Novotechnik Messwertaufnehmer OHG

Postfach 422073745 Ostfildern (Germany)Horbstraße 1273760 Ostfildern (Germany)

Telephon +49 711 44 89-0Telefax +49 711 44 89-118info@novotechnik.dewww.novotechnik.de

© 11/2010Printed in Germany

Contact: NovotechnikMesswertaufnehmer OHGMichael Bachmann73760 OstfildernTelephon +49 711 4489-192Telefax +49 711 4489-8192bachmann@novotechnik.de

Position Transducers andRotary Sensors in AutomotiveApplications

But the true secret of our suc-cess has always been our pas-sionate pursuit of the bestpossible solution for each indi-vidual customer application.And to ensure that we remainthe first-choice partner for ourcustomers, in future we will bestaying focused on thestrengths that made us thesuccessful company that weare today.

Leading OEMs from a wholespectrum of industries put theirtrust in position transducersand rotary sensors made byNovotechnik: be it general en-gineering, hydraulics, pneuma-tics, measuring technology,medical technology or automo-tive engineering. And talking ofthe automobile industry, everyday more than 35,000 of oursensor components are builtinto new cars.

Wherever positions and anglesneed measuring with the ut-most precision, sensors fromNovotechnik are the first-choi-ce solution. The expertise inmeasuring technology that wehave amassed in the course of60 years is just one of the se-crets behind a success storythat began back in 1947:

The other cornerstones of oursuccess include a passion fortechnology and an obsessionwith precision and reliability.Then there is our delight in de-vising solutions, coupled with afascination with new materialsand production methods. Andof course there is our constantawareness of the importanceof providing sound advice andtop-class service, as we striveday-by-day to optimise ourmeasuring systems.

Novotechnik sensors keep vehicles safelyon track, provide intelligent engine powercontrol for environmentally conscious opera-tion and generate signal feedback for opti-mum gearbox control.

Precision you can trust... anywhere on earth.There are countless applicati-ons for Novotechnik sensors.For example, our solutions en-sure maximum efficiency oflarge solar and wind powerplants. They enable innovativesteering of the Human Trans-porter Segway and assumecontrol tasks in the high-speed ICE 3 train. A largenumber of mobile machinemanufacturers in the agricultu-ral and construction machineindustry trust on novotechnik.

Our sensor solutions have tra-ditionally proven themselves inopen and closed-loop controlsystems, automation and mo-nitoring of processes in me-chanical engineering and spe-cifically in the field of plasticinjection moulding technology.Novotechnik products can al-so be found in engine ma-nagement of motor vehiclesand in medical technology.

Our sensors are used exten-siveley within the automotiveindustry to keep vehicles safely on track at their limitsand generate signal feedbackfor optimum gearbox control.They also provide intelligentengine power control for environmentally consciousoperation.Even Formula 1 teams puttheir trust in Novotechnik sen-sors in the chassis, gearboxesand engines.

For each application theideal productWe offer our products in manyof sizes and versions to bestmeet the requirements of ourcustomers. As a result, our position trans-ducers are available in an ex-

tremely broad range of de-signs and in measuringlengths from 5 to 5,000 mm.Potentiometric or contactlessmodels, with various signaloutputs, as a complete sen-sor, as modules or as compo-nents.Our rotary sensors are alsoavailable in a wide variety ofmechanical configurationsfrom extremely small diame-ters with very low torque tosealed units in robust alumini-um housings. If required we develop to-gether with our customer indi-vidual solutions.

ReliabilityOur contactless sensors aredeveloped for high EMC pro-tection classes which meetthe requirements in automoti-ve applications. In this pro-cess, both industry-specificand customer-specific stan-dards are realised. In the po-tentiometer technology sen-sors (as passive systems) arevery insensitive to electroma-gnetic influences anyway.

