power unit v3 / v4 - interface with frame · any tampe-ring may cause irreparable damage to the...
TRANSCRIPT
max 0,5 x 45
max 0,5 x 45
4141
L = 86,5
Tratto a min. L = 10,541
Zona tratto in tolleranza min. L = 5
Tratto a min. L = 10,541
Zona tratto in tolleranza min. L = 5
L = 86,5 ± 0,5
Min. length of the Ø 41 section = 10,5Min. length of the Ø 41 section = 10,5
Min. tolerance area of the section = 5 Min. tolerance area of the section = 5
Ø 41
- 0,03
- 0,06Ø
41 - 0,03
- 0,06
max 0,5 x 45
max 0,5 x 45
POWER UNIT V3 / V4 - INTERFACE WITH FRAME
WARNING!
THIS TECHNICAL MANUAL IS INTENDED FOR USE BY PROFESSIONAL MECHANICS.Anyone who is not professionally qualified to assemble bicycles should not attempt to install and operate on the components because of the risk of carrying out incor-rect operations that could cause the components to malfunction with the consequent risk of accidents, physical injury or even death.The actual product may differ from what is illustrated, as the specific purpose of these instructions is to explain the procedures for using the component.
COMPONENTS
1 - BOTTOM BRACKET SHELL
1.1 - BOTTOM BRACKET FOR STD CUPS (BC ITA / UK)
TYPE
X
1
1.2 - BOTTOM BRACKET SHELL L = 86.5 mm x Ø 41mm FOR OS FIT CUPS
2
Important: where not specified, all measurements are expressed in millimetres.
INTERFACE WITH FRAME - Rev. 03/ 05-2019 1
1.3 - BOTTOM BRACKET SHELL L = 68 mm x Ø 42 mm FOR OS FIT CUPS
44
41,960
0,5 x 45° x 2
9,8
9,7ref. 58,3 ref.
68
48,5
L = 68 ± 0,2
58,3 ref.
48,5 ±0,03 ±0,2
9,7 ref.
9,8
Ø 41,960
Ø 44
0,5 x 45° x 2
0 +
0,025
3
1.4 - BOTTOM BRACKET SHELL L = 68 mm x Ø 46 mm FOR OS FIT CUPS
48
45,960
0,5 x 45° x 2
9,8
9,7ref.
58,3 ref.
68
48,5
58,3 ref.
9,8
9,7ref.
68 ±0,2
48,5 ±0,03 ±0,2
0,5 x 45° x 2
Ø 48
Ø 45,960
+ 0,025 0
Important: where not specified, all measurements are expressed in millimetres.
Important: where not specified, all measurements are expressed in millimetres.
4
COMPONENTS
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1.5 - BOTTOM BRACKET SHELL BB386 EVO L = 86.5 mm x Ø 46 mm
15 mm
86,5 ± 0,5 mm
0Ø
46
-0,0
5 m
m
0,5 x 45° 0,5 x 45°0,5 x 45° 0,5 x 45°
86,5 ± 0,5
15Ø
46
0 - 0,
05
Important: where not specified, all measurements are expressed in millimetres.
5
1.6 - BOTTOM BRACKET SHELL PRESS FIT BB30 L = 68 mm x Ø 46 mm FOR OS FIT CUPS
15 mm
0,5 x 45°0,5 x 45°
68 ± 0,2 mm
0Ø
46
-0,0
5 m
m
68 ± 0,2
15
0,5 x 45°0,5 x 45°
Ø 4
60 - 0,
05
Important: where not specified, all measurements are expressed in millimetres.
6
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-2019 3
+0,
025
Ø 4
1,96
0 0
mm
Ø 4
4 m
m
0,5 x 45° 0,5 x 45°
48,5 ± 0,03 mm
68 ± 0,2 mm
9,8 mm
68 ± 0,2
48,5 ± 0,03 9,8
0,5 x 45° 0,5 x 45°
Ø 4
4
Ø 4
1,96
0 +
0,0
25
0
1.7 - BOTTOM BRACKET SHELL BB30 L = 68 mm x Ø 42 mm
Important: where not specified, all measurements are expressed in millimetres.
7
COMPONENTS
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73 ± 0,2 mm
15 mm
0,5 x 45°0,5 x 45°
0Ø
42
-0,0
5 m
m
1.8 - BOTTOM BRACKET SHELL BB30 L = 73 mm x Ø 42 mm
Important: where not specified, all measurements are expressed in millimetres.
