Installation Instructions

PowerFlex 700 Phase Monitor Relay ReplacementSK-G9-RELAY-F9

This publication provides the steps needed to replace a PowerFlex 700 Frame 9 Phase Monitor Relay. This relay verifies correct phasing of the three-phase blower that is used for drive cooling.

Before proceeding, read the following:

For additional PowerFlex 700 drive information, refer to the following publications online at: www.rockwellautomation.com/literature.

To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. To find your local distributor or sales representative, visit www.rockwellautomation.com/locations.

For Drives Technical Support see www.ab.com/support/abdrives.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should perform maintenance/repair of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (refer to the User Manual for location). The voltage must be zero.

Title PublicationPowerFlex 700 Series B User Manual 20B-UM002Frame 7-10 Installation Instructions 20B-IN014Wiring and Grounding Guidelines for PWM AC Drives DRIVES-IN001Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES-TD001Safety Guidelines for the Application, Installation and Maintenance of Solid State Control

SGI-1.1

A Global Reference Guide for Reading Schematic Diagrams 100-2.10Guarding Against Electrostatic Damage 8000-4.5.2

20B-IN027A-EN-P

www.rockwellautomation.com/locationswww.ab.com/support/abdrives

PowerFlex 700 Phase Monitor Relay Replacement

Identifying the Relay Two types of Phase Monitor Relays are used in Frame 9 drives depending on the date of manufacture. Refer to Figure 1 and determine the relay type currently installed in your drive. Next, locate the corresponding replacement procedure.

Figure 1 - Relay Identification

Replacing the Relay Type A - Drives Manufactured before January 20, 2011

1. Verify that all power to the drive has been removed.

2. Using Figure 1, verify that the relay installed in your drive matches “Type A.” If not, refer to the procedure on page 3.

3. Locate terminals L1, L2 and L3 on the existing relay. Verify that the wires connected to each terminal are labeled correctly, then remove the wires.

4. Cut and insulate the two wires connected to A1 and A2. These wires will not be used with the replacement relay. Ensure that the wire ends are well insulated using wire nuts and tape. Secure the loose ends to the wire harness.

5. The wires just cut and insulated are routed to the “120V” and “N” terminals of TB-9. Trace these wires back to TB-9 and disconnect. Insulate the ends and secure to the wire harness.

6. Remove the wire connected to terminal 21 of the relay. Relabel this wire “25.”

Type ADrives Manufactured before January 20, 2011

(see below)

Type BDrives Manufactured January 20, 2011 and after

(see page 3)

ATTENTION: To guard against possible equipment damage and/or personal injury, ensure that the wires previously disconnected from the relay and TB-9 are thoroughly insulated (using wire nuts and tape) and secured to the wire harness.

2 Rockwell Automation Publication 20B-IN027A-EN-P - March 2011

PowerFlex 700 Phase Monitor Relay Replacement

7. Remove the wire connected to terminal 24 of the relay. Relabel this wire “28.”

8. Remove the end clamps from the DIN rail. Remove the relay and discard.

9. Mount the new relay to the DIN rail and install end clamps.

10. Connect wire numbers 25 and 28 to the corresponding terminals of the new relay.

11. Connect the L1, L2 and L3 wires to the corresponding terminals of the new relay.

12. Verify the following adjustments:

Figure 2 - Replacement Relay Adjustments

13. Apply power and check for proper operation.

If phasing is correct, the “R/T” LED will illuminate.

If phasing is not correct, the “F1” and “F2” LEDs will alternately illuminate. Refer to the PowerFlex 700 Frame 7…10 Installation Instructions, publication 20B-IN014 for troubleshooting information.

Type B - Drives Manufactured January 20, 2011 and after

1. Verify that all power to the drive has been removed.

2. Using Figure 1, verify that the relay installed in your drive matches “Type B.” If not, refer to the procedure on page 2.

No.(see Figure 2) Adjustment Setting

➊ DIP Switches OFF➋ Overvoltage Threshold Set to maximum (580V)➌ Undervoltage Threshold Set to minimum (350V)➍ Phase Unbalance Threshold Set to maximum (25%)➎ Delay Set to minimum (0 s)

L1 L2 L3

16

U V

U V

F2

F1

R/TAsym. %

Time s

15 18 26 25 28

580 15

350 6

ON

4 3 2 1

OFF

➊

➍

➌

➋

➎

Rockwell Automation Publication 20B-IN027A-EN-P - March 2011 3

PowerFlex 700 Phase Monitor Relay Replacement

3. Locate terminals L1, L2 and L3 on the relay. Verify that the wires connected to each terminal are labeled correctly, then remove the wires.

4. Locate the wires connected to terminals 25 and 28 of the relay and verify that they are labeled correctly. Remove the wires from the relay.

5. Remove the end clamps from the DIN rail. Remove the relay and discard.

6. Mount the new relay to the DIN rail and install end clamps.

7. Connect wire numbers 25 and 28 to the corresponding terminals of the new relay.

8. Connect the L1, L2 and L3 wires to the corresponding terminals of the new relay.

9. Verify the following adjustments:

10. Apply power and check for proper operation.

If phasing is correct, the “R/T” LED will illuminate.

If phasing is not correct, the “F1” and “F2” LEDs will alternately illuminate. Refer to the PowerFlex 700 Frame 7…10 Installation Instructions, publication 20B-IN014 for troubleshooting information.

No.(see Figure 2) Adjustment Setting

➊ DIP Switches OFF➋ Overvoltage Threshold Set to maximum (580V)➌ Undervoltage Threshold Set to minimum (350V)➍ Phase Unbalance Threshold Set to maximum (25%)➎ Delay Set to minimum (0 s)

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com,

www.rockwellautomation.com

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Power, Control and Information Solutions Headquarters

Publication 20B-IN027A-EN-P – March 2011 PN-111987Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Printed in USA.

