power-bend pro · 2d and 3d programming. 3-d drawing feature. 2d dxf import feature. automatic...
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M E T A L F A B R I C A T I N G M A C H I N E R Y
innovative technologies.
POWER-BEND PRO3 Axes (R Manual) CNC Press Brake.
Innovative Technologies. | www.ermaksan.com.tr | Press Brake Series.
P
After half a century, Ermaksan is moving confidently into the future
With 48 years of technological investment and innovative R&D department, Ermaksan has become one of the of the world’s leading companys in the sheetmetal fabricationg machinery industry.
Ermaksan is a pioneer in the industry with strong R&D department, 860,000 sq.ft. modern production facility, highly qualified team of 700 staff dedicated to high quality manufacturing of our machine tools .
Our factory is equipped with the latest industry leading precision CNC machines. Under the supervision of expert engineers, the factory manufactures 3,000+ machines annually. Ermaksan is one of the world’s leading companys in the industry represented by exclusive dealers around the world with strong technical support in 70 countries.
Ermaksan designs and manufactures durable, productive, and value based machinery. We do this by, continuously meeting customer demands and exceeding industry standards towards sustainable growth.
High-Tech CNC Machines manufactured by Ermaksan;
� New Generation Fiber Lasers � CO2 Lasers � Press Brakes � Servo Motorized Hybrid Press Brakes � Plasma Cutting Machines � Punch Presses � Shear Cutters � Iron Workers
www.ermaksan.com.tr
M E T A L F A B R I C A T I N G M A C H I N E R Y
innovative technologies.
ERMAKSAN’s first subdivision and showroom in North America, ERMAK USA.
Ermaksan USA opened its doors to its customers and business partners in the Chicago land area in 2010 with a 11,000 square foot facility, where you can see state of art Ermaksan products under power.
In order to show Ermaksan customers our endless commitment to their success we have placed over $ 2.000.000 dollars in spare parts in inventory at our Chicago Facility.
We invite everyone to visit our facility to see a demonstration of our machines at their convenience.
M E T A L F A B R I C A T I N G M A C H I N E R Y
www.ermakusa.com
Stronger, faster and deeper bendings;
Power-Bend Pro Series allow you to have more production capacity and prevent time loss on production.
3 Axes (R Manual) CNC Press Brake
Power-Bend Series machines redesign based on users preferences and it become unique machine with its electronic and mechanical features.
Power-Bend Pro Series are among the highest rated machines which will help you increase your productivity and keep costs at minimum level with its user friendly CNC controller and low cost hydraulic maintenance.
New Power-Bend Pro is exactly what you need for your production where complicated, sensitive, single or multiple bendings on high speed are needed.
CYBELEC DNC600S.9,4’’ high resolution 2D graphical screencomes standard with Power-Bend Pro.
Sliding front support arms.Scaled in metric, height adjustable front support arms.
Stronger, faster anddeeper bendings
Rigid structure.Dynamic and solid body machined with maximum sensitivity.
Backgauge fingers.Special design foldable back gauge fingers.
SICK M 2000 rear light guard.CE standards safety protections help you workin safer conditions.
Combine ofspeed andpower
High Free Falling Speed
High Bending Speed
High Returning Speed
High quality and repetitive bending is obtainedby using syncronized cylinders and valves.
Automatic axis referencing and calibrating atthe first time when machine is turned on.
All ERMAKSAN machines are designed by usingSOLID WORKS 3D programming and made byenhanced ST44-1 quality steel with the latesttechnology.
Rigid upper beam runs on 8-point bearingswith bending precision of 0,004”.
Well-known top and bottom tool brands are longlasting stiffened and provide precise bending.
Silent high pressure pump.
X
Z1 Z2
R
Display product is featured with optional configuration.
R
X
Backgauge system.Power-Bend Pro offers you motorized X axisback gauge and manuel R axis as standard.
4 axis (X, R, Z1, Z2) servo motorized back gauge.Backgauge positioning with 0,002” accuracy.
Option.
Standard.
2 axis (X, R)4 axis (X, R, Z1, Z2)6 axis (X, R, Z1, Z2, X1, X2)Servo motorized backgauge. (option)
Specially designed and produced backgauges by ERMAKSAN help you multifunctional and sensitive bending in complex parts.
CNC and Servo motors run on rail and with 0,002” sensitive high precision ball screws which help you to be competitive.