8
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-2019 5
3 - EPS FRONT DERAILLEUR
3.1 - BRAZED ON VERSION
2 - ERGOPOWER EPS CONTROL LEVERS
R = 60 - 75 mmNO! OK!
1
• Do not seat the top part of the control in the straight section of the handlebar (Fig. 1).• Seat the control in the curved part with R = 60 - 75 and diameter = 23.8 - 24.2 (including any ovalization) to guarantee more ef-fective fixing (Fig. 1).
CAUTIONMake sure that the part of the handlebar onto which you are fitting the control has a surface rough enough to guarantee maximum adherence.
WARNING!If the controls are not fitted correctly they may cause accidents or physical injuries.
E: minimum value 12.5 mm (E > 12,5 mm)
R = 7,5 - 8 mm for the entire width E
MC BOX CENTRE
(EN
GLI
SH T
HR
EA
D)
(ITA
LIA
N T
HR
EA
D)
(EN
GLI
SH T
HR
EA
D)*
(ITA
LIA
N T
HR
EA
D)
(*) ONE OF THE TWO VALUES MUST BE SATISFIED
E
1
Important: w
here not specified, all measurem
ents are expressed in millim
etres.
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-20196
L
In order to have compatibility with all the chainrings indicated in table 1, the following measurements must be observed C: minimum value 22 mm (C > 22 mm) - B: maximum value 27 mm (B < 27 mm) - A: maximum value 5 mm.Increasing the dimensions of the slot, in other words, the C value, and therefore decreasing A, the compatibility of the chainrings can be increased beyond the indications in table 1.
2
COMPONENTS
7
CAUTIONFor frames with 35 mm seat tube, use exclusively Campagnolo clamps code DC12-SR5B.
CAUTIONMake sure nothing interferes with the frame in the area indicated as L1.
X
X_____________69,2 - 70,867,2 - 68,8
130
- 13
1 m
m
0 ±0,5
Center line of seat tube
Center of BB
Italian threadBC thread
A
Dx
Sx
(*)
(*)
* errore di simmetria max 2mm rispetto ad A
Center of BB
Center line of seat tube
Italian threadBC thread
L
69,2 - 70,867,2 - 68,8
130
- 131
mm
(*)
(*)
A
ASymmetry error max 2 mm with respect to
Dx
3.2 - CLAMP-ON VERSION
X
Sx
X
Important: where not specified, all measurements are expressed in millimetres.
INTERFACE WITH FRAME - Rev. 03/ 05-2019 7
3
3.1
COMPONENTS
α = virtual angle between the thru-post tube for the front derailleur and lower drop-out mountsL = length of the lower drop-outsThe figure assumes that the front derailleur fixing screw axis is perpendicular to the axis of the post tube
3.3 - CHAINSTAY DIMENSIONING
405 mm 75 mm110 mm
7 m
m m
ax
15 m
m m
ax
α =
63° -
66° 90°
L
15 m
m m
ax
α = 63
° - 66
°
7 m
m m
ax
FRAMES FOR TRADITIONAL BRAKES FRAMES FOR DISC BRAKES
L = 405 mm min. L = 410 mm min.
4
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COMPONENTS
4,8
10,7
25
36,2
11,8
9
42,8 2,4
52
15,6
25
4,82,442,8
10,7
15,6
36,2
911
,8
52
Important: where not specified, all measurements are expressed in millimetres.
5
INTERFACE WITH FRAME - Rev. 03/ 05-2019 9
3.4 - DIMENSIONS OF FRONT DERAILLEUR
4.1 - MINIMUM CHAINSTAY LENGTH
4 - EPS REAR DERAILLEUR
LL
FRAMES FOR TRADITIONAL BRAKES
L = 405 mm min.
FRAMES FOR DISC BRAKES
L = 410 mm min.
1
4.2 - DROP-OUT SPECIFICATIONS
The stroke of the cage in relation to the cable throw is checked by Campagnolo Quality Control for each single piece produced.The distance of the rear derailleur hanger from the first sprocket influences this stroke, so it is indispensable to stay within the tolerance prescribed as per the drawing (Fig. 2).
ATTENTION!
Campagnolo® rear derailleurs are designed to work with dro-pouts that have the dimensions shown in Fig. 3.For your safety and for the performance of the drivetrain please make sure that the dropout of your bicycle has those dimen-sions.If you have any doubts please have a qualified mechanic inspect your bike before using it.Drop-outs outside these specifications can lead to a serious loss of performance.
