powerflex 755t drive products customer presentation january 2017

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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 1

January 2017

PowerFlex® 755T Drive SolutionsNew Solutions for Low Harmonic, Regenerative & Common Bus Applications

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 2PUBLIC

Adding to today’s PowerFlex 750-Series of drives, the PowerFlex 755T drives expand our portfolio for greater….

connectivity productivity

flexibility


PowerFlex 755T Drive SolutionsIntroducing…

PowerFlex 755TL Drivefor Harmonic Mitigation

PowerFlex 755TR Drivefor Regenerative Solutions

PowerFlex 755TM Drive Systemfor Common Bus Solutions


PowerFlex 755T Drive Solutions

Exclusive features to help optimize system performance and asset utilization

More precise and responsive motor control with TotalFORCE™ control technology

Designed and built to ease installation and maintenance

Cost-effective solutions for regeneration, low harmonics and common bus system configurations

The next step in Powerful Performance. Flexible Control.


PowerFlex 755T Drive SolutionsOptimize system performance & asset utilization with TotalFORCE Technology & Predictive MaintenanceTotalFORCE™ Technology TotalFORCE Technology provides faster response and greater performance than FORCE

Technology along with significant improvement in disturbance rejections, velocity accuracy and torque accuracy

Further benefits are gained with adaptive control, notch filtering and Load Observer

Predictive Maintenance Faster troubleshooting to help maximize uptime with advanced diagnostic capabilities

Monitor and alert operators on status of internal components and connected assets


TotalFORCE™ Technology Next Generation of FORCE™ Technology Advanced power control capabilities

Regeneration, Harmonic Mitigation & Power Factor Increased motor control performance

High Bandwidth & Torque Smoothness/Accuracy Increased tuning technologies

Load Observer & Adaptive Tuning Predictive analytics for maintenance

Actively monitors key components and provides timely notifications



Increase the throughput and efficiency of machines with precise control of velocity, position, or torque High bandwidth motor control

Low tracking error High disturbance rejection

High performance torque accuracy Responsive to torque disturbances Smoothness throughout operating range



Dramatically reduce the need to tune most drives and associated motors Load Observer - Improved performance and time savings

Tune control loops with a high level of accuracy and precision Automatically compensates for unknown mechanics and compliance Applications where inertia varies during operation Save time by eliminating the need for tuning each axis.

Adaptive Tuning - Time savings and ease of use Capable of increased performance by eliminating harmful resonance and vibration Automatically adapts to changing frequency over time Use tracking notch as an indicator to proactively monitor machine performance



Improve productivity with built-in predictive maintenance capabilities to monitor drive and associated motors before an unplanned event occurs Predict remaining life of:

Fan/Blower Bus & LCL Capacitors IGBTs Relay Contacts

Active drive feedback protection: Blown Fuse & Surge Suppression Thermal Manager




Predictive models have been developed to allow for assessment of remaining life and proactive replacement for fans/blowers in the drive.

Fan Life Model

Local Fan Air Temperature

Run Time

Fan SpeedRPM

Assessment

Threshold Levels

Replace

Normal

Warning*

Today

Predictive

755T

TimerFAN/BLOWER

REPLACEMENT

Rolling 30-dayUse Case

Elapsed LifeRemaining Life


Dynamic Human Interface Module (HIM) Full Numeric Keypad Multiple Languages

Connected Components Workbench™ Free software

Studio 5000 Logix Designer® Premier Integration Automatic Device Configuration (ADC) Compatible back to V19

Note: V30 required with network safety option card (20-750-S3)

Simplified programming experience delivered through common tool set

PowerFlex 755T Drive ProductsProgramming


Standard built-in dual EtherNet/IP ports Supports linear, star and ring topologies with support

for DLR Options for additional industrial networks

DeviceNet (20-750-DNET) ControlNet (20-750-CNETC) ProfiNet (20-750-PNET, 20-750-PNET2P) ProfiBus (20-750-PBUS)

