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Powered Flex Conveyor Operation, Maintenance and Parts Manual Models: FX24-1.4-A-BF-20-40 and FX24-1.4-A-BF-30-60 DO NOT OPERATE BEFORE READING 20170616 Call: 404-355-1511 for more information or spare parts. You can also send us an email at [email protected].

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Page 1: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

Powered Flex Conveyor Operation, Maintenance and Parts Manual

Models: FX24-1.4-A-BF-20-40 and FX24-1.4-A-BF-30-60

DO NOT OPERATE BEFORE READING

20170616

Call: 404-355-1511 for more information or spare parts.You can also send us an email at [email protected].

Page 2: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

2

Powered Flex Conveyor

Table of Contents

3

4

5

6-7

8

9-10

11-12

13

14-18

19-21

22-27

Warranty and Safety Information

General Overview

Model Numbers

Standard Product Specifications

Installation

Optional Interface Kit Specifications

Power Requirements

Maintenance Procedures

Troubleshooting

Schematics

Recommended Spare Parts List

Warranty and Return Merchandise Authorization Procedures 28

Page 3: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

3

Powered Flex Conveyor

Warranty Statement

The Seller warrants that the Equipment will be free of defects in workmanship and material (if properly installed, operated and maintained) for a period of one year or 2080 hours of use, whichever is sooner, from date of shipment to Customer, subject to the limitations hereunder set forth. If within the one year warranty period, the Seller receives from the Customer written notice of any alleged defects in the Equipment and if the Equipment is not found to be in conformity with this warranty (the Customer having provided the Seller a reasonable opportunity to perform any appropriate tests thereon) Seller will, at its option, either repair the Equipment or supply a replacement therefore.

The Seller under either option shall have the right to require Customer to deliver the Equipment to Seller's designated service center and the Customer shall pay all charges for in-bound and out-bound transportation and for services of any kind, diagnostic or otherwise, excepting only the direct and actual costs of repairing or replacing the Equipment. If after reasonable effort the Seller cannot correct said deficiencies, the Seller will make an equitable price adjustment based on actual performance, provided that such adjustment shall under no circumstances exceed the purchase price. The Seller further warrants that the parts, and components supplied by the Seller and forming a part of the Equipment will be free from defects in material and workmanship for a period of one year or 2080 hours of use, whichever is sooner, from date of shipment to the Customer. The Seller's liability shall be solely limited to the supplying of replacement parts and materials.

See page 28 for detailed Return Merchandise Authorization Procedures.

Safety Information

Move conveyor only by grasping the handles located on the sides or at each end of theconveyor.

When expanding or compressing your conveyor, keep hands, clothing and other itemsclear of the sidebars.

Do not exceed the conveyor load capacity, as it may result in possible operator injury orconveyor damage.

Avoid wearing excessively loose clothing when working with moving equipment.

Keep long hair pulled up to prevent it from becoming caught in moving parts.

Broken or worn parts must be replaced immediately.

Powered Flex Conveyors must only be serviced by properly trained and qualifiedtechnicians.

Conveyor’s power cord must be connected to a grounded receptacle that is protected byan overcurrent device rated at no more than 30 amps, unless otherwise specified.

Never service a conveyor with the power applied. Always disconnect power beforeservicing equipment and use the company’s machine specific lockout/tagout procedures.

Never operate conveyor with an electrical enclosure open, or any guards removed.

Page 4: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

4

Powered Flex Conveyor

Powered Flex Conveyor is a flexible, expandable, portable, powered roller conveyor that

will stretch or bend to fit your available space and is ideal for truck loading and unloading

areas, distribution centers or portable assembly lines.

Accumulation Style: Each zone contains a sensor array, motor and smart conveyor

control logic. Zones run on demand only when the downstream zone is unoccupied.

Packages accumulate at the end of a conveyor or in the zones prior to a full zone.

Transportation Style: Conveyor is always on, transporting packages continuously at

a constant speed.

Features:

• 1-3/8” diameter rollers, 1-1/2” collapsed c/c, 3” expanded c/c

• 110 VAC input power

• Heavy-duty, sealed, quick-connect power cabling

• Rollers driven by high-tension, urethane O-ring bands

• Precision bearings

• Supports at 30” top of roller

• Locking, swivel casters with brake

• Pin-adjustable height plus or minus 4” on 1/2” increments

• Powder coated frame and supports

• Aluminum side flex bars

• Start/stop button at each end

• Reverse switch on base end

• Optional entrance zone interface box includes dry contact relays for control of entrance zone driver card

• Optional exit zone interface box has speed control potentiometer along with dry contact relays for control of exit zone driver card

Optional Accumulation Features:

Motor driver cards contain internal accumulation logic

Multiple release modes

Run-On-Demand power savings

Photo eye sensor array across full widthin each zone

Quick-connect RJ-12 communicationcables

Reverse mode is transportation only

General Overview

Page 5: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

5

Powered Flex Conveyor

Powered Flex Conveyor Models

Brand Roller Diameter Type Width Compressed

Length* Expanded Length*

Model Number

FX24 1.4" A 24" 20' 40' FX24-1.4-A-24-20-40

FX24 1.4" A 24" 30' 60' FX24-1.4-A-24-30-60

FX24 1.4" A 24" 40' 80' FX24-1.4-A-24-40-80

FX24 1.4" A 30" 20' 40' FX24-1.4-A-30-20-40

FX24 1.4" A 30" 30' 60' FX24-1.4-A-30-30-60

FX24 1.4" A 30" 40' 80' FX24-1.4-A-30-40-80

FX24 1.4" T 24" 20' 40' FX24-1.4-T-24-20-40

FX24 1.4" T 24" 30' 60' FX24-1.4-T-24-30-60

FX24 1.4" T 24" 40' 80' FX24-1.4-T-24-40-80

FX24 1.4" T 30" 20' 40' FX24-1.4-T-30-20-40

FX24 1.4" T 30" 30' 60' FX24-1.4-T-30-30-60

FX24 1.4" T 30" 40' 80' FX24-1.4-T-30-40-80

*compressed and expanded lengths are nominal

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6

Powered Flex Conveyor

Standard Product Specifications

FX24-1.4-A-BF-20-40 FX24-1.4-A-BF-30-60

Conveyor Bed Width (BF)

Inches 24 or 30 30

Millimeters 610 or 762 762 Load Capacity Per Linear Foot (305 mm)

Pounds 50 50

Kilograms 22.5 22.5

Rollers

Inches 1.4 1.4

Millimeters 34.9 34.9

Axle 5/16" 5/16"

Tube 18 GA 18 GA

Bearings Precision Precision

Product Travel Speed

Feet per minute 60-150 60-150

Meters per minute 45.72 45.72

Casters

Inches 5" x 1-1/4" 5" x 1-1/4"

Millimeters 127 x 31.75 127 x 31.75

Adjustable Conveyor Height

Inches 26-34 26-34

Millimeters 660-864 660-864

Expanded to Compressed Ratios

3" (76 mm) roller centers 1.8:1 1.8:1

Belts

Material Cyclothane-B Cyclothane-B

Durometer 85A +/-3A 85A +/-3A

Diameter .1875" .1875"

Drive Color Red Red

Drive Length 12-3/4" 12-3/4"

Idler Color Blue Transparent Blue Transparent

Idler Length 11-15/16" 11-15/16"

Base Idler Color Blue Transparent Blue Transparent

Base Idler Length 6-1/4" 6-1/4"

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7

Powered Flex Conveyor

Standard Product Specifications (cont.)

Voltage 120VAC 120VAC

Amps 9.9 amps 15.1 amps

Drive Motor

Motor (continuous torque) 15 in-lbf/66.7N 15 in-lbf/66.7N

Full Load Demand 4 amps 4 amps

Voltage 24VDC 24VDC

Noise Level

Rating at conveyor bed level (approx.) 70dB 70dB

Rating at ear level (approx.) 60dB 60dB

Conveyor Shipping Weights (per linear foot of expanded conveyor)(lbs./kgs)

3" Roller Centers

Conveyor Width

30" 50/22.7 50/22.7

Page 8: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

8

Powered Flex Conveyor

Installation

*Follow all proper safety precautions and plant installation procedures

1) Unpack the Powered Flex Conveyor and inspect for possible damage that may have occurred during shipping. Pay particular attention to the wiring to ensure that no wires are pulled loose or damaged in any way. If you find any damage, contact the factory before applying power to the conveyor.

2) Make sure all stop push-buttons are depressed (there will be one start/stop switch at each end of the conveyor.) Make sure fwd/rev switch is set to fwd.

3) Roll the unit into position. If applicable, use the connect hooks to attach the Powered Flex Conveyor to a rigid or other flexible conveyor. Connect the yellow interface cable as needed.

4) Conveyor must be installed to meet all local, city, state and national codes.

5) Plug the power cord into a 115 VAC/30 AMP (or one specified for your application) grounded receptacle.

6) To start the conveyor, locate the base end with power supply enclosure and turn the disconnect switch on. Locate one of the on/off switches for the conveyor and press the green on button when ready to start the conveyor.

Note: Rollers will begin to move as soon as the on button is pressed. If step 2 was not followed, the rollers will turn on as soon as the disconnect is turned to on.

7) If needed, the speed of the conveyor can be adjusted via the potentiometer on the DCVariable Speed Drive located at the base end of the conveyor.

8) Begin placing packages on the conveyor.

