power mosfet integrated high efficiency bcm led driver … · 2018-10-04 · power mosfet...
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RT8497
Copyright © 2017 Richtek Technology Corporation. All rights reserved. is a registered trademark of Richtek Technology Corporation.
DS8497-03 July 2017 www.richtek.com 1
Power MOSFET Integrated High Efficiency BCM LED Driver Controller for High Power Factor Applications
General Description
The RT8497 integrates a power MOSFET and a
Boundary mode controller. It is used for step down
converters by well controlling the internal MOSFET and
regulating a constant output current.
The RT8497 features a ZCS detector which keeps
system operating in BCM and obtaining excellent
power efficiency, better EMI performance.
The RT8497 achieves high Power Factor Correction
(PFC) and low Total Harmonic Distortion of Current
(THDi) by a smart internal line voltage compensation
circuit which has minimized system component counts;
saved both PCB size and total system cost.
Especially, the RT8497 can use a cheap simple drum
core inductor in the system instead of an EE core to
obtain high efficiency.
The RT8497 is housed in a SOP-8 package. Thus, the
components in the whole LED driver system can be
made very compact.
Ordering Information RT8497
Package Type
S : SOP-8
Lead Plating System
G : Green (Halogen Free and Pb Free)
MOSFET Built-In
Default : 500V/5.2
A : 500V/2
B : 600V/4.2
C : 600V/7
D : 600/3.2
Note :
Richtek products are :
RoHS compliant and compatible with the current
requirements of IPC/JEDEC J-STD-020.
Suitable for use in SnPb or Pb-free soldering processes
Features Built-In Power MOSFET
Support High Power Factor and Low THDi
Applications
Programmable Constant LED Current with
High-Precision Current Regulation
Extremely Low Quiescent Current Consumption
and 1A Shutdown Current
Compact Floating Buck Topology with Low
Component Counts, Small PCB Size, and Low
System BOM Cost
Unique Programmable AND Pin for ZVS Setting
to Achieve Best Power Efficiency
Support Off-Line Universal Input Voltage Range
Built-in Over Thermal Protection
Built-in Over Voltage Protection
Output LED String Open Protection
Output LED String Short Protection
Output LED String Over Current Protection
Applications E27, PAR, Light Bar, Offline LED Lights
Pin Configuration (TOP VIEW)
SGND
VC
AND
SOURCE
VCC
NC
DRAIN
DRAIN
2
3
4 5
6
7
8
SOP-8
RT8497
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www.richtek.com DS8497-03 July 2017 2
Marking Information
RT8497
GSYMDNN
RT8497GS : Product Number
YMDNN : Date Code
RT8497GS
RT8497CGS : Product Number
YMDNN : Date Code
RT8497CGS
RT8497B
GSYMDNN
RT8497BGS : Product Number
YMDNN : Date Code
RT8497BGS
RT8497A
GSYMDNN
RT8497AGS : Product Number
YMDNN : Date Code
RT8497AGS
RT8497C
GSYMDNN
RT8497DGS : Product Number
YMDNN : Date Code
RT8497DGS
RT8497D
GSYMDNN
Functional Pin Description
Pin No. Pin Name Pin Function
1 SGND Ground of the chip.
2 VC Close Loop compensation node.
3 AND Next delay timing function control.
4 SOURCE Internal power MOSFET source connection.
5, 6 DRAIN Internal power MOSFET drain connection.
7 NC No internal connection.
8 VCC Supply voltage input of the chip. For good bypass, a ceramic capacitor near the
VCC pin is required.
RT8497
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DS8497-03 July 2017 www.richtek.com 3
Functional Block Diagram
DRAIN
Regulator
SGND
AND
State
Machine
VCC
VC
AEA+
-
+-
250mVSOURCE
SOURCE
Operation The RT8497 senses true average output current and
keeps the system driving constant output current. The
VC pin is the compensation node in this close loop
system and dominates the frequency response. To
stabilize the system and achieve better PFC / THDi,
proper selection of a compensation network is needed.