Industrial networks enable real time visibility to optimize production, maintenance, and safety

PowerFlex 755T Drive ProductsCommunications


Network Safety Safe Torque Off (20-750-S3) – removes rotational power to the motor

without shutting down the drive. SIL 3/PLe CAT 3 Hardwired Safety

Safe Torque Off (20-750-S) – removes rotational power to the motor without shutting down the drive. SIL 3/PLe CAT 3

Safe Speed Monitor (20-750-S1) – allows access to parts of the application while there is limited motion. SIL 3/Ple CAT 4

Safety options help protect personnel and assets while enabling increased application uptime

PowerFlex 755T Drive ProductsSafety


Feedback Single and Dual Incremental Encoder – Provide information on

position, angle and number of revolutions from the motor Universal Feedback – Provides feedback for high performance or positioning applications

I/O 11-Series and 22-Series – Support for various signals

(analog/digital) and voltages (24/120V)

Feedback and I/O options provide flexibility for applications that require added functionality

PowerFlex 755T Drive ProductsFeedback & I/O



Hardware Design Designed for efficient installation and maintenance

while optimizing the floor space required Modular design with roll in/out units Wire unit once – power wiring stays connected while unit

is rolled out Highly serviceable with easy access to service areas and

simplified removal of parts Enclosure types to meet environmental

requirements: IP21 (Type 1) and IP54 (Type 12) Common spares throughout PowerFlex 755T drives

helps reduce spare part inventory



Footprint World-class footprint to minimize floor space requirements Eliminate the space needed for additional hardware along

with associated costs with acquisition, installation, wiring and maintenance

Eliminate external filter and transformers to reduce harmonics

Eliminate the need for resistive braking for regeneration Optimize your drive system with a high power density

system and small footprint


PowerFlex 755T Drive SolutionsPremier Integration Experience Studio 5000® is the single software tool to configure devices for a

Logix architecture Premier Integration gives you:

1. Single software tool for controller and drive setup2. Faster configuration with full access to device data3. Interface to streamline device configuration and programming

a. Device parameters, control tags, device properties

b. Elimination of mismatch errors

4. Automatic Device Configuration



Safety Safety options help protect personnel and assets while

enabling increased application uptime Safe Torque Off—removes rotational power to the motor

without shutting down the drive. SIL 3/PLe CAT 3 Safe Speed Monitor—allows access to parts of the

application while there is limited motion. SIL 3/Ple CAT 4

Helps with faster start ups and reduces wear on motor assets

Reduce wiring and installation space with safety options installed directly into the drive



Low Harmonics Built-in harmonic mitigation helps reduce costs associated with

hardware, energy and maintenance. Mitigate harmonics with active front end technology combined

with active converter and LCL filter Eliminate need for external multi-phase transformers and

associated costs and floor space Combination of lower harmonics and power factor correction

reduces the need to oversize electrical power equipment Maintains power factor near 1.0 Meets IEEE 519 (< 5% total harmonic distortion)

Lx1.I = ...

145.0m

145.0m

195.0m

195.0m

150.0m

150.0m

162.5m

162.5m

175.0m

175.0m

187.5m

187.5m

-200.0 -200.0

200.0

0 0

-100.0 -100.0

100.0 100.0

755TR 755TM755TL



Regeneration Provides more energy efficient solution than resistive braking Reduce energy expenses and return energy back to incoming

power supply Reduce the need for braking resistors and associated equipment—

save on acquisition, installation and maintenance costs Active front end technology with regeneration and lower harmonics

provides means for regeneration

755TR 755TM



Common Bus Drive System Enable coordination of multiple motors based on

two main building blocks: regenerative common bus supplies and common bus inverters

Optimize the sizing of the bus supply to strictly match the energy consumption requirement of the application

Flexibility to combine inverters and bus supplies into different arrangements and ratings to create a high power dense system with a small footprint