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9

Powered Flex Conveyor

Optional Interface Kit Specifications

Our Powered Flex Conveyors can come with an optional basic interface kit. The basic kit includes everything needed for interfacing with other Powered Flex Conveyors. It may also be compatible with some other manufacturers with similar controls schemes at the interface point. If another manufacturer’s interface is not compatible with the basic kit, an optional kit can be purchased. The list of compatible manufactures and those that require the optional kit are shown below. Contact Conveyors & Drives, Inc. with questions.

a. *No interface kits should be needed for the following conveyor manufacturers:i. Best/FMHii. Dematiciii. Wynright

b. *One optional interface kit will likely be needed per flex connection point with Intelligratedor Roach equipment.

i. If there is a possibility of connecting all of the Powered Flex Conveyor at one siteto an Intelligrated or Roach conveyor, then one interface kit per Powered FlexConveyor would likely be required.

ii. If connecting at both the infeed and discharge ends of the Powered FlexConveyor, then (2) interface kits would likely be required per unit.

*Based on Feb 2017 data

The operating voltage of the Powered Flex Conveyor is 24VDC, however the included basic interface uses dry contacts/relays to work with multiple voltages (110VAC or 24VDC). The relays are utilized to communicate Ready-To-Receive (RTR) and Ready-To-Send (RTS) signals between conveyors. See the interface schematics for more specific information.

Powered Flex Conveyors are equipped with a yellow Turck Mini connector at each end of the conveyor. The below pictures show the orientation and location of the connectors on the conveyor. To connect two Powered Flex Conveyors together (from a controls standpoint) simply connect the male and female ends of the cables together. The conveyors should now function as one unit.

Powered Flex Conveyor Powered Flex Conveyor Discharge Connector – 6 Pin Male Infeed Connector – 6 Pin Female

Page 10: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

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Powered Flex Conveyor

Optional Interface Kit Specifications (cont.)

Connecting two Powered Flex Conveyors

Powered Flex Conveyor Infeed End/Connector

Powered Flex Conveyor Discharge End/Connector

Page 11: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

11

Powered Flex Conveyor

Power Requirements

• All twist lock plugs on the Powered Flex are L5-30R or L5-30P.

• The (2) pass through cables are 10/3 SJOOW with Male plugs on the base/discharge andFemale plugs on infeed end. Each section of Powered Flex Conveyor in a single line willneed its own power drop at the discharge end of the first conveyor in the line. Maximum of(3) units can be connected together.

• Power and pass through cables extend approx. 6’ from the end of the base/discharge end,at a height of 16” from the floor/bottom of the casters. Receptacles should be placed withinthis range per the local electrical codes and not place strain on the cables.

• The pass through cables/plugs are flush with the conveyor on the infeed end.

• Voltage and amperage requirement for the Powered Flex Conveyor are as follows:a. 40’ = 9.9 amps 120VACb. 60’ = 15.1 amps 120VAC

L5-30R L5-30P

Page 12: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

12

Powered Flex Conveyor

Power Requirements (cont.)

Discharge Plugs (w/approx. 6’ extension) Infeed Plugs (no extension)

Page 13: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

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Powered Flex Conveyor

Maintenance Procedures

Follow general maintenance safety procedures and review safety material prior to performing maintenance on any equipment. Follow your company machine specific lockout/tagout procedures prior to performing any maintenance.

NorthAmCon recommends regular inspections of the powered flexible conveyor to ensure proper operation of mechanical, electrical, and safety systems.

DAILY MAINTENANCE Keep the conveyor clean and free of debris, dirt and grease accumulation. Inspect wires and cables for damage. If damage to wires or cables is found, disconnect

the power cord immediately and do not operate unit until proper repair is completed. Inspect belts for wear. Replace excessively worn belts. Inspect for loose fasteners or missing parts. Tighten or replace as needed. Verify all Start/Stop push-buttons operate properly.

WEEKLY MAINTENANCE

Unit Safety Check Confirm placement of all warning labels. Check for unrestrained/pinched wiring, loose wiring connectors, nip points and other

hazards. Check Mech-Drive Controller drive card for any warning lights. Check for loose bolts and tighten as needed.

MONTHLY MAINTENANCE

Band Tension Check for consistent band tension between rollers and replace bands as needed. Verify drive sheave set screws are tight.