Top clamping promecam.Promecam type top clampings can esily be put on and off.
Fiessler Akas LCIIM finger protection.
Display product is featured with optional configuration.
Hydraulic blocks.
HEIDENHEIN and GIVI MISURE lineer scales.
General featuresSyncronized working cylinders will give you the best bending result with its perfect repeatability ratio.
2 axis ultra strong back gauging system (X=31,5” and R), with 0,0004” repeatability, moves along rails and ball screw, bending lenght controlled by CNC controller, foldable back gauge fingers for reverse bending applications.
Multifunctional and high programmable, 2D CYBELEC DNC 600 CNC controller.
SIEMENS electrical system.
Automatic axis referencing when machine is turned on.
Side guard is standard according to CE standards.
Crome covered cylinders are machined with 0,00004” precision and pistons are specially stiffened.
Original clampings are user friendly and machined with high precision.
Front support arms are slideable along machine lenght and easy to adjust.
Compact and well-known brand HOERBIEGER hydrolics are produced according to CE standards.
Two photocells on sides for rear guard.
Fast tool tightening.
Optic linear scales are sensitive up to 0,00004”.
Easy to use controller is move independent along the machine and convenient for all.
Motorized crowning system.Motorized crowning system sending signalsto controller and this provides bending your parts in same angle along every point of piece.
Your bestbendingsolution
Your best bending solution;
You can bend longer and deeper parts at maximum repeatability with standard Power-Bend Pro machines.
Perfect configuration for sensitive bendingand economic solution.
Precise result for long and deep bending.
Continuous sensitivity with crowning system.
Long lasting rigid body is also suitable forheavy duty applications.
Installation and training provided, easy maintenance.
Display product is featured with optional configuration.
Foot pedal.Double foot pedal helps you bend your partsautomatically and easily.
Easily moveable controller unit.
Side guards.
Impressive bending solutions;
Equipment alternatives can be upgraded on Power-Bend Pro Series upon request. Thus, increased productivity achieved while bending.
AP3 / AP4 front sheet support arms. (Optional)CNC controlled support arms reduces your bending time significantly and is a great help for perfect bending.
Rigid structure.Dynamic and solid body machined with maximum sensitivity.
User - friendly
Under yourcontrolGeneral features (Cybelec DNC61G, option)
User - friendly:Ergonomic design.Rapid data input with the ergonomic keyboard with large keys.Easy to set up and use.Keyboard with big buttons.Programmed material types.Monochrome 5,12 x 2,95 inch LCD Box Panel.
Improved features:Blade gap, cutting angle and cutting length adjusted based on materialselection and thickness automatically.Different language selections.Well protected micro processor. Data recording with internal SRAM memory.Updateable with flash memory (optionally with RS 232).EASYCUT page.Numerically programmable axis data.16 input and output ports (24-32 options).mm/inch convertion
Better cuttings:Backgauge adjustment according to blade gap.Backgauge retraction feature.Sub-program and programming loop.Sequence repeat function.Auto cutting (Flying cut).
Standard Equipment
Height adjustable and movable sliding front support arms.
Top and bottom tools are surface harde-ned by special treatment.
Promecam easy clamping system.
CYBELEC DNC 600S controller with PC1200 2D software.
CNC controlled strong X=31,5” back gauge.
61,1” throat depth.
2 pieces back gauge fingers.
Scales in metric and inches.
Crowning system in bottom beam (10,2’/…/13,5’x285 tn and 10,2’/…/13,5’x350 tn manuel crowning and above 10,2’x440 tn) machines standard.
Foot pedal is produced according to CE standard and suitable for single and multiple bendings.
2 photocells are placed facing each other at the rear and side guards.
Covers for cylinders and top beam.
Preadjusted electrical requirements based on customer’s geographical area.
Electrical panel and / or controller can be mounted on right side of machine upon customer request.
Adjustable sliding front support arms.
Optional Equipment
Special stroke and throat depth gives extra advantages for deep bendings.
ER 70 controller (up to 5 axis).
ER90 controller (3D touch screen).
Special backgauge fingers can be added on optional backgauge stroke.
Motorized crowning system.
Hyrdolic oil heating and cooling.
Custom made table width and bottom tool V openings.
Optional top and bottom tools indifferent lenght.
Special tools for box andpole bendings.
Laser front support options.
WILA top clampings and bottom tool holders.
Rol 1 and Rol 5 quick promecamrelease.
Special parking units for front support arms.
Tooling cabinet mounted to side of the machine to keep your tools clean and easily reachable.
Automatic sliding system is lubricated automatically which is highly recommended for long lasting.
U type special bottom tools for bending thick materials.
Additonal front support arms to prevent waves on thin materials.
Custom made machines upon customer special parameters.
AP3 / AP4 front sheet support arms.
Tool storing cabinet.
ER70
OPTIONAL CONTROLLER
General featuresScreen dimensions: 10,4” TFT single colour.
OS: WINDOWS.
Memory: 64 MB.
Memory for end users. Min 2 MB, approximately 1000 programs.
Programming feature for up to 99 steps.
Maximum 99 steps for single program.
Y1, Y2, X, R, (Max 4 axis).
Tooling and V DIE memory 30/60.
USB back up available for lost info.
Additional 2 USB ports for your keyboard or mouse.
Ethernet sample piece transfer.
Offline 2D part programming.
High performance user friendly CNC controller is offered at affordable price.
2D graphical bending simulation.
2D graphical part drawing.
2D graphical manuel crash control.
Automatic bending calculations for inner and outer parameters.
Automatic X and R axis calculating for bending steps and part dimensions.
Bending skip or bending change.
Automatic calculations of bended parts.
Automatic positioning for Y1 and Y2upon sample part degree.
Automatic stroke or inside radiuscalculating.
Display product is featured with optional configuration.
ER70.Easy to use with 2D multifunctional controller.
Manuel crowning system.Manuel crowning provides same anglealong part lenght.
ER90
OPTIONAL CONTROLLER
Dynamic crowning.
Remote access.
Application of digital protractor.
Motorized front-support system.
Configuration that can be made up to 16 axes.
Error message display.
Inch / mm, t / US tons unit alterations.
ERMAK CAD/CAM Bending Simulation Software:
For ERMAKSAN press brakes CAD / CAM sheet metal bending simulation. ER90 PC (Windows98SE / ME / NT4 / 2000 / XP).
Language options: Turkish, Czech, Dutch, French, German, Italian, Japanese, Polish, Portuguese, Russian,Spanish, Finnish, Chinese.
General featuresWindows-style operating system.
2D and 3D programming.
3-D drawing feature.
2D DXF import feature.
Automatic bending sequence search and collision control.
17" LCD touch-screen that facilitates sights of machine body, mould, backgauge, side protection guards, and components .
Changeable color display unit (buttons, machine color, background color, color patterns, the background).
Multi-functional alpha numeric keyboard.
External attachment possibility of keyboard and mouse.
Angle measurement and control through IMG 100 system.
Enabling tandem type operationalapplication.
Display product is featured with optional configuration.
ER90.Professional solutions with 3D controllers.
Safety Systems
Fiessler Akas LCIIM Protection System (O) DSP Laser Protection System (O)
Laser Safe (O)Laser safe is the welknown brand in the industrythat keeps the operator’s safety at the top level.
SICK Light Barrier (S)
SICK M 2000 Rear Light Guard (S)CE standards safety protections help you work in saferconditions.
IMG 100 laser Safe and Angle Measurement System (O)Laser Finger Protection helps you save time with easy installation. - Laser Safe can be used with DNC 600S and ER-70. - Angle Measurement can be used with ER-90.
- (O) Optional - (S) Standard
Top Tool Clamping Systems
Promecam Top Tool Clamping System (S)Top tool clamping system which provides quick tool change.
Pneumatic Tool Clamping System (O)Pneumatic tool clamping systems press and center the toolsautomatically with the help of the pressurized air. These are perfectsolutions to shorten the set-up timing and for automated pressbrakes.
Hydraulic Tool Clamping System (O)Hydraulic tool clamping systems clamp, correct and center thetools, with the help of the hydraulic automatically without need forair. These are perfect solutions to shorten the setup timing and forautomated press brakes.
Wila Tool Clamping System (O)
Bottom Tool Clamping andCrowning Systems
Mutli-V Bottom Tool (O)Multi V or U type adjustable tools.
Wila Bottom Tool Clamping System (O)
Hydraulic Bottom Tool Clamping System (O) Wila Hydraulic Tool Clamping Systems (O)
CNC Motorised Crowning System (*)CNC crowning system that communicates with the CNCcontroller, performs crowning automatically and enables thepart to be at even bending angle at any given point. * Up to 440 tn optional. From 440 tn and above standard.
Manual Crowning System (*)Manual crowning system that enables the part to be at evenbending angle at any given point. * Up to 285 tn optional. From 285 tn and above standard.
- (O) Optional - (S) Standard
Other Equipment
Throat (O)Special throat depths are offered up to 59” for large bendings.
2 Axes (X,R)4 Axes (X, R, Z1, Z2)6 Axes (X, R, Z1, Z2, X1, X2) Rapid and Precise Back SupportSystem with Servo Motor. (O)Provide increase production, performance and quality.
Sliding Front Support Arms (S)
Backgauge Fingers (S)Specific designed folding backgauge fingers.
Tool Storing Cabinet (O)
Technical Features
* Working speed should be max. 0,39 Inch / sec. at CE certified machines according to the EN12622 norm.
TYP
E
BE
ND
ING
LE
NG
TH
BE
ND
ING
PO
WE
R
DIS
TAN
CE
BE
TWE
EN
CO
LUM
NS
Y R
AP
ID S
PE
ED
Y W
OR
KIN
G S
PE
ED
*
Y R
ETU
RN
SP
EE
D
CR
OW
NIN
G
TRA
VE
L IN
X A
XIS
SP
EE
D O
F X
AX
IS
BA
CK
GA
UG
E F
ING
ER
BLO
CK
S
A B TonInch Inch InchInch/s Inch/s Inch/s Inch/s Amount
50
50
83
83
102
102
102
122
122
122
122
122
122
122
148
148
148
161
161
161
161
161
161
168
168
168
168
240
240
240
-
-
-
-
-
-
-
-
-
-
-
Manuel
Manuel
Motorized
-
-
Manuel
-
-
-
Manuel
Manuel
Motorized
-
-
-
Motorized
-
Motorized
Motorized
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
44
66
44
66
66
110
149
110
149
193
242
286
352
440
193
242
352
149
193
242
286
352
440
149
193
242
440
242
352
440
41.3
39.4
66.9
66.9
86.6
86.6
86.6
102.4
102.4
102.4
102.4
102.4
102.4
100.4
128.0
128.0
128.0
141.7
141.7
141.7
141.7
141.7
139.8
148.8
148.8
148.8
148.8
200.8
200.8
200.8
5.51
7.87
5.51
7.87
7.87
7.87
6.30
7.87
7.87
7.09
7.09
5.51
5.51
4.33
7.09
7.09
5.51
7.87
7.09
7.09
5.51
5.51
4.33
7.87
7.09
7.09
4.33
5.12
3.15
3.15
0.67
0.55
0.67
0.55
0.55
0.37
0.39
0.37
0.39
0.39
0.43
0.43
0.41
0.33
0.39
0.43
0.41
0.39
0.39
0.43
0.43
0.41
0.33
0.39
0.39
0.43
0.33
0.43
0.41
0.33
6.69
6.50
6.69
6.50
6.50
6.10
4.72
6.10
4.72
5.31
6.30
5.31
5.91
5.12
5.31
6.30
5.91
4.72
5.31
6.30
5.31
5.91
5.12
4.72
5.31
6.30
5.12
4.92
2.95
2.56
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
39.4
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
39.4
31.5
31.5
31.5
39.4
31.5
31.5
39.4
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
3 Axes (R Manual) CNC Press Brake
PB-PRO 4,17' - 44
PB-PRO 4,17' - 66
PB-PRO 6,89' - 44
PB-PRO 6,89' - 66
PB-PRO 8,53' - 66
PB-PRO 8,53' - 110
PB-PRO 8,53' - 149
PB-PRO 10,17' - 110
PB-PRO 10,17' - 149
PB-PRO 10,17' - 193
PB-PRO 10,17' - 242
PB-PRO 10,17' - 286
PB-PRO 10,17' - 352
PB-PRO 10,17' - 440
PB-PRO 12,34' - 193
PB-PRO 12,34' - 242
PB-PRO 12,34' - 352
PB-PRO 13,45' - 149
PB-PRO 13,45' - 193
PB-PRO 13,45' - 242
PB-PRO 13,45' - 286
PB-PRO 13,45' - 352
PB-PRO 13,45' - 440
PB-PRO 14,01' - 149
PB-PRO 14,01' - 193
PB-PRO 14,01' - 242
PB-PRO 14,01' - 440
PB-PRO 20,01' - 242
PB-PRO 20,01' - 352
PB-PRO 20,01' - 440
OIL
CA
PA
CIT
Y
MO
TOR
PO
WE
R
STR
OK
E
DA
YLI
GH
T
THR
OA
T D
EP
TH
TAB
LE H
EIG
HT
TAB
LE W
IDTH
LEN
GTH
HE
IGH
T
WID
TH
WE
IGH
T
NU
MB
ER
OF
SH
EE
TS
UP
PO
RT
(Slid
ing
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C D E F G L H WInch Inch Inch Inch mm Inch Inch InchAmount Us gallons HP Ibr.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
21.1
39.6
21.1
39.6
39.6
39.6
52.8
39.6
52.8
52.8
79.3
79.3
105.7
105.7
52.8
79.3
105.7
52.8
52.8
79.3
79.3
105.7
105.7
52.8
52.8
79.3
105.7
79.3
105.7
105.7
7.4
10.1
7.4
10.1
10.1
10.1
14.8
10.1
14.8
20.1
24.8
29.5
40.2
40.2
20.1
24.8
40.2
14.8
20.1
24.8
29.5
40.2
40.2
14.8
20.1
24.8
40.2
24.8
40.2
40.2
6.7
10.8
6.7
10.8
10.8
10.8
10.8
10.8
10.8
10.8
10.8
10.8
14.8
14.8
10.8
10.8
14.8
10.8
10.8
10.8
10.8
14.8
14.8
10.8
10.8
10.8
14.8
10.8
14.8
14.8
15.2
20.9
15.2
20.9
20.9
20.9
21.7
20.9
21.7
21.7
21.7
21.7
25.6
25.6
21.7
21.7
25.6
21.7
21.7
21.7
21.7
25.6
25.6
21.7
21.7
21.7
25.6
21.7
25.6
25.6
13.8
16.1
13.8
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
20.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
16.1
20.1
16.1
16.1
16.1
20.1
16.1
16.1
20.1
33.5
35.4
33.5
35.4
35.4
35.4
35.4
35.4
35.4
35.4
35.4
35.4
35.4
39.4
35.4
35.4
35.4
35.4
35.4
35.4
35.4
35.4
39.4
35.4
35.4
35.4
39.4
43.3
43.3
43.3
3.54
3.54
3.54
3.54
3.54
3.54
3.54
3.54
3.54
3.54
7.87
8.66
9.45
9.45
3.54
6.30
8.66
3.54
3.54
6.30
7.87
8.66
9.45
3.54
3.54
6.30
9.45
7.09
7.09
7.87
84.6
88.6
114.2
128.0
147.6
147.6
147.6
167.3
167.3
167.3
179.1
179.1
179.1
179.1
192.9
200.8
200.8
200.8
200.8
202.8
202.8
210.6
214.6
207.9
207.9
209.4
220.5
295.3
295.3
301.2
90.6
108.3
90.6
108.3
108.3
110.2
110.2
110.2
110.2
110.2
112.2
114.2
126.0
136.6
110.2
114.2
124.0
110.2
112.2
118.1
118.1
124.0
136.6
110.2
112.2
118.1
136.6
126.0
131.9
147.6
65.0
77.2
65.0
77.2
77.2
76.8
80.7
76.8
80.7
84.6
88.6
92.5
96.5
104.3
84.6
88.6
96.5
82.7
84.6
88.6
92.5
96.5
104.3
84.6
84.6
88.6
104.3
92.5
96.5
104.3
6725
9151
8710
12458
13340
15104
18191
16427
19073
20837
25358
33075
37044
45952
24145
27783
44100
23483
26350
30429
36824
47959
58058
24145
27232
32193
58543
56889
68135
87539
Special Top and Bottom Tools
2613
3 188
5°
305
=85°=
R0,8
1
R25
76
135
99
Special Top and Bottom Tools
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/ermaksan.com.tr /ermaksanmachine /ErmaksanTV
ERMAK USA Inc.1260 Landmeier Road, Elk Grove Village, IL 60007T: +1 847 640-7765 F: +1 847 640-7808www.ermakusa.com | [email protected]
Innovative Technologies. | www.ermaksan.com.tr | Press Brake Series.
M E T A L F A B R I C A T I N G M A C H I N E R Y
innovative technologies.