RT8497
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Absolute Maximum Ratings (Note 1)
Supply Input Voltage ------------------------------------------------------------------------------------------------ 0.3V to 40V
DRAIN to SOURCE Voltage, VDS, (RT8497B, RT8497C, RT8497D) ---------------------------------- 0.3V to 600V
DRAIN to SOURCE Voltage, VDS, (RT8497, RT8497A) -------------------------------------------------- 0.3V to 500V
DRAIN Current, ID @ TC = 25C -------------------------------------------------------------------------------- 1.4A
DRAIN Current, ID @ TC = 100C ------------------------------------------------------------------------------ 0.9A
Power Dissipation, PD @ TA = 25C
SOP-8 ------------------------------------------------------------------------------------------------------------------- 0.53W
Package Thermal Resistance (Note 2)
SOP-8, JA ------------------------------------------------------------------------------------------------------------- 188C/W
Lead Temperature (Soldering, 10 sec.) ------------------------------------------------------------------------- 260C
Junction Temperature ----------------------------------------------------------------------------------------------- 150C
Storage Temperature Range -------------------------------------------------------------------------------------- 65C to 150C
ESD Susceptibility (Note 3)
HBM (Human Body Model) ---------------------------------------------------------------------------------------- 2kV
Recommended Operating Conditions (Note 4)
Supply Input Voltage ------------------------------------------------------------------------------------------------ 10V to 30V
Ambient Temperature Range-------------------------------------------------------------------------------------- 40C to 85C
Junction Temperature Range ------------------------------------------------------------------------------------- 40C to 125C
Electrical Characteristics (VCC = 24V, TA = 25C, unless otherwise specified)
Parameter Symbol Test Conditions Min Typ Max Unit
VCC UVLO ON VUVLO_ON 17 18 19 V
VCC UVLO OFF VUVLO_OFF 6.4 7.2 8 V
VCC Shut Down Current ISHDN VCC = 15V -- -- 1 A
VCC Quiescent Current IQ Drain stands still -- 0.5 5 mA
VCC Operating Current ICC By CGATE = 1nF, Freq. = 20kHz -- 1 5 mA
VCC OVP Level VOVP 31.5 34 38.5 V
Current Sense Threshold VSENSE 242.5 250 257.5 mV
AND Pin Leakage Current IAND VAND = 5V -- 1 2 A
Static Drain-Source
On-Resistance RDS(ON)
VGS = 12V, ID
= 100mA
RT8497 -- 5.2 --
RT8497A -- 2 --
RT8497B -- 4.2 --
RT8497C -- 7 --
RT8497D -- 3.2 --
RT8497
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DS8497-03 July 2017 www.richtek.com 5
Parameter Symbol Test Conditions Min Typ Max Unit
Drain-Source Leakage Current IDSS
RT8497, VDS = 500V
-- -- 10 A
RT8497A, VDS = 500V
RT8497B, VDS = 600V
RT8497C, VDS = 600V
RT8497D, VDS = 600V
Note 1. Stresses beyond those listed “Absolute Maximum Ratings” may cause permanent damage to the device. These are
stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the
operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect
device reliability.
Note 2. JA is measured under natural convection (still air) at TA = 25C with the component mounted on a high
effective-thermal-conductivity four-layer test board on a JEDEC 51-7 thermal measurement standard.
Note 3. Devices are ESD sensitive. Handling precaution recommended.
Note 4. The device is not guaranteed to function outside its operating conditions
RT8497
Copyright © 2017 Richtek Technology Corporation. All rights reserved. is a registered trademark of Richtek Technology Corporation.
