Andrew Berno IndustrIal desIgn PortfolIo

Andrew Berno IndustrIal desIgn PortfolIo

contents

Cv

Concept sketching & rendering

SolidWorks modelling & SW advanced surfacing

3D rendering and photography

Adobe Photoshop, Illustrator & InDesign

Prototype Development - Foam, HIPS, power tools, manual machinery & Epoxy

CNC Machining & programming - Mill, router, laser cutter & lathes

Rapid prototyping - 3D printing and FDM

Brand Identity, Research & Development

toolBoX

as a child I enjoyed making things. at first it was out

of lego, then paper and staples until I was fabricating

pedal prix cars at school. now I have completed

a 4 year Bachelor degree of Industrial design

at the university of south australia I am seeking

professional opportunities which will develop my

skills and push my design thinking.

I am passionate about all design elements, from

aesthetics and usability through to manufacturing

and sustainability. However I enjoy collaborating

with others to create both wonderful objects and

meaningful experiences.

Work SAM SoRgIovANNI DESIgNS: Fremantle, WADesign work experience, Summer 2009/10aided senior designers on super Yacht projects. My duties

were creating solidWorks models and renderings for client and

manufacturers while assisting with design details.

LoNSDALE AutoMAtIC ENgINEERINg: Adelaide, SACasual, 2009 - 2010a small family business that produced small turned and machined

parts for clients such as brass inserts for moulding, pins, etc.

• source material for manufacture

• Calculate cycle time, costing and quote on new production

parts

• design and create jigs for machining parts and assemblies

• assembling components

• Cleaning machined parts

JuREN ENgINEERINg: Adelaide, SACasual, 2003 - 2009family run steel engineering work shop that completed fabrication

projects and also repairs to civil construction and transport

machinery

• tradesman assistant

• Calculate cutting lengths,

• source material for manufacture

• operate power tools and heavy machinery

Andrew Berno CurrICuluM vItae

eduCatIon BACHELoR oF INDuStRIAL DESIgNuniversity of South Australia2008 - 2011, expected graduation august 2012

PRoDuCt DESIgN (ExCHANgE)Edinburgh Napier universityJan - May 2010

MECHANICAL ENgINEERINg StuDIEStafe SA2010

[MeM7.15B] set computer controlled machines/processes

[MeM7.16C] set and edit computer controlled machines/

processes

[MeM7.18C] Write basic nC/CnC programs

[MeM9.22a] Create 2d code file using computer aided

manufacturing system

aWards/reCognItIon/

eXHIBItIons

ItALy StuDy touR (uNISA DESIgN touR) 2011 - salone de Mobile Milano

CHINA StuDy touR (uNISA DESIgN touR)2010 - World expo + studio and manufacturers visits FootBALLathelstone soccer Club

Captain of reserves 2009

AuStRALIAN ARMy CADEtS2000 - 2008

attained the rank of Cadet under officer

AuStRALIAN HuMAN PoWERED vEHICLE SERIESrostrevor College and rostrevor old Collegians

team rider 2002 - 2007

team Manager 2006 - 2007

aCtIvItIes

MoBILE: +61 408 347 500

EMAIL: andrew@aberno.id.au

WEB: aberno.id.au

SKyPE: andrew_berno

ContaCtINtERCAD SoLIDWoRKS AