – ramp to stop can be achieved with additional programming)
SIL Rating SIL3/PLe Category 3
EtherNet port on card No – communication across backplane with embedded Ethernet port on drive
(Safety & Control via single IP Address)
DLR Capability Yes – when used with the PowerFlex 750-Series 20-750-ENETR Dual Port EtherNet/IP
option module in Tap mode
Mode Standard I/O mode only at initial release (Integrated Motion support follows in future)
Ports This card will function in ports 4 – 6 of the PowerFlex 755 and 755T drive
Networked Safe Torque Off Product Characteristics and FAQ
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20-750-S3 Networked Safe Torque Off
Drive Compatibility PowerFlex 755, 755TL, 755TR, 755TM Drives (i.e. not compatible with PF753)
Firmware Compatibility • PF750 firmware version 13
• PF755T firmware version 1
AOP Compatibility • PF755 AOP version 4.09
• PF755T AOP version 1
Studio 5000 Compatibility Studio 5000 version V30
Controller Compatibility GuardLogix L3S and L7S controllers
Reaction time 10ms
Certifications UL, cUL, RCM, CE, EAC, KCC, TUV-FS
Networked Safe Torque Off Product Characteristics and FAQ
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20-750-S3 PowerFlex 527 Kinetix 5500
Common configuration, programming and safety related tags
Networked Safe Torque Off Elements of Commonality Across Rockwell Portfolio
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PowerFlex 750-Series AC Drives Inputs and Outputs
PowerFlex 753 PowerFlex 755
Embedded I/O 3 Digital Inputs • 1 - selectable 24VDC or 115VAC
• 2 - 24VDC only
• Selectable sinking or sourcing
1 Digital Input standard
1 Relay Output• Contact rated at 2 Amps Max
1 Transistor Output• 24V DC 250mA Max Load
1 Analog Input• Isolated, bipolar, differential, ±10V,
• 4-20 mA, 11 bit & sign, 88k ohm input impedance
1 Analog Output• Bipolar, ±10V, 11 bit & sign, 2 k ohm min load
• 4-20 mA, 11 bit & sign, 400 ohm max load
1 PTC Input
Option cards Multiple I/O options to support multiple voltages • 24V DC
• 115V AC
• Control I/O features include
• Analog loss detection
• Timed outputs
• PTC input
Multiple I/O options to support multiple voltages • 24V DC
• 115V AC
• Control I/O features include
• Analog loss detection
• Timed outputs
• PTC input
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PowerFlex 750 –Encoder Feedback options
Description Cat. No. PF 753 PF 755 Notes
Single Incremental Encoder 20-750-ENC-1
Dual Incremental Encoder 20-750-DENC-1 1
Universal Feedback 20-750-UFB-1 X 1,2,3
Notes:
1. Using the Safe Speed Monitor card requires Dual Incremental Encoder or Universal Feedback option
2. Homing and registration functions not supported when using Embedded Motion Control Instructions in Logix
controllers (CIP Motion) – Must use Universal Feedback card
3. Rotary Incremental, Linear, high resolution, Sine Cos (SC), Full Digital (FD), Heidenhain EnDat (2.1 and 2.2),
Stegmann Hiperface, SSI, BiSS, “Temposonic”, “Stahl”
17
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PowerFlex 755 is native to data structure in Studio 5000 Configuration Motion instruction-based programming Commissioning Diagnostics and drive maintenance
Position, velocity, or torque control
Motion instruction programming Positioning, gearing, camming, interpolation
Synchronized drive control Simple and complex profile for
1 drive to 100+ drives Velocity Position with phase control
Safety options SIL 3, Cat 4, PLe Safe Torque Off SIL 3, Cat 4, PLe Safe Speed
PowerFlex 755 with CIP Motion
18
Power range and voltage 0.75…1500 kW / 1…2000 Hp
400/480V, 600/690V
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PowerFlex®
755TProduct Introduction
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IntroductionScalable Solutions
0.75 to 1500 kW
PowerFlex 755
Speed, Torque, Position Control