Online: www.ab.com/support/abdrives *PN-111987*PN-111987

PowerFlex 700 Phase Monitor Relay ReplacementIdentifying the RelayReplacing the RelayType A - Drives Manufactured before January 20, 2011Type B - Drives Manufactured January 20, 2011 and after

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Introduction_Catagory Types

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

Publication Type and Print Category

Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

APA3D2Application Solution or Customer Success Story5100Presale / External

ARNANAArticle/Editorial/BylineNANAPresale / Internal

(press releases should not be checked into DocMan or printed)

ATB3, B4D5Application techniques5100Presale / External

BRA2 Primary, A1NABrochures5100Presale / External

CAC2 Primary, C1NACatalogue150Presale / External

CGNANACatalogue Guide150Presale / External

CLNANACollection550Presale / External

COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

CPE-onlyE-only, D5Competitive Information550NA / Confidential

DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

DIA1, A3NADirect Mail5100Presale / Internal

DMNANAProduct Demo550Presale / Internal

DSB3D5Dimensions Sheet15Post / External

DUB3D5Document Update15Post / External

GRB2D6Getting Results15Post / External

INB3 Primary, B2D5, D6Installation instructions15Post / External

LMNANALaunch Materials550Presale / Internal

PCB3D5Packaging Contents

PLE-only primary, B3E-onlyPrice List550Presale / Internal

PMB2D6Programming Manual15Post / External

PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

QSB2 primary, B3, B5D5, D6Quick Start15Post / External

RMB2D5, D6Reference Manual15Post / External

RNB3D5Release Notes15Post / External

SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

SGB2D5, D6Selection Guide B/W550Presale / External

SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

TGB2, B3D6Troubleshooting Guide15Post / External

UMB2 Primary, B4D6User Manual B/W15Post / External

WDB3D5Wiring Diagrams / Dwgs15Post / Internal

WPB3 Primary, B5D5White Paper550Presale / External

** Minimum order quantities on all JIT items are based on the publication length. **

Publication lengthMinimum Order Quantity

77 or more pages1 (no shrink wrap required)

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

A14 color170 gsm 2pp100# gloss cover, 100# gloss text

A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text

A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

A84 color coverCategory being deleted50# matte sheet text, self cover

2 color text

Selection Guide

A92 color100gsm bond50# matte sheet text, self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale / Technical Communication

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

2 color text50# matte sheet text

B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B31 color100gsm bond50# matte sheet text, self cover

B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B52 color100gsm bond50# matte sheet text, self cover

Catalogs

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

4 color text45# Coated Sheet

C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

2 color text32#-33# Coated Sheet

JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

D14 color170gsm white silk80# gloss cover, coated 2 sides

D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

D41 color160gsm tab90# index

D51 color80gsm bond20# bond, self cover

D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D72 color160gsm tab90# index

D82 color80gsm bond20# bond, self cover

D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

Gray shading indicates Obsolete Print Catagories

Just In Time (JIT) or Off Set (OS)?

Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

Black & White Printing

Color Printing

Color Printing

Print Spec Sheet

JIT Printing SpecificationsRA-QR005G-EN-P - 3/29/2010

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Category:D5Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP

(required) Finished Trim Size Width:8.5” x 11”8.5” x 11”PERFECT - Perfect BoundA1LEFT

(required) Publication Number :20B-IN027A-EN-PSample: 2030-SP001B-EN-P3” x 5”SADDLE - Saddle StitchA2RIGHTCORNER

Use Legacy NumberNOYES or NO18” x 24” PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Legacy Number if applicable:Sample Legacy Number: 0160-5.3324” x 36” PosterSTAPLED1 -1 positionA3

Publication Title:PowerFlex 700 Phase Monitor Relay - Frame 9Sample: ElectroGuard Selling Brief80 character limit - must match DocMan Title36” x 24” PosterSTAPLED1B - bottom 1 positionA5

(required) Business Group:Marketing CommercialAs entered in DocMan4” x 6”STAPLED2 - 2 positionsA6

(required) Cost Center:19010As entered in DocMan - enter number only, no description. Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 191054.75” x 7” (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7

Binding/Stitching:LOOSE -Loose LeafReview key on right...Saddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

(required) Page Count of Publication:4Total page count including cover5.5” x 8.5” (half-size)A9

Paper Stock Color:White is assumed. For color options contact your vendor.6” x 4”Post Sale / Technical Communication

Number of Tabs Needed:5 tab in stock at RR Donnelley7.385” x 9” (RSI Std)B1

Stitching Location:Blank, Corner or Side8.25” x 10.875”B2

Drill Hole YES/NONOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.8.25” x 11” (RA product profile std)B3None

Glue Location on Pad:Glue location on pads8.375” x 10.875B4Half or V or Single Fold

Number of Pages per Pad:Average sheets of paper.. 25, 50 75,100 Max9” x 12” (Folder)B5C or Tri-Fold

Ink ColorOne color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…A4 (8 ¼” x 11 ¾”) (210 x 297 mm)CatalogsDbleParll

Used in Manufacturing:YESA5 (5.83” x 8.26”) (148 x 210 mm)C1Sample

Fold:Half or V or Single FoldReview key on right...Short (must specify dimensions between folds in Comments)

Comments:JIT For manufacturing onlyC2Z or Accordian Fold

Part Number:PN-111987JIT / PODMicrofold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

D1Double Gate

D2

FoldsHalf, V, Single C or Tri

Dble Parll

Z or Accordian Microfold or French

Double Gate

Short FoldD3

D4

D5

D6

D7

D8

D9

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