Depending on their technolo-gy and design, Novotechniksensors can be used for tem-perature ranges form -55°C to+140°C. They do not just sa-tisfy standard protection clas-ses up to IP69K, they are alsotested for the most deman-ding requirements, which ex-ceed the pure standard speci-fications. This also includesthe simultaneous influences oftemperature, humidity andfluids.

Many series are redundantand are available in SIL clas-ses up to SIL 3. In the area offunctinal safety, our many de-cades of experience as a sup-

plier to the automotive indu-stry are especially apparent insafety-relevant applications.The sensors are practice-ori-ented and are resistant to alloccuring media depending onthe applications. These alsoinclude oil, fuel, saltwater, etc.according to customer specifi-cations.

A special focus is the durabili-ty of the sensors when expo-sed to the shocks and vibrati-ons which accur in motordriven environments.

Quality products Just how high our quality re-quirements are is documentedby the fact that we were one of the first companies in theworld to have its operationscertified to ISO/TS 16949. Novotechnik is A-supplier ofwell-known automotive manu-facturers. Our customerBosch awarded us several ti-mes with the “SupplierAward”.More than 40 million sensorswithout field failures indicate ahigh reliability.

And at Novotechnik the pro-cess that begins with stringentand demanding specificationsends with a 100% inspectionof every single product. That way, we can be sure thatevery product we manufactureworks perfectly.

A worldwide network Today, Novotechnik is repre-sented in all of the world’smajor markets – be it with ourown offices or by approveddealers. Thanks to this tightly-knit net-work we can ensurethat, wherever they happen tobe, our customers can rely onfirst-class service and custo-mer care.

Our partners In order to guarantee maxi-mum quality, we develop, de-sign, manufacture and assem-ble the majority of our pro-ducts ourselves at our sophi-sticated production facilities inOstfildern near Stuttgart.Whenever we are unable tomake the required productourselves, we can rely on thesupport of a selection of proven and renowned partnercompanies. As a result, weare in a position to fill almostevery order of any size fromany-where in the world.

Throttling device E-Gas, Throttling device for idle speed controlThe information detected from the pedal sensor are transmitted to the electric mo-tor-driven throttle valve positionier via control and correction electronics. The cur-rent throttle valve position is measured by an integrated or adapted angle sensor.The idle controller regulates independent of the load the idling speed of the enginethrough the throttle position. This leads to an optimised fuel con-sumpiton.

Electronic pedal SensorElectronic pedal sensor modules comprise an accelerator pedal, angle sensor andmechanics for simulating the traditional feeling of the accelerator pedal for thedriver. When the accelerator pedal is pressed down, the pedal sensor transmitsthe information to the control electronics. Based on this information, the positionof the throttle valve is calculated.

Steering-angle SensorThe steering-angle sensor basically consists of a non-contact angle-measuringdevice or resistive tracks and wipers. The sensor, which is designed as a hollowshaft, is normally mounted on the steering column or at the steering gear.Today adaptive control systems contribute significantly to increasing driving safetyin motor vehicles. These types of control systems improve the transversal dynamicbehavior and assist the driver in critical steering maneuvers, e.g. when veeringquickly or passing.

Gear selection SensorAmongst other things, the gear selection sensor consists of a resis- tance element and wiper support or an non-contacting Sensor. The gear selection sensor has an integrated processor and isused for detecting the position of the gearshift. Since it is a mechatronic system, this sensor comprises mechanical components as an integrated unit (electronicallycontrolled automatic transmission). The gearshift is decoupled mechanically fromthe transmission.When necessary, the driver can select gears in different gear po-sitions by tapping the gearshift sideways.

Potentiometric sensorsCompact and low cost rotary sensorswith integrated connector and restoringspring. Easy mounting und adjustment via ro-bust mounting plates.

Non-contacting and touchless sen-sorsContactless magnetic rotary sensorsfor use in harsh environments. Availa-ble in small sizes up to robust heavyduty sensors also in a redundant versi-on.

Novotechnik sensors keep vehicles safelyon track, provide intelligent engine powercontrol for environmentally conscious opera-tion and generate signal feedback for opti-mum gearbox control.

Precision you can trust... anywhere on earth.There are countless applicati-ons for Novotechnik sensors.For example, our solutions en-sure maximum efficiency oflarge solar and wind powerplants. They enable innovativesteering of the Human Trans-porter Segway and assumecontrol tasks in the high-speed ICE 3 train. A largenumber of mobile machinemanufacturers in the agricultu-ral and construction machineindustry trust on novotechnik.

Our sensor solutions have tra-ditionally proven themselves inopen and closed-loop controlsystems, automation and mo-nitoring of processes in me-chanical engineering and spe-cifically in the field of plasticinjection moulding technology.Novotechnik products can al-so be found in engine ma-nagement of motor vehiclesand in medical technology.

Our sensors are used exten-siveley within the automotiveindustry to keep vehicles safely on track at their limitsand generate signal feedbackfor optimum gearbox control.They also provide intelligentengine power control for environmentally consciousoperation.Even Formula 1 teams puttheir trust in Novotechnik sen-sors in the chassis, gearboxesand engines.

For each application theideal productWe offer our products in manyof sizes and versions to bestmeet the requirements of ourcustomers. As a result, our position trans-ducers are available in an ex-

tremely broad range of de-signs and in measuringlengths from 5 to 5,000 mm.Potentiometric or contactlessmodels, with various signaloutputs, as a complete sen-sor, as modules or as compo-nents.Our rotary sensors are alsoavailable in a wide variety ofmechanical configurationsfrom extremely small diame-ters with very low torque tosealed units in robust alumini-um housings. If required we develop to-gether with our customer indi-vidual solutions.

ReliabilityOur contactless sensors aredeveloped for high EMC pro-tection classes which meetthe requirements in automoti-ve applications. In this pro-cess, both industry-specificand customer-specific stan-dards are realised. In the po-tentiometer technology sen-sors (as passive systems) arevery insensitive to electroma-gnetic influences anyway.

Depending on their technolo-gy and design, Novotechniksensors can be used for tem-perature ranges form -55°C to+140°C. They do not just sa-tisfy standard protection clas-ses up to IP69K, they are alsotested for the most deman-ding requirements, which ex-ceed the pure standard speci-fications. This also includesthe simultaneous influences oftemperature, humidity andfluids.

Many series are redundantand are available in SIL clas-ses up to SIL 3. In the area offunctinal safety, our many de-cades of experience as a sup-

plier to the automotive indu-stry are especially apparent insafety-relevant applications.The sensors are practice-ori-ented and are resistant to alloccuring media depending onthe applications. These alsoinclude oil, fuel, saltwater, etc.according to customer specifi-cations.

A special focus is the durabili-ty of the sensors when expo-sed to the shocks and vibrati-ons which accur in motordriven environments.

Quality products Just how high our quality re-quirements are is documentedby the fact that we were one of the first companies in theworld to have its operationscertified to ISO/TS 16949. Novotechnik is A-supplier ofwell-known automotive manu-facturers. Our customerBosch awarded us several ti-mes with the “SupplierAward”.More than 40 million sensorswithout field failures indicate ahigh reliability.

And at Novotechnik the pro-cess that begins with stringentand demanding specificationsends with a 100% inspectionof every single product. That way, we can be sure thatevery product we manufactureworks perfectly.

A worldwide network Today, Novotechnik is repre-sented in all of the world’smajor markets – be it with ourown offices or by approveddealers. Thanks to this tightly-knit net-work we can ensurethat, wherever they happen tobe, our customers can rely onfirst-class service and custo-mer care.