6-Pulse Drive
PowerFlex 7530.75 to 270 kW
Speed and Torque Control
6-Pulse Drive
PowerFlex 755TL
Low Harmonic
160 to 1400 kW
Speed, Torque, Position Control
PowerFlex 755TM
Common BusDrive System
Speed, Torque, Position Control
PowerFlex 755TR
Regeneration and Low Harmonic
160 to 2000 kW
Speed, Torque, Position Control
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IntroductionPowerFlex 755T Drives
Ideal for applications requiring low harmonics and/or
regeneration up to 2300 kW
Core capabilities aligned with PowerFlex 755 drives
Additional capabilities:
Hardware platform designed for common bus drive systems
Total harmonic distortion levels of less than 5%
Embedded dual-port EtherNet/IP communications
TotalFORCE motor control capability
Expanded preventative maintenance and service features
PowerFlex 755TL, TR, TM
Low Harmonic, Regenerative, Common DC Bus
Speed, Torque, Position Control
160 to 2000 kW
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Topics
PowerFlex® 755T Product Details
PowerFlex® 755T Functions and Features
PowerFlex® 755T Commercial Tools
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PowerFlex® 755T Product DetailsHardware Design
Designed for efficient installation and maintenance
while optimizing floor space required
Modular design with roll in/out units
Power wiring stays connected while unit is rolled out
Access to service areas and simplified removal of parts
Enclosure types IP21 (Type 1) and IP54 (Type 12)
IP00 for selected customers
Common spare parts throughout product range
Reduced spare part inventory
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PowerFlex® 755T Product DetailsProduct Versions
PowerFlex 755TLLow Harmonic Drive
PowerFlex 755TRRegenerative Drive
PowerFlex 755TMDrive System
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PowerFlex® 755T Product DetailsPowerFlex 755TL Low Harmonic Drive
Power range 160..1250 kW / 250..1800 HP
Designed to mitigate harmonics with active front end
technology and internal harmonic filter
Complete solution
Line side converter
Harmonic filter
Inverter
Delivered complete with a non-regenerative AFE converter
Mitigates harmonics to meet IEEE 519
(< 5% total harmonic distortion)
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PowerFlex® 755T Product DetailsPowerFlex 755TL Low Harmonic Drive
Rating and dimensions (Frames 8..10)
LCL filter Converter Inverter
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PowerFlex® 755T Product DetailsPowerFlex 755TR Regenerative Drive
Power range 160..2000 kW / 250..3000 HP
Regeneration and low harmonics with active front end
technology
Complete solution
Regenerative line side converter
Harmonic filter
Inverter
Reuse of dissipated energy for other applications
Elimination of braking resistors and costs associated with
installation, cooling, and maintenance
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PowerFlex® 755T Product DetailsPowerFlex 755TR Regenerative Drive
1. AC Pre-charge regulates the input AC
current from the incoming power source,
greatly reducing stress on the power
components during power up.
2. LCL filter is a 230 mm wide module that
provides low harmonic capability and
minimizes the current distortion into the
utility grid.
3. Line side converter is a 230 mm wide
module. In the PowerFlex 755TL, it
draws energy from the AC line without
harmonic distortion and converts it to DC
power.
4. Motor side inverter is a 230 mm wide
module that controls the voltage and
current of the motor.
5. IP21/IP54 enclosures provide a
choice of packaging options to meet
the environmental requirements of your
application.
6. Control pod contains the control
platform that is responsible for motor
control, system control and
communications. Five option slots
allow you to add I/O, safety and
feedback.