www.richtek.com DS8497-03 July 2017 6
Typical Application Circuit
3
2
1
8
4
EC1
L1
Bootstrap diode
R2
D1
R1
Optional
CIN
AND VCC
SOURCESGND
VC
C2
DRAIN
5, 6
C1
+
D2
Bridge Rectifier
+
-
RT8497R3
(Optional)
Figure 1. Typical Application of Buck Type
RT8497
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DS8497-03 July 2017 www.richtek.com 7
Typical Operating Characteristics
Operating Current vs. Supply Voltage
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
0 10 20 30 40
Supply Voltage (V)
Op
era
tin
g C
urr
en
t (m
A)
GATE with 1nF
Operating Current vs. Temperature
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
-50 0 50 100 150
Temperature (°C)
Op
era
tin
g C
urr
en
t (m
A)
VCC = 24V, GATE with 1nF
OVP vs. Temperature
30
31
32
33
34
35
36
37
38
39
40
-50 -30 -10 10 30 50 70 90 110 130 150
Temperature (°C)
OV
P (
V)
UVLO vs. Temperature
0
2
4
6
8
10
12
14
16
18
20
-50 0 50 100 150
Temperature (°C)
UV
LO
(V
)
UVLO_ON
UVLO_OFF
Sense Threshold vs. Supply Voltage
0
50
100
150
200
250
300
350
400
450
500
0 10 20 30 40
Supply Voltage (V)
Se
nse
Th
resh
old
(m
V)
Sense Threshold vs. Temperature
0
50
100
150
200
250
300
350
400
450
500
-50 0 50 100 150
Temperature (°C)
Se
nse
Th
resh
old
(m
V)
VCC = 24V
RT8497
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www.richtek.com DS8497-03 July 2017 8
Efficiency vs. Input Voltage
75
80
85
90
95
100
85 105 125 145 165 185 205 225 245 265
Input Voltage (V)
Effic
ien
cy (
%)
VIN_AC = 90V to 264V
IOUT = 320mA, LED 16pcs,
L = 470μH
RT8497A
Output Current vs. Input Voltage
270
280
290
300
310
320
330
340
350
360
370
85 105 125 145 165 185 205 225 245 265
Input Voltage (V)
Ou
tpu
t C
urr
en
t (m
A)
VIN_AC = 90V to 264V
IOUT = 320mA, LED 16pcs,
L = 470μH
RT8497A
Power Factor vs. Input Voltage
0.70
0.75
0.80
0.85
0.90
0.95
1.00
85 105 125 145 165 185 205 225 245 265
Input Voltage (V)
Po
we
r F
acto
r
VIN_AC = 90V to 264V
IOUT = 320mA, LED 16pcs,
L = 470μH
RT8497AVIN_AC = 264V
Input and Output Current
Time (5ms/Div)
VIN
(500V/Div)
VOUT
(50V/Div)
IIN(200mA/Div)
IOUT
(500mA/Div) IOUT = 320mA, LED 16pcs, L = 470μH
Power On
Time (100ms/Div)
VIN
(500V/Div)
VOUT
(20V/Div)
IOUT
(200mA/Div)
VIN_AC = 264V
IOUT = 320mA,
LED 16pcs, L = 470μH
Power Off
Time (100ms/Div)
VIN
(500V/Div
VOUT
(20V/Div)
IOUT
(200mA/Div)
VIN_AC = 264V
IOUT = 320mA,
LED 16pcs, L = 470μH
RT8497
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DS8497-03 July 2017 www.richtek.com 9
Total Harmonic Distortion
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
3 5 7 9 11 1315 17 19 21 23 25 2729 31 33 35 37 39
Class C
MeasuredVIN_AC = 115V
IOUT = 320mA, LED 16pcs,
L = 470μH
Total Harmonic Distortion
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
Class C
MeasuredVIN_AC = 230V
IOUT = 320mA, LED 16pcs,
L = 470μH
RT8497
Copyright © 2017 Richtek Technology Corporation. All rights reserved. is a registered trademark of Richtek Technology Corporation.
www.richtek.com DS8497-03 July 2017 10
Application Information The RT8497 is a Boundary mode converter, which can
be used in buck configuration, to provide a constant
output current to the (LED) load. It contains special
circuitry for achieving high power factor and low input
current THD, while minimizing external component
count. The RT8497 integrates a power MOSFET and
housed in a SOP-8 package. Thus, the components in
the whole LED driver system can be made very
compact.
The RT8497 can achieve high accuracy LED output
current via the average current feedback loop control.
The internal sense voltage (250mV typ.) is used to set
the average output current. The average current is set
by the external resistor, RS. The sense voltage is also
used for over current protection (OCP) function. The
typical OCP threshold is about seven times of the
sense voltage threshold.