QUARTERLY MAINTENANCE

Drives Ensure that motor is operating within its proper heat and noise range

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Powered Flex Conveyor

PROBLEM CAUSE SOLUTION

None of the Zones Will Run

Power supply if off Turn on power supply

Power supply is not receiving AC power

Check AC power

AC power fuse is blown or breaker is tripped

Replace fuse, check breaker

Power supply breaker is tripped Check power supply breaker

No power to flat motor ZPA module

Check output power of power supply

Power supply voltage too high or too low

Check output voltage of power supply

Entry Zone Will Not Turn On

Missing wake-up zone photo-eye Add wake-up photo-eye

Entry zone photo-eye not aligned properly

Check wake-up photo-eye alignment

Missing/incorrect handshaking wiring

Check handshaking wiring

Incorrect DIP switch setting Check DIP switches

No power to ZPA module Check power connections

Motor cable not connected to ZPA module

Check motor connections

Transport Zone Will Not Turn On

Communication wiring missing or not plugged in

Check upstream and downstream communication wiring

Photo-eye is blocked or misaligned

Check photo-eye and reflector

Incorrect DIP switch setting Check DIP switches

No power to ZPA module Check power connections

Motor cable not connected to ZPA module

Check motor connections

Transport Zone Will Not Turn Off

Upstream zone is attempting to send product

Check photo-eye alignment in upstream zone

Check for jammed product in upstream zone

Entry Zone or Transport Zone will Not Discharge Product

Communication wiring missing or not plugged in

Check communication wiring

Downstream zone is full Remove product from downstream zone

Downstream zone photo-eye not aligned properly

Check downstream photo-eye

Exit Zone Will Not Discharge Product

Incorrect handshaking wiring Check handshaking wiring

Downstream device not sending a release signal

Check downstream device output signals

DIP switch not configured properly

Check DIP switches

Troubleshooting

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15

Powered Flex Conveyor

Troubleshooting (cont.)

1) Motor Connection Header2) +24V DC Power Input Header (plug included)3) PNP Sensor Connection Header (plug included)4) Smart/User Input-Output Connection Header (plug included)5) Feedback LED Indicators6) Configuration Switches7) Upstream Peer-to-Peer PNP RJ-12 Connection8) Downstream Peer-to-Peer PNP RJ-12 Connection9) Mounting Plate/Heat Sink10) Cover

NOTE: This guide refers to the components by their item number as listed above.

Figure 1: MECH-DRIVE N24-FM3 Controller Components

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Stamp
Page 16: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

16

Powered Flex Conveyor

PROBLEM CAUSE SOLUTION

No LED’s On No power to the system Check power supply

FUSE LED (RED) is On Fuse is blown Check wiring

Replace fuse

FAULT LED 5.1 (RED) - Constantly On

Stalled motor or blocked photoeye

Check for mechanical obstructions

FAULT LED 5.1 (RED) - 1 Flash in 4 Seconds

ZPA module problem Replace ZPA module

FAULT LED 5.1 (RED) - 2 Flashes in 4 Seconds

Input voltage too high Check power supply

FAULT LED 5.1 (RED) - 3 Flashes in 4 Seconds

Input voltage too low Check power supply

FAULT LED 5.1 (RED) - 4 Flashes in 4 Seconds

Problem with motor cable connection

Check motor cable for damage and secure connection to ZPA module

FAULT LED 5.1 (RED) - 5 Flashes in 4 Seconds

Control over temperature

Allow card to cool. Check for ambient temperature and heat sources. Check for proper motor function and wiring. Cycle power to reset.

FAULT LED 5.1 (RED) - 6 Flashes in 4 Seconds

Extreme over current Check for proper motor function and damaged wiring. Allow unit to cool. Cycle power to reset.

MOTOR LED 5.2 (AMBER) - Constantly On

ZPA module is current limiting the flat motor

If condition persists, check for obstructions

MOTOR LED 5.2 (AMBER) - Flickering

Flat motor is drawing significant current during startup, ZPA module is current limiting

No action required

Motor may not reach full speed

MOTOR LED 5.2 (AMBER) - 4 Flashes in 4 Seconds

ZPA module has overheated and current limiting the flat motor to about 1/2 normal operation

Check for mechanical obstruction

Allow ZPA module to cool, before restarting

POWER LED 5.3 (GREEN) - Constantly On

Power is properly applied and fuse is not blown

Normal operation

The Mech-Drive N24-FM3 provides four (4) LED indicators shown as item 5 in Figure 1: Mech-Drive N24-FM3 Controller Components. These LEDs are often useful in diagnosing various wiring and connectionproblems. If power is connected there will always be at least one LED illuminated or flashing.

Troubleshooting (cont.)

Page 17: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

17

Powered Flex Conveyor

Troubleshooting (cont.)

Mech-Drive Controller wiring and lights during normal operation...

Page 18: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

18

Powered Flex Conveyor

Troubleshooting (cont.)

Power Supply with power applied during normal operation…

If not lit up green, power is not applied to the conveyor: 1. Check to be sure disconnect is in the ON position2. Check Start/Stop buttons3. Check power source4. Check for loose wires inside enclosure

Page 19: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

19

Powered Flex Conveyor

Entry-Exit Schematics

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Text Box
***SEE FOLLOWING PAGE***
Page 20: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