Our partners In order to guarantee maxi-mum quality, we develop, de-sign, manufacture and assem-ble the majority of our pro-ducts ourselves at our sophi-sticated production facilities inOstfildern near Stuttgart.Whenever we are unable tomake the required productourselves, we can rely on thesupport of a selection of proven and renowned partnercompanies. As a result, weare in a position to fill almostevery order of any size fromany-where in the world.

Throttling device E-Gas, Throttling device for idle speed controlThe information detected from the pedal sensor are transmitted to the electric mo-tor-driven throttle valve positionier via control and correction electronics. The cur-rent throttle valve position is measured by an integrated or adapted angle sensor.The idle controller regulates independent of the load the idling speed of the enginethrough the throttle position. This leads to an optimised fuel con-sumpiton.

Electronic pedal SensorElectronic pedal sensor modules comprise an accelerator pedal, angle sensor andmechanics for simulating the traditional feeling of the accelerator pedal for thedriver. When the accelerator pedal is pressed down, the pedal sensor transmitsthe information to the control electronics. Based on this information, the positionof the throttle valve is calculated.

Steering-angle SensorThe steering-angle sensor basically consists of a non-contact angle-measuringdevice or resistive tracks and wipers. The sensor, which is designed as a hollowshaft, is normally mounted on the steering column or at the steering gear.Today adaptive control systems contribute significantly to increasing driving safetyin motor vehicles. These types of control systems improve the transversal dynamicbehavior and assist the driver in critical steering maneuvers, e.g. when veeringquickly or passing.

Gear selection SensorAmongst other things, the gear selection sensor consists of a resis- tance element and wiper support or an non-contacting Sensor. The gear selection sensor has an integrated processor and isused for detecting the position of the gearshift. Since it is a mechatronic system, this sensor comprises mechanical components as an integrated unit (electronicallycontrolled automatic transmission). The gearshift is decoupled mechanically fromthe transmission.When necessary, the driver can select gears in different gear po-sitions by tapping the gearshift sideways.

Potentiometric sensorsCompact and low cost rotary sensorswith integrated connector and restoringspring. Easy mounting und adjustment via ro-bust mounting plates.

Non-contacting and touchless sen-sorsContactless magnetic rotary sensorsfor use in harsh environments. Availa-ble in small sizes up to robust heavyduty sensors also in a redundant versi-on.

Novotechnik Messwertaufnehmer OHG

Postfach 422073745 Ostfildern (Germany)Horbstraße 1273760 Ostfildern (Germany)

Telephon +49 711 44 89-0Telefax +49 711 44 89-118info@novotechnik.dewww.novotechnik.de

© 11/2010Printed in Germany

Contact: NovotechnikMesswertaufnehmer OHGMichael Bachmann73760 OstfildernTelephon +49 711 4489-192Telefax +49 711 4489-8192bachmann@novotechnik.de

Position Transducers andRotary Sensors in AutomotiveApplications

But the true secret of our suc-cess has always been our pas-sionate pursuit of the bestpossible solution for each indi-vidual customer application.And to ensure that we remainthe first-choice partner for ourcustomers, in future we will bestaying focused on thestrengths that made us thesuccessful company that weare today.

Leading OEMs from a wholespectrum of industries put theirtrust in position transducersand rotary sensors made byNovotechnik: be it general en-gineering, hydraulics, pneuma-tics, measuring technology,medical technology or automo-tive engineering. And talking ofthe automobile industry, everyday more than 35,000 of oursensor components are builtinto new cars.

Wherever positions and anglesneed measuring with the ut-most precision, sensors fromNovotechnik are the first-choi-ce solution. The expertise inmeasuring technology that wehave amassed in the course of60 years is just one of the se-crets behind a success storythat began back in 1947:

The other cornerstones of oursuccess include a passion fortechnology and an obsessionwith precision and reliability.Then there is our delight in de-vising solutions, coupled with afascination with new materialsand production methods. Andof course there is our constantawareness of the importanceof providing sound advice andtop-class service, as we striveday-by-day to optimise ourmeasuring systems.