Use one interface to configure and program the converter and inverter

Optimize floor space, installation and hardware with drives connected via common bus

Reduce costs associated with additional hardware, wiring, installation when using common bus system

Gain energy efficiencies with coordinated motors that share energy between regenerating and motoring loads

Scalable system—use PowerFlex 753 & PowerFlex 755 drives in our common bus system

755TM


PowerFlex 755TL AC Drive

PowerFlex 755TL Low Harmonic Drive160-1400 kW / 250 - 1800 Hp

Designed to mitigate harmonics using active front end technology and internal harmonic filter

Complete solution that includes: line side converter and harmonic filter and inverter

Delivered complete with a non-regenerative AFE converter Mitigates harmonics to meet IEEE 519 (< 5% total harmonic

distortion) Maintains power factor near 1.0 to minimize energy expenses

Reduce adverse effects of harmonic distortion on adjacent electrical equipment and control system instrumentation


Power Ratings 400/480V: 160 to 1250 kW / 250 to 1800 Hp 600/690V: 250 to 1500 Hp / 200 to 1400 kW

Motor Control Performance TotalFORCE technology includes flux vector,

sensorless vector, V/Hz and Economizer Control Modes

Speed, torque and position support Communications

Built-in dual EtherNet/IP ports Safety Option

Safe Torque Off SIL3/PLe, Cat 3 Safe Speed Monitor SIL3/PLe, Cat 4

Enclosures IP21 IP54

Global Standards ABS, AC156 Seismic Standards, ATEX, CAN/ CSA, CE Mark, DNV, EAC Mark, IEC60721-3-3, ISA 71.04-1985, KCC, Lloyd’s Register, ODVA EtherNet/IP, RCM, SEMI F47, UkrSepro Mark, UL61800-5-1 (cULus)

PowerFlex 755TL AC DriveSummary


PowerFlex 755TR AC Drive

PowerFlex 755TR Regenerative Drive160-2300 kW / 250 - 3000 Hp

Provides regeneration and low harmonics with an active front end technology

Complete solution that includes: line side converter with regeneration, harmonic filter and inverter

Recover dissipated energy and re-use that energy for other applications

Eliminate braking resistors and costs associated with installation, cooling, and maintenance

Built-in regeneration helps reduce energy consumption by returning energy back to the incoming power supply


Power Ratings 400/480V: 160 to 2000 kW / 250 to 3000 Hp 600/690V: 250 to 2500 Hp / 200 to 2300 kW


sensorless vector, V/Hz and Economizer Control Modes

Speed, torque and position support Communications

Built-in dual EtherNet/IP ports Safety Option

Safe Torque Off SIL3/PLe, Cat 3 Safe Speed Monitor SIL3/PLe, Cat 4



PowerFlex 755TR AC DriveSummary


PowerFlex 755TL & 755TR AC Drive

1. AC Pre-charge regulates the input AC current from the incoming power source, greatly reducing stress on the power components during power up.

2. LCL filter is a 230 mm wide module that provides low harmonic capability and minimizes the current distortion into the utility grid.

3. Line side converter is a 230 mm wide module. In the PowerFlex 755TR, it draws energy from the AC line without harmonic distortion and converts it to DC power. It also provides a means of regeneration back to the AC line.

4. Motor side inverter is a 230 mm wide module that controls the voltage and current of the motor.

5. IP21/IP54 enclosures provide a choice of packaging options to meet the environmental requirements of your application.

6. Control pod contains the control platform that is responsible for motor control, system control and communications. Five option slots allow you to add I/O, safety and feedback.