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COMM

UNIC

ATIO

N LIN

ETO

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NSTR

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CONV

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NO C

ONNE

CTIO

N

Sens

or- I

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1

2

3

4

5

6

7

Smart 1Slug

Rev Slug

Smart 2

Anl In +

Anl In -

Zone Hold

Fuse

Faul

tM

otor

Pow

er

Pwr

+-

On

SW 1

Rot

atio

n D

ir

SW 2

ZPA

/ZIP

SW 3

Zon

e Ty

pe

SW 4

Spe

ed

SW 5

Spe

ed

SW 6

Spe

ed

SW 7

Mot

or

SW 8

Bra

ke &

ZM

H

DownStream

UpStream

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or

SPEE

D C

ON

TRO

LSW

ITC

H C

ON

TRO

L

Page 21: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

20

Powered Flex Conveyor

40 AMP Power Supply Schematics - 40’ Flex

billkr
Text Box
***SEE FOLLOWING PAGE***
Page 22: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

460V

-3PH-

60HZ

2.5A/

PHAS

E

L1L2

0V+2

4VDC

12AW

G BL

ACK

12AW

G BL

ACK

1L2

L2L11L

1

DS1

DISC

ONNE

CT 3

0 AMP

BRAN

CH C

IRCU

IT PR

OTEC

TION

REQU

IRED

PER

N.E

.C(B

Y OT

HERS

)

12 A

WG

MIN.

REC

OMME

NDED

WIR

E SI

ZEPA

NEL S

CCR

RATIN

G 5K

A

GND

40 AM

P POW

ER SU

PPLY

12AW

G BL

U/WH

T

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U

PANE

L SCC

R RA

TING

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10 AM

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PAN

EL M

OU

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QU

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NN

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24VD

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ER

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+24

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PCB

3

0V

0V+2

4VDC

+24

0V

PS1

CR

1

STO

P

CR

1 G

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5

12AW

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L3

2L2

L32L3

CR

1

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NO

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NAC

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6209

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17O

FR

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LIN

KED

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E:

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N B

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PROP

RIET

ARY

INFO

RMAT

ION

THIS

DRAW

ING

IS TH

E CON

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TIAl P

ROPE

RTY O

F CO

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VES,

INC.

AND

ITS VE

NDOR

S TR

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IN C

ONFID

ENCE

. THE

REP

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N,

DISC

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RE, O

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WHO

LE O

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OR TH

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OUT T

HE EX

PRES

S WRI

TTEN

PE

RMISS

ION

OF C

ONVE

YORS

& DR

IVES,

INC.

FX24

-40

AMP

AMQ

The n

eed f

or sa

fety d

evice

s vari

es w

ith ea

ch ap

plica

tion o

f this

produ

ct. Th

isdra

wing m

ay N

OT in

clude

all a

pprop

riate

safet

y dev

ices f

or yo

ur ap

plica

tion.

As sy

stems

integ

rator,

plea

se ad

vise y

our c

ustom

er of

devic

es th

at are

appro

priate

for h

is/he

r app

licatio

n, ba

sed o

n you

r safe

ty as

sess

ment.

Dev

ices

may i

nclud

e, bu

t are

not li

mited

to th

ose s

uch a

s, ad

dition

al gu

arding

, safe

tyco

ntrols

, barr

icade

s, en

d stop

s, etc

. Com

plian

ce w

ith al

l fede

ral, s

tate,

osha

and l

ocal

laws o

r cod

es ar

e the

resp

onsib

ility of

both

you,

as th

e sys

tems

integ

rator/

distrib

utor, a

nd th

e end

user.

POWE

R SU

PPLY

BOX

Page 23: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

21

Powered Flex Conveyor

60 AMP Power Supply Schematics - 60’ Flex

billkr
Text Box
***SEE FOLLOWING PAGE***
Page 24: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

120V

-1PH-

60HZ

L1N

12AW

G BL

ACK

12AW

G BL

ACK

L1B

L1

L1L1

A

DS1

DISC

ONNE

CT 3

0 AMP

BRAN

CH C

IRCU

IT PR

OTEC

TION

REQU

IRED

PER

N.E

.C(B

Y OT

HERS

)

12 A

WG

MIN.

REC

OMME

NDED

WIR

E SI

ZEPA

NEL S

CCR

RATIN

G 5K

A

GND

40 AM

P POW

ER SU

PPLY

12AW

G BL

U/WH

T

+24-1

12AW

G BL

U

20 AM

P

CB1

16 AM

P

CB2

L1C

+24-2

20 AM

PCB

3

0V 0V

PS1

CR

1

STO

P

CR

1 G

POW

ER O

NC

ON

TAC

TOR

POW

ER O

N

+24E

1+2

4E2

11

G

CIR

CU

IT #

1

POW

ER O

NC

IRC

UIT

#2

0V

STO

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STAR

T

STAR

T

12

12AW

G BL

ACK

NN

N

PE

CR

1

0V

CR

1

NO

NE

03/3

1/20

17O

FR

EVIS

ED:

TITL

E:

LIN

KED

TO

:

DAT

E:

DR

AWIN

G N

O.

SHEE

T

CH

ECKE

D B

Y:

SCAL

E:

NTC

JO

B:D

RAW

N B

Y:

PROP

RIET

ARY

INFO

RMAT

ION

THIS

DRAW

ING

IS TH

E CON

FIDEN

TIAL P

ROPE

RTY O

F CO

NVEY

ORS &

DRI

VES,

INC.