10,2 - 12,2 mm max10,2 - 12,2 mm max
R max = 8,8
L
B
XL = 24 ÷ 28 mmX = 4 ÷ 8 mmB = 25° ÷ 35°
R max = 1
L = 24 ÷ 28 mmX = 4 ÷ 8 mmB = 25° ÷ 35°
R max = 8,8R max = 1
L
B
X
2 3
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-201910
COMPONENTS
B
4
B
5 - HOLE DIAMETER
WARNING Never attempt to modify the cable connectors (e.g. to reduce the diameter of the connectors themselves). Any tampe-ring may cause irreparable damage to the connectors and compromise the watertightness of the system.
INTERFACE WITH FRAME - Rev. 03/ 05-2019 11
5.1 - HOLES IN FRAME
7 8
Ø7
13,13
Ø7,00
21,90
Ø7,00
21,70
Ø7,00
The diameter of the holes and their positions have to conform to the measurements indicated here.IMPORTANT: the diameter of the connectors is 7 mm, and as such, the holes on the frame into which these connectors must be inserted (located near the steering tube (Fig.1), the front derailleur and the rear derailleur (Fig.3) must have a minimum diameter of 7.5 mm.
1
L
Section A
R
22,5 or less
25 or more17
,7 o
r m
ore
L
Section B
R
27 or less
10,5 mm or 15 mm
Ø 9,5 mm
M5 x 0,8
M5 x 0,8
Ø 16 or more
7 or
mor
e
Ø 33,6 or more
L
Section C
R
CB A
Ø12 or more
13 or less16,5 or more
SECTION BSECTION A
SECTION C
M5 x 0,8
Ø 9,5 mm
10,5 mm o 15 mm
≤ 22,5 mm
≥ 25 mm
≥ 7
mm
2
Ø ≥ 16 mm
≤ 27 mm
Ø ≥ 33,6 mmØ ≥ 12 mm
≤ 13 mm≥ 16,5 mm
≥ 17
,7 m
m
M5 x 0,8
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-201912
7
8
Ø7
13,13
Ø7,00
21,90
Ø7,00
21,70
Ø7,00
7
8
Ø7
13,13
Ø7,00
21,90
Ø7,00
21,70
Ø7,00
Max 100
(45°
)
3
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-2019 13
5.2 - HOLES IN HANDLEBAR
If the internal V4 interface is installed inside the handlebar, the latter must comply with the following specifications:1) Inner diameter of the handlebar, right side, with a length from the edge of 49 mm: 19 - 22.5 mm (Fig.4) 2) Presence of two holes to enable the connectors (which are to be connected to the controls and the power unit) to come out of the handlebar: specifications regarding the size of the holes and their position Fig.4. 3) There must be a hole inside the handlebar with a minimum diameter of 8 mm along its entire length. This is used to pass the connector and the corresponding wiring to be connected to the left control from the right side of the handle-bar to the left, where the interface is to be positioned.
4
49 mm Min.
49 mm Min.
49 mm Min.
8.5 mm Min.
8.5 mm Min.
8.5 mm Min.
19-22.5 mm
Min.
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-201914
6 - DIMENSIONS
6.1 - FORESEEN DIMENSIONS FOR THE V4 POWER UNIT (FOR POSITIONING IN THE SEAT SUPPORT PIPE)
Ø 31,4Ø 25,2
85,5
Ø 1
6,7
259
104
104
70
70
1
Important: where not specified, all measurements are expressed in millimetres.
COMPONENTS
6.1.1 - FORESEEN DIMENSIONS FOR THE V3 POWER UNIT (FOR POSITIONING IN THE SEAT SUPPORT PIPE)
Ø 31,4Ø 25,2
85,5
Ø 1
6,7
232
104
104
70
70
2
Important: where not specified, all measurements are expressed in millimetres.
INTERFACE WITH FRAME - Rev. 03/ 05-2019 15
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-201916
6.2 - FORESEEN DIMENSIONS FOR THE V4 / V3 POWER UNIT(WITH SUPPORT FOR POSITIONING IN THE BOTTLE HOLDER)
19,6
SECTION A - A SECTION B - B
23,9
Ø 27
Ø 27
M4 floating insert +- 1 mm
B
BA
A
64 ±1
19,6
Important: where not specified, all measurements are expressed in millimetres.
3
25,4
22,9
21,4
23,9
21,4
25,4
22,9
6.3 - OVERALL DIMENSIONS OF V4 / V3 INTERFACE (EXTERNAL VERSION)
22,5
7,67,8 32,2
25,9
47,6
27,9
2,1
5,4
23,1
Important: where not specified, all measurements are expressed in millimetres.