Under Voltage Lockout (UVLO)
The RT8497 includes a UVLO function with 10.8V
hysteresis. For system start up, the VIN must rise over
18V (typ.) to turn on the internal MOSFET. The internal
MOSFET will turn off if VIN falls below 7.2V (typ.)
Setting Average Output Current
The output current that flows through the LED string is
set by an external resistor, RS, which is connected
between the GND and SOURCE pins. The relationship
between output current, IOUT, and RS is shown below :
OUTS
250I = mA
R
Start-up Resistor
The start-up resistor should be chosen to set the start
up current exceeds certain minimum value. Otherwise,
the RT8497 may latch off and the system will never
start.
The start-up current equals 2 90V / R1 +R2 (for
110VAC regions), and equals 2 180V / R1 +R2
(for 220VAC regions). The typical required minimum
start-up current is 100A. The typical total start up
resistance (R1+ R2) is around 1M Ohm for universal
inputs.
Input Diode Bridge Rectifier Selection
The current rating of the input bridge rectifier is
dependent on the VOUT /VIN conversion ratio and out
LED current. The voltage rating of the input bridge
rectifier, VBR, on the other hand, is only dependent on
the input voltage. Thus, the VBR rating is calculated as
below :
BR AC(MAX)V = 1.2 2 V
where VAC(MAX) is the maximum input voltage (RMS)
and the parameter 1.2 is used for safety margin.
For this example :
BR AC(MAX)V = 1.2 2 V = 1.2 2 264 = 448V
If the input source is universal, VBR will reach 448V. In
this case, a 600V, 0.5A bridge rectifier can be chosen.
Input Capacitor Selection
For High Power Factor application, the input Capacitor
CIN should use a small value capacitance to achieve
line voltage sine-wave.
The voltage rating of the input filter capacitor, VCIN,
should be large enough to handle the input voltage.
VCIN ≥ (1.2× 2 × VAC(MAX) ) = (1.2× 2 × 264) = 448V
Thus, a 0.1F / 500V film capacitor can be chosen in
this case.
Inductor Selection
For high power factor application, the RT8497 operates
the converter in BCM (Boundary-Condition Mode). The
inductance range is defined by peak current of inductor、
maximum and minimum value of switching on time and
off time, for ensuring the inductor operates in BCM. The
peak current of inductor is showed as below :
PEAK
PEAK
2PinI =
V F a
OUT
PEAK
Vwhere a =
V
and
4 3 2F a -0.411a +0.296a -0.312a +0.638a-0.0000846,
a|0~0.7
The inductance range is showed as below :
RT8497
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PEAK OUT ONOUT OFF
PEAK PEAK
V V TV TL = =
I I
Where 0.5s TON 35s and 2s TOFF 30s
The frequency at the top of the sine wave can be
calculated :
SWON OFF DELAY
1f =
T + T + T
(Tdelay is determined by the resistor connected to AND
pin , see Turn on delay time)
Turn On Delay Time
After the inductor current has reached zero, a
resonance will occur between the inductor and the
MOSFET drain-source capacitance.
In order to minimize the MOSFET switching losses, the
RT8497 provides the flexibility to adjust the delay time
of next switch-on cycle in order to switch-on at the
maximum point of the resonance, which corresponds to
the minimum drain-source voltage value.
The delay time from zero current point to the maximum
of the switch resonance which can be calculated from :
resonance SWT = L1 C
where CSW is the capacitance at the switch node,
mostly determined by the MOSFET drain-source
capacitance.
The delay time TDELAY from zero current detection
point to next MOSFET switch-on cycle can be adjusted
by the resistor value R3B connected between AND pin
and IC GND
TDELAY(μs)=(-0.4 x R3B2+3500 x R3B+407500) x 10
-6
R3B resister value in k.
Forward Diode Selection
When the power switch turns off, the path for the
current is through the diode connected between the
switch output and ground. This forward biased diode
must have minimum voltage drop and recovery time.
The reverse voltage rating of the diode should be
greater than the maximum input voltage and the
current rating should be greater than the maximum
load current.
The peak voltage stress of diode is :
D AC(MAX)V 1.2 2 V = 1.2 2 264 = 448V
The input source is universal (VIN = 85V to 264V), VD
will reach 448V.
Thermal Protection (OTP)
A thermal protection feature is included to protect the
RT8497 from excessive heat damage. When the
junction temperature exceeds a threshold of 150°C, the
thermal protection OTP will be triggered and the
internal MOSFET will be turned off.
Thermal Considerations
The junction temperature should never exceed the
absolute maximum junction temperature TJ(MAX), listed
under Absolute Maximum Ratings, to avoid permanent
damage to the device. The maximum allowable power
dissipation depends on the thermal resistance of the IC
package, the PCB layout, the rate of surrounding
airflow, and the difference between the junction and
ambient temperatures. The maximum power
dissipation can be calculated using the following
formula :
PD(MAX) = (TJ(MAX) TA) / JA
where TJ(MAX) is the maximum junction temperature,
TA is the ambient temperature, and JA is the
junction-to-ambient thermal resistance.
For continuous operation, the maximum operating
junction temperature indicated under Recommended
Operating Conditions is 125C. The junction-to-
ambient thermal resistance, JA, is highly package
dependent. For a SOP-8 package, the thermal
resistance, JA, is 188C/W on a standard JEDEC 51-7
high effective-thermal-conductivity four-layer test board.
The maximum power dissipation at TA = 25C can be
calculated as below :
PD(MAX) = (125C 25C) / (188C/W) = 0.53W for a
SOP-8 package.
The maximum power dissipation depends on the
operating ambient temperature for the fixed TJ(MAX)
and the thermal resistance, JA. The derating curves in
Figure 2 allows the designer to see the effect of rising
ambient temperature on the maximum power
dissipation.
RT8497
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Figure 2. Derating Curve of Maximum Power
Dissipation
Layout Considerations
For best performance of the RT8497, the following
layout guidelines should be strictly followed.
The hold up capacitor, C1, must be placed as close as
possible to the VCC pin.
The compensation capacitor, C2, and delay resistor,
R3B, must be placed as close as possible to the VC
and the AND pin.
The IC SOURCE pin are high frequency switching
nodes. The traces must be as wide and short as
possible.
Keep the main traces with switching current as short
and wide as possible.
Place CIN, L1, RS, COUT, and D1 as close to each
other as possible.
Place the capacitor
C1 as close as possible
to the VCC pin
VMAIN
CIN
Power GND
L1
LED-
LED+RS
C1
COUT
D1
Analog GND
D2
RB
R1
Place the compensation
Components C2 and R3B as
close as possible to the IC
Analog GND
R2
C2
R3B
VCC
Narrow trace from
main circuit to the IC
to avoid the
switching noise
ZD(Option)
Place the Diode D1 and the
resistor RS as close as
possible to the SOURCE pin
RT8497
1 2 3 4
5678
GN
D
VC
AN
D
SO
UR
CE
DR
AIN
DR
AIN
NC
VC
C
Kelvin sense from the sense resistor
directly from the bottom end of the
sense resistor is necessary to avoid
the sense threshold setting error by the
parasitic PCB trace resistance.
Figure 3. PCB Layout Guide
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0 25 50 75 100 125
Ambient Temperature (°C)
Ma
xim
um
Po
we
r D
issip
atio
n (
W) 1 Four-Layer PCB
RT8497
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DS8497-03 July 2017 www.richtek.com 13
Outline Dimension
Symbol Dimensions In Millimeters Dimensions In Inches
Min Max Min Max
A 4.801 5.004 0.189 0.197
B 3.810 3.988 0.150 0.157
C 1.346 1.753 0.053 0.069
D 0.330 0.508 0.013 0.020
F 1.194 1.346 0.047 0.053
H 0.170 0.254 0.007 0.010
I 0.050 0.254 0.002 0.010
J 5.791 6.200 0.228 0.244
M 0.400 1.270 0.016 0.050
8-Lead SOP Plastic Package
Richtek Technology Corporation 14F, No. 8, Tai Yuen 1st Street, Chupei City
Hsinchu, Taiwan, R.O.C.
Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries.