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Manufacturing systems can be improved by the amalgamation of the intelligent control systems along with vision and image processing systems. This project describes the machining of a component using vision based 3-Axis Cartesian robot. The main objective is to detect the profile of the object from the input image and determine its dimension for machining on the work piece. A morphological image processing is taken place to get the horizontal and vertical skeleton of the body then a spatial camera calibration is done to extract the profile and dimensions. A microcontroller based system is designed for controlling the end milling operation in X, Y, Z directions. ABSTRACT LIST OF PUBLICATIONS [1] Bhagyashree Das, M.R Stalin John, “Machining a component using vision based 3-axis cartesian robot.,” International Journal of Applied Engineering and Research, Accepted for publication. [2] Bhagyashree Das, M.R Stalin John, “ Design and control of a 3-axis Cartesian robot for machining application”, National Conference on Trends and Innovations in Mechanical Engineering, Dr. M.G.R Educational and Research Institute University , 17 th April 2015. Bhagyashree Das(Reg. No. 1671310018), M.Tech , ROBOTICS. Project Guide - Dr. M.R Stalin John, M.E, Ph.D., DEPARTMENT OF MECHANICAL ENGINEERING Machining A Component Using Vision Based 3- Axis Cartesian Robot SYSTEM DESIGNED AND DEVELOPED MODEL Cartesian robots are the simplest of all stationary robots to build by own. Cheaper than other ones and best suited for simple machining operations and pick and place operations. With the application of robot vision makes it more robust and cost effective as it doesn’t include any complex sensor or high end software. CONCLUSION METHODOLOGY START DECLARE INPUT, OUTPUT PORT & INITIALIZE UART DATA RECEIVED ? DO CAMERA CALIBRATION TO GET DIMENSION DO MORPHOLOGICAL & GRADIENT OPERATION RESIZE AND CONVERT INTO B/W IMAGE GET IMAGE FILE & READ VALUE RECEIVE D =Y? ACTIVATE Y-AXIS MOTOR IF UART DATA STOPPED INTERFACINCING ARCHITECTURE FLOW CHART OF WORKING STOP VALUE RECEIVE D =X? ACTIVATE X-AXIS MOTOR N Y Y Y Y N N N RESULTS

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ABSTRACT

LIST OF PUBLICATIONS

[1] Bhagyashree Das, M.R Stalin John, “Machining a component using vision based 3-axis cartesian robot.,” International Journal of Applied Engineering and Research, Accepted for publication.

[2] Bhagyashree Das, M.R Stalin John, “ Design and control of a 3-axis Cartesian robot for machining application”, National Conference on Trends and Innovations in Mechanical Engineering, Dr. M.G.R Educational and Research Institute University , 17th April 2015.

Bhagyashree Das(Reg. No. 1671310018), M.Tech , ROBOTICS.

Project Guide - Dr. M.R Stalin John, M.E, Ph.D., DEPARTMENT OF MECHANICAL ENGINEERING

Machining A Component Using Vision Based 3-Axis Cartesian Robot

SYSTEM DESIGNED AND DEVELOPED MODEL

Cartesian robots are the simplest of all stationary robots to build by own. Cheaper than other ones and best suited for simple machining operations and pick and place operations. With the application of robot vision makes it more robust and cost effective as it doesn’t include any complex sensor or high end software.

CONCLUSION

METHODOLOGY

START

DECLARE INPUT, OUTPUT PORT & INITIALIZE

UART DATA

RECEIVED?

DO CAMERA CALIBRATION TO GET DIMENSION

DO MORPHOLOGICAL & GRADIENT OPERATION

RESIZE AND CONVERT INTO B/W IMAGE

GET IMAGE FILE & READ

VALUERECEIVED =Y?

ACTIVATE Y-AXIS MOTOR