PowerFlex 755TM Drive SystemsPowerFlex 755TM Drive System160-2300 kW / 250 - 3000 Hp

World-class coordinated multi-motor, common bus systems Best-in-class system footprint, usability, and motor control performance

Common Bus Inverters One common bus inverter (up to 3000 Hp) for each motor in system Common bus inverters share a single common DC bus Patented common mode noise reduction algorithms

Common DC Bus Supplies Sized to provide input power for entire common bus system Single point of connection and protection for incoming AC power Support for current PowerFlex 750-Series DC-input drives and

PowerFlex 755TM Common Bus Inverters

Optimize the sizing of the bus supply so that energy consumption remains strictly matched with the requirements of the application


PowerFlex 755TM Drive SystemSummary

34

Power RatingsCommon Bus Inverters 400/480V: 160 to 2000 kW / 250 to 3000 Hp 600/690V: 250 to 2500 Hp / 200 to 2300 kW

Regenerative Bus Supplies 400/480V: 188 to 2204 kW / 216…2436 kW 600/690V: 217 to 2164 kW / 221 to 2379 kW


sensorless vector, V/Hz and Economizer

Control Modes Speed, torque and position support

Communications

Built-in EtherNet/IP dual port

Safety Option Safe Torque Off SIL3/PLe, Cat 3 Safe Speed Monitor SIL3/PLe, Cat 4




PowerFlex 755TM Drive System

1. AC Pre-charge module regulates the input AC current from the incoming power source, greatly reducing stress on the power components during power up.

2. LCL Filter is a 230 mm wide module that provides low harmonic capability and minimizes the current distortion into the utility grid.

3. Line side converter is a 230 mm wide module. In the PowerFlex 755TM, it draws energy from the AC line without harmonic distortion and converts it to DC power. It also provides a means of regeneration back to the AC line.

4. Motor side inverter is a 230 mm wide module that controls the voltage and current of the motor.

5. IP21/IP54 enclosures provide a choice of packaging options to meet the environmental requirements of your application.

6. Control pod contains the control platform that is responsible for motor control, system control and communications. Five option slots allow you to add I/O, safety and feedback. There is one control pod for each common bus inverter and one for the regenerative bus supply.

7. DC Pre-charge regulates the input DC current from the incoming power source, greatly reducing stress on the power components during power up. It also provides a means of isolating the inverter from the DC bus for service or maintenance.

8. Roll in/roll out design makes the drive easy to install and service by allowing complete removal of a module from cabinet, providing generous room for wiring behind the drive.

9. Power wiring can stay connected while unit is rolled out.


PowerFlex 755TM Drive System

Example configuration of a coordinated system PowerFlex 755TM Regenerative Bus Supply PowerFlex 755TM Inverter with Control Bay PowerFlex 755TM Inverter


PowerFlex 750-Series DrivesScalable Solutions

PowerFlex 753 PowerFlex 755 PowerFlex 755TR PowerFlex 755TMPowerFlex 755TL1 to 400 Hp/ 0.75 to 270 kW

Regeneration & Low Harmonic

Common BusDrive SystemLow Harmonic

Speed & Torque Control

1 to 2000 Hp/ 0.75 to 1500 kW 250 to 1800 Hp/ 160 to 1400 kW

Speed, Torque & Position Control

250 to 3000 Hp/ 160 to 2300 kW 250 to 3000 Hp/ 160 to 2300 kW

6-pulse Drive




6-pulse Drive


PowerFlex 755T Drive Solutions Faster troubleshooting, maximize uptime

Advanced Predictive Maintenance for IGBT, bus capacitors, LCL capacitors & blower Advanced Diagnostics provides status on blown fuses and surge suppressors

Easier serviceability, minimize downtime Tool-free maintenance for roll-out unit fans Fewer hardware connections on roll-out modules Can roll out units via cart or ramp – allowing for greater mounting flexibility Automatic Device Configuration reduces downtime if drive needs to be replaced

Application flexibility with standard ratings and configurable options Wide range of operating temperatures World class power density 5 option slots for safety, communications, I/O & feedback Optional integrated DV/DT filter and EMI options Optional wiring options for cable entry and exit

powerflex 755t drive products customer presentation january 2017

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