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PowerFlex® 755T Product DetailsPowerFlex 755TR Regenerative Drive
Rating and dimensions (Frames 8..12)
LCL filter Converter Inverter
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PowerFlex® 755T Product DetailsPowerFlex 755TM Drive System
Power range 160..2000 kW / 250..3000 HP
World-class coordinated multi-motor systems
Best-in-class footprint, usability, and motor control
performance
Common DC bus inverters
One common bus inverter per motor
Patented common mode noise reduction
Common DC bus supplies
Input power for entire common bus system
Single point of AC connection and protection
Support of contemporary PowerFlex 750-Series
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PowerFlex® 755T Product DetailsPowerFlex 755TM Drive System
1. AC Pre-charge
2. LCL filter
3. Line side converter
4. Motor side inverter
5. IP21/IP54 enclosures
6. Control pod
7. DC Pre-charge
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PowerFlex® 755T Product DetailsPowerFlex 755TM Drive System
Rating and dimensions (Frames 8..12)
LCL filter Converter Inverter
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PowerFlex® 755T Product DetailsPowerFlex 755TM Drive System
Rating and dimensions (Frames 8..12)
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Topics
PowerFlex® 755T Product Details
PowerFlex® 755T Functions and Features
PowerFlex® 755T Commercial Tools
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PowerFlex® 755T Functions & FeaturesCommon Features
Programming
Dynamic Human Interface Module (HIM)
Connected Components Workbench™
Studio 5000 Logix Designer™
Network communication
Built-in dual port for EtherNet/IP
Options for additional industrial networks
Safety
Network safety (Safe Torque-Off)
Hardwired safety (Safe Torque-Off and Speed Monitoring)
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Topics
PowerFlex® 755T Product Details
PowerFlex® 755T Functions and Features
PowerFlex® 755T Commercial Tools
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PowerFlex® 755T Commercial ToolsSystem Design
MotionAnalyzer Online
Power layout and design
Motor load based selection
Common bus sizing
BoM generation
Integrated Architecture Builder
Network design
Safety Automation Builder
Networked safety design
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PowerFlex® 755T Commercial ToolsProduct Selection
ProposalWorks
Catalog string construction (add-on)
List price generation
Spare parts recommendations
Remote monitoring options
Mechanical drawings
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PowerFlex 755T Drive ProductsProposal Works Overview
The ProposalWorks configurator leverages the same base drive structure as the PowerFlex 750-series drives with additional detail and information.
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Topics
PowerFlex® 755T Product Details
PowerFlex® 755T Functions and Features
PowerFlex® 755T Commercial Tools
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We are now able to reach new customers and applications
Growing portfolio of products with new features, power ranges and capabilities
Broad power, performance and safety features across the portfolio gain access to new customers and applications
Expected New Products
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PowerFlex 750-Series Drives
PowerFlex 750-SeriesV14 FirmwareS3 in CIP Motion
S4 in IO & CIP MotionTop-of-frame ADC support
Emergency override function
PowerFlex750-Series
V13 FirmwareS3 safety Card
Flying StartBumpless Transfer
PowerFlex 750-Series230V Extension
PF753 1 HP – 200 HP
PowerFlex 755TL / TR / TMRelease 2
PF755TL / TR Drive ~10 HP – 400 HPExtension of PF755TM Drives to 6000 HP
PowerFlex 755/PF755TCIP Safety Card (STO)
PF755TL/TR/TMTotalFORCE®
Low HarmonicRegenerativeCommon Bus
Continued Growth of PF750 Portfolio
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PF 753/755 Firmware Version 14Overview
The new firmware releases approximately August 2018
New features include:
Drive support for Integrated Advanced Safety Card
CIP Motion instructions with Networked Safety
Emergency Override capability in drive
Auto Clear Fault functional enhancements
Top of Frame ADC functionality
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PowerFlex 750-Series DrivesCommercial Release 2 Scalable Solutions
PowerFlex 753 PowerFlex 755 PowerFlex 755TR PowerFlex 755TMPowerFlex 755TL
1 to 400 Hp / 0.75 to 270 kW
Regeneration & Low Harmonic
Common BusDrive System
Low Harmonic
Speed & Torque Control
1 to 2000 Hp / 0.75 to 1500 kW
Speed, Torque & Position Control
6-pulse Drive
Speed, Torque & Position Control
Speed, Torque & Position Control
Speed, Torque & Position Control
6-pulse Drive
10 to 1800 Hp / 7.5 to 1400 kW 10 to 6000 Hp / 7.5 to 4000 kW 250 to 6000 Hp / 160 to 4000 kW
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Soft Starter Motor Control
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SMC™ Family Offering
SMC™-3
SMC™ Flex
SMC™-50
Integrated Bypass
Hybrid Power Structure Hybrid Power Structure Solid-State Power StructureHybrid Power Structure
SMC™-50
Solid-State
ScalableModularCompact
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Logix integration and embedded advanced motor
protection.
Advanced protection of assets and production
equipment.
Maximized uptime and Increased productivity.
Readily available extensive diagnostics information.
Preventive and predictive maintenance.
Simplified troubleshooting.
Power and Energy monitoring at motor level.
Soft Starters –Key benefits in an IMC solution
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Component Class – SMC
Dip switch settable with diagnostics
DIN rail mountable through 85 Amps
Compatible with MCS products
Integral motor overload protection
Integral bypass contacts
Full 3-phase control
Suitable for use in inside-the-delta wirings
SMC-3
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Architecture Class SMC
Parameter settable highly featured Devices
Complete range with built-in SCR bypass
Integral electronic overload protectionwith advanced diagnostics
Provision for various communication networks
Pump and brake options available
Suitable for use in inside-the-delta wirings
Configurable inputs and outputs
SMC-FLEX
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Scalable Offering Flexible design satisfying a wide variety of control needs
Internal Bypass – OR – Solid State Power Structure
Expandable I/O, Built-In HIM Cradle and Network options
17 Starting and Stopping Modes Sensorless Linear Acceleration / Deceleration
3 Slow Speed modes
Smart Motor Braking (SMBTM)
Industry Leading Diagnostics and Protection Full Power and Energy management, Real Time Clock
Programmable Faults and Alarms, Event Log
SMC™-50
Hybrid Power Structure
Solid-State Power Structure
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Thermal Capabilities and Ranges (Normal and Heavy Duty Ratings for Solid-State units)
Internal and External Bypass Options
Internal Bypass – OR – Solid-State Power Structures
External Bypass Options
Expandable Number of I/O Points
Digital, Analog and Ground Fault/Current Sense/PTC option modules available
Multiple Programming Methods
HIM, CCW, Studio 5000® w/ Add-on Profile, PCM,
Communications / Network Connectivity
Optional 20-COMM-X Modules (10 supported protocols)
Built in modularity allows for simple user field modifications and repairs
SMC-50 Scalability
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SMC-50 Remarkable Value
“True” 3 Phase Control = Excellent Performance
Internal Bypass or Solid-State power structure: SMC-50 with Internal Bypass for Standard Applications
SMC-50 Solid-State for more Demanding Applications
Scalability: - Normal / Heavy Duty Ratings
- Expanded I/O, Programming Options, Communication Modules
Advanced Starting/Stopping Performance Sensorless Linear Acceleration / Deceleration)
Special Operating Modes Enhanced Slow Speed, Energy Saver, Motor Winding Heater, Phase Rebalance
Simple to Advanced Fault, Power and Energy Monitoring Snapshot, Highly Configurable, Time Stamping, Power Monitor Parameters
Broadest offering of features,
performance and
functionality in a soft starter!
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Starting Torque Controller (STC)
STC for Single-Phase MotorsSTC – for 3-Phase Motors
(One Controlled Phase Version Shown)
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What is the STC?
Designed for low horsepower (and low kW) single-phase and three-phase
squirrel cage induction motors
Intended to relieve the starting torque surge encountered in typical across-
the-line starting
Provides smoother starts and decreased downtime due to shock and
vibration related problems
Simple torque limiter with adjustable initial torque and desired ramp time
The STC requires External Overload and Isolation Contactor
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Solid State Motor Control Portfolio
Price
Performance/Features
156 SSC
154 STC 2 phase
154 STC 1 phase
SMC-3
SMC-50
SMC Flex
SMC-50w/ Bypass