4
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-2019 17
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-201918
8,2
7,5
10,5
Ø 7,4
Ø 2,5
49°
6
12
1,4
2,5
12
6
10,5
Ø 7,4
7,5
8,2
1,4
2,5
49°
Ø 2,5
6.5 - GROMMET FOR FRAME
5
Important: where not specified, all measurements are expressed in millimetres.
6.4 - FORESEEN DIMENSIONS FOR THE V4 INTERFACE UNIT (INTERNAL VERSION)
15,39
3,527
Ø 1
9
27,6
49
35,5
M3
20
Ø 28
4.1
HANDLEBAR VERSION
FRAME VERSION
36
6.6 - DIMENSIONS FOR 12s ULTRA-TORQUE CRANKSET
68
12,8
9,7
4,8
3,8
3,4
91,5 23,5
193,
5
193,
5
180
111
94
8578,5
59
6
Important: where not specified, all measurements are expressed in millimetres.
WARNING!
12s cranksets are compatible SOLELY AND EXCLUSIVELY with 12s EPS groupsets.
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-2019 19
COMPONENTS
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6.7 - DIMENSIONS FOR 11s ULTRA-TORQUE CRANKSET (MY 2015 - 2018)
68
12,3
10
4,5
3,6
3
91,5 23,5
193,
5
193,
5
180
111
9485
78,5
59
Important: where not specified, all measurements are expressed in millimetres.
WARNING!
11s cranksets are compatible SOLELY AND EXCLUSIVELY with 11s EPS groupsets.
7
6.8 - DIMENSIONS FOR 11s ULTRA-TORQUE CRANKSET (UP TO 2014 RANGE)
WARNING!
11s cranksets are compatible SOLELY AND EXCLUSIVELY with 11s EPS groupsets.19
3,5
72,1 78,7 94
107
180 19
3,5
91,5 23,5
68
12,3
10,3
4,6
2,8
12,3
10,3
4,6
2,8
68
193,
5
193,
518
010
794
78,7
72,1
91,5 23,5
Important: where not specified, all measurements are expressed in millimetres.
COMPONENTS
8
INTERFACE WITH FRAME - Rev. 03/ 05-2019 21
COMPONENTS
INTERFACE WITH FRAME - Rev. 03/ 05-201922
6.9 - DIMENSIONS FOR 11v POWER-TORQUE SYSTEM CRANKSET
WARNING!
11s cranksets are compatible SOLELY AND EXCLUSIVELY with 11s EPS groupsets.19
3,5
72,1 78,5 93
,7 110,
818
0 193,
5
91,5 23,5
68
12,3
10,1
4,6
2,8
3,6
84,5
91,5 23,5
12,3
3,6
4,6
2,8
10,1
193,
5
193,
5
110,
818
0
93,7
84,5
78,5
72,1
68
Important: where not specified, all measurements are expressed in millimetres.
9
6.10 - DIMENSIONS FOR OVER-TORQUE (BB386 EVO) CRANKSET
WARNING!
11s cranksets are compatible SOLELY AND EXCLUSIVELY with 11s EPS groupsets.
14.5 mm100.5 mm
86.5 mm
186
mm
3 mm
1 mm
4.6 mm
6.4 mm
186
mm
175
mm
72.1
mm
78.5
mm 10
7 m
m
85.2
mm
100,5 14,5
3
14,6
6,4
86,5
72,1
186
107
175
78,5
85,2
186
Important: where not specified, all measurements are expressed in millimetres.
COMPONENTS
10
INTERFACE WITH FRAME - Rev. 03/ 05-2019 23
COMPONENTS
6.11 - DIMENSIONS FOR OVER-TORQUE TECHNOLOGY (PRESS FIT BB30 / BB30) CRANKSET
WARNING!
11s cranksets are compatible SOLELY AND EXCLUSIVELY with 11s EPS groupsets.
91.5 mm 23.5 mm
2.8 mm
4.6 mm
10.3 mm
12.3 mm
68 mm
186
mm
186
mm
175
mm
107
mm
85.2
mm
78.5
mm
72.1
mm
91,5 23,5
12,310,34,62,8
68
78,5
72,1
186
107
175
85,2
186
Important: where not specified, all measurements are expressed in millimetres.
11
INTERFACE WITH FRAME - Rev. 03/ 05-201924