AND

ITS VE

NDOR

S TR

ANSM

ITTED

IN C

ONFID

ENCE

. THE

REP

RODU

CTIO

N,

DISC

LOSU

RE, O

R US

E, IN

WHO

LE O

R PA

RT, O

F THE

DE

SIGN

OR TH

E DET

AILS C

ONTA

INED

HER

EIN IS

PR

OHIBI

TED

WITH

OUT T

HE EX

PRES

S WRI

TTEN

PE

RMISS

ION

OF N

ORTH

CON

VEYR

OS &

DRIVE

S, IN

C..

FX24

-60

AMP

JMB

The n

eed f

or sa

fety d

evice

s vari

es w

ith ea

ch ap

plica

tion o

f this

produ

ct. Th

isdra

wing m

ay N

OT in

clude

all a

pprop

riate

safet

y dev

ices f

or yo

ur ap

plica

tion.

As sy

stems

integ

rator,

plea

se ad

vise y

our c

ustom

er of

devic

es th

at are

appro

priate

for h

is/he

r app

licatio

n, ba

sed o

n you

r safe

ty as

sess

ment.

Dev

ices

may i

nclud

e, bu

t are

not li

mited

to th

ose s

uch a

s, ad

dition

al gu

arding

, safe

tyco

ntrols

, barr

icade

s, en

d stop

s, etc

. Com

plian

ce w

ith al

l fede

ral, s

tate,

osha

and l

ocal

laws o

r cod

es ar

e the

resp

onsib

ility of

both

you,

as th

e sys

tems

integ

rator/

distrib

utor, a

nd th

e end

user.

60 AM

P PO

WER

SUPP

LY

L1N

20 AM

P POW

ER SU

PPLY

12AW

G BL

U/WH

T

CB4

8 AMP

L1D

(-)(+)

0V

PS2

N

PE

20 AM

PCB

5

CR

1

GPO

WER

ON

+24E

3

CIR

CU

IT #

3

+24-3

0V

12AW

G BL

U

0V

OS-

2O

S-1

STAR

TO

S-1

OS-

2RE

DBL

KWH

T

WHT

GRN

BLK

(-)(+)

(-)(+)

0V

PAN

EL M

OU

NT

QU

ICK

DIS

CO

NN

ECT

24VD

C P

OW

ERD

ISTR

IBU

TIO

N

PAN

EL M

OU

NT

QU

ICK

DIS

CO

NN

ECT

24VD

C P

OW

ERD

ISTR

IBU

TIO

N

+24A

+24B

+24C

PAN

EL M

OU

NT

QU

ICK

DIS

CO

NN

ECT

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C P

OW

ERD

ISTR

IBU

TIO

N

PAN

EL M

OU

NT

QU

ICK

DIS

CO

NN

ECT

24VD

C P

OW

ERD

ISTR

IBU

TIO

N

Page 25: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

22

Powered Flex Conveyor

Recommended Spare Parts List (qty recommended per (8) units)

Item Part Number Description Qty

A FXCB DRIVE CARD BRACKET: FLEX CONVEYOR 2

B FXEB END HOOK: FLEX TO FLEX 4

C FXHB BRACKET: MOTOR HOOK 2

D FXLTR LEG TO ROLLER BRACKET 8

E FXMM MOTOR MOUNTING BRACKET: BASE UNIT 2

F FXMO-GL SHEAVE GUARD: LOWER 2

G FXMO-GU SHEAVE GUARD: UPPER 2

H FXSB-D BRACKET: DOUBLE VERTICAL FOR PHOTO EYE 4

J FXSB-S CHAMFERED AND FORMED SCISSOR PLATE. PER PRINT FXSB-S, 1/8" 6061-T6 ALUMINUM PLATE. 8.38" X 1.44"

50

K FXSB-V VERTICAL BRACKET: FLEX CONVEYOR 22

L FXSP-M-30 MOTOR MOUNT SPREADER: FLEX CONVEYOR 4

M FXUH-3S UHMW SPACER: 3/16 (BLACK) 50

N FXUH-6S UHMW SPACER: 3/8 (BLACK) 16

P FXUH-W UHMW WASHER: 0.057 THICK (BLACK) 100

Q 101069 LOCK WASHER: 3/8, ZINC PLATED 52

R FXLS SHEAVE ASSEMBLY: LONG HEX 15

S 101115 FLAT WASHER: 1/4, ZINC PLATED 52

T 101126 HEX HEAD CAP SCREW: 1/4-20 X 5/8, GRADE 5, ZINC PLATED 2

U 101146 FLAT WASHER: 5/16, ZINC PLATED 32

V 101154 WHIZ NUT (FLANGE): 3/8-16, ZINC PLATED 2

W 101161 CARRIAGE BOLT: 3/8-16 X 3/4, GRADE 5, ZINC PLATED 2

X 110310 HEX HEAD CAP SCREW: 5/16-18 X 2 1/4, GRADE 5, ZINC PLATED 8

Y 110627 SOCKET HEAD SHOULDER SCREW: 3/8 DIA SHOULDER X 3/8 LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED

24

Z 110636 CLIP NUT: 5/16-18, 9/16(HOLE TO EDGE), AU-VE-CO #8375 4

AA 110645 LOCK NUT (NYLON): 5/16-18, ZINC PLATED 50

BB 110646 LOCK NUT (NYLON): 3/8-16, ZINC PLATED 2

CC 112216 WHIZ NUT (FLANGE) : 5/16-18, ZINC PLATED 20

DD 112280 WHIZ NUT (FLANGE) : 1/4-20, ZINC PLATED 8

EE 112480 HEX HEAD CAP SCREW: 5/16-18 X 1/2, GRADE 5, ZINC PLATED 24

FF 112486 HEX HEAD CAP SCREW: 1/4-20 X 3/4, GRADE 5, ZINC PLATED 2

GG 112487 HEX HEAD CAP SCREW: 5/16-18 X 3/4, GRADE 5, ZINC PLATED 6

HH 112488 HEX HEAD CAP SCREW: 3/8-16 X 3/4, GRADE 5, ZINC PLATED 52

JJ 115023 SET SCREW (SOCKET HEAD)(OVAL POINT): 1/4-20 X 3/8, BLACK OX-IDE, CASE HARDENED

8

Page 26: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

23

Powered Flex Conveyor

Recommended Spare Parts List (cont.)

Item Part Number Description Qty

KK 115678 SOCKET HEAD SHOULDER SCREW: 3/8 DIA. SHOULDER X 1 1/4 LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED

8

LL 115814 SET SCREW(SOCKET HEAD)(CUP POINT): 1/4-20 X 3/8, BLACK OXIDE, CASE HARDENED, KNURLED

8

MM BHSCS1024X012 BUTTON HEAD SOCKET CAP SCREW: #10-24 X 1/2" LONG, BLACK OX-IDE, CASE HARDENED

52

NN FAS73160 SET SCREW (SOCKET HEAD)(CUP POINT): FASTENAL #73160, #6-32 X 0.09375, STAINLESS STEEL

16

PP FXRO-D-30 30" BF ROLLER (SIM TO 42390-BF EXCEPT): FLO-COAT, FIXED AXLE DRILLED AND TAPPED FOR 5/8 DEEP #10-24 THREAD, 2 GROOVES (ONE EACH END): BF TO CL 1-3/8" FIRST END, BF TO CL 2" OPP END (GROOVES PER PRINT)

26

QQ FXRO-I-30 30" BF ROLLER (SIM TO 42390-BF EXCEPT): FLO-COAT, FIXED AXLE DRILLED AND TAPPED FOR 5/8 DEEP #10-24 THREAD, 2 GROOVES (PER PRINT): BF TO CL 1-3/8", CL TO CL 5/8"

4

RR NAC-200056 CABLE (COMMUNICATION): RJ-12, FLAT SILVER SATIN, 6P6C, REVERSE PINOUT, 3FT, SHOWMECABLES #15-302-003R

2

SS NAC-200122 CONNECTOR (CAP): AMPHENOL #P29045, FEMALE M22 THREAD, VINYL CAP WITH LANYARD

2

TT NAC-200126 CABLE (EXTENSION): AMPHENOL #P30781-E138, 138" LONG, M22 CONNECTORS, 12 AWG, 2 CONDUCTOR

2

UU NAC-200129 CABLE (SINGLE DROP): AMPHENOL #P30814, FOR 36" ZONE, M22 CONNECTORS, 12 AWG TRUNK, 18 AWG DROP, 2 CONDUCTOR

2

VV NAC-200301 ROLLER SENSOR: 762MM LENGTH, PNP (IP500, 93MM SPACING BE-TWEEN PHOTO EYES 7 EYES ON SENSOR, 102MMSPACING FROM THE ENDS OF THE FIRST PHOTO EYE, HEX MOUNTING, CABLE 2M)

8

WW* NAC-200303 ROUND BELT: 3/16" DIA. X 6 1/4" LONG, CYCLOTHANE-B 85A DU-ROMETER, HIGH TENSION BLUE, WELDED LOOP

8

XX* NAC-200304 ROUND BELT: 3/16" DIA. X 11-15/16" LONG, CYCLOTHANE-B 85A DU-ROMETER, HIGH TENSION BLUE, WELDED LOOP

100

YY* NAC-200305 ROUND BELT: 3/16" DIA. X 12-3/4" LONG, CYCLOTHANE-B 85A DU-ROMETER, HIGH TENSION TRANSLUCENT RED, WELDED LOOP

8

ZZ NAC-200307 PLUG: GRD LKG PLUG-NM L5-30P 1

A1 NAC-200308 PLUG: GRD LKG CONN-NM L5-30R 1

B1 NAC-200309 MTR (BRUSHLESS DC FLAT): NAC-200309: 24V DC, 4.0 AMP 4

C1 NAC-200310 LOCKING PIN: 1/4" DIAMETER PIN, 2 1/2" USEABLE LENGTH, 2 1/2" RETAINER CLEARANCE, ZINC PLATED STEEL, LOCKING RETAINER W/EASY RELEASE TAB

4

Page 27: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

24

Powered Flex Conveyor

Recommended Spare Parts List (cont.)

Item Part Number Description Qty

D1 NAC-200311 TUBE CAP: FOR 1 1/2 SQ. TUBE 8

E1 NAC-200313 COLLAR (SHAFT) 1/2 ID X 1" OD X 7/16 WIDE, W/SET SCREW, BLACK OXIDE

4

F1 NAC-200314 BUSHING (FLANGED): 1/2 ID X 5/8 OD X 1/2 LTB, WHITE NYLON 4

G1 NAC-200315 U-BOLT (SQUARE BEND): 3/8-16 THREAD, 2" INSIDE WIDTH, 2 3/8" C/C THREADS, 2 5/8" LONG, 1 1/2" THREAD LENGTH

2

H1 NAC-200316 CASTER (SWIVEL W/BRAKE): 5" X 1 1/4" RUBBER WHEEL, 1/2-13 THRD X 1 1/2" L. STEM

2

J1 NAC-200317 CASTER (SWIVEL): 5" X 1 1/4" RUBBER WHEEL, 1/2-13 THRD X 1 1/2" L. STEM

2

K1 NAC-200319 PINCH POINT STICKER FOR FX24. SIZE: .75" X 1.5" 4

L1 NAC-200320 SPEED CONTROLLER: MECH-DRIVE N24-SC, 1-9VDC, ANALOG OUTPUT 1

M1 NAC-200322 DRIVER CARD (24V DC): MECH-DRIVE N24-FM3 4

N1 SHSS012X2 SOCKET HEAD SHOULDER SCREW: 1/2" DIA. SHOULDER X 2" LONG, 3/8-16 THREAD, BLACK OXIDE, CASE HARDENED

4

P1 SHSS038X058 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 5/8" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED

50

Q1 SHSS038X134 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 1 3/4" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED

4

R1 FXLG-CW CASTER MOUNT WELDMENT: FLEX CONVEYOR 4

S1 FXLG-EH-HW-30 HANDLE WELDMENT: FLEX CONVEYOR 1

T1 FXLG-LW-30 LEG WELDMENT: FLEX CONVEYOR 2

U1 FXLG-RH-HW REMOVABLE HANDLE WELDMENT: FLEX CONVEYOR 2

V1 110351 LOCK WASHER: 5/16, ZINC PLATED 4

See following pages for corresponding drawings...

* Indicates wear parts

Manufactured parts are warranty for workmanship/craftsmanship only, critical parts (scissor plate/motors/cards) are warranty review. Fasteners are not covered under warranty.

Page 28: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

25

Powered Flex Conveyor

Recommended Spare Parts List (cont.)

billkr
Snapshot
Page 29: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

26

Powered Flex Conveyor

Recommended Spare Parts List (cont.)

billkr
Snapshot
Page 30: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

27

Powered Flex Conveyor

Recommended Spare Parts List (cont.)

billkr
Snapshot
Page 31: Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All twist lock plugs on the Powered Flex are L5-30R or L5-30P. • The (2) pass through

28

Powered Flex Conveyor

Warranty and Return Authorization Procedures

If the part in question is included in the replacement parts package, the following procedure will apply: • Identify the part number from the manual• If part is indicated as wear part

• Replace the damaged or defective part from parts inventory• Order additional parts as required

• If the part is indicated as a warranty part• Replace the damaged or defective part from parts inventory• Contact Conveyors & Drives, Inc. for a Return Merchandise Authorization

(RMA) number• Have conveyor serial number available when contacting C&D.

• Include the conveyor serial number and RMA number on the packaging and the packing slip

• We will inspect the part and make a warranty determination• If the part is under warranty, C&D will....

• ship a replacement to you to replenish parts stock• Issue a credit for the freight

If the part in question is not included in the replacement parts package, the following proce-dure will apply: • Identify the part number from the manual• Contact C&D for an initial review to establish if part is covered under warranty and to pro-

vide a quote if needed.• Have conveyor serial number available when contacting C&D

• Issue a purchase order for a replacement part• C&D will issue a Return Merchandise Authorization (RMA) number for the part to be re-

turned.• Include the conveyor serial number and RMA number on the packaging and the packing

slip• C&D will inspect the part and make a warranty determination• If the part is under warranty, C&D will Issue a credit to customer for the purchased part

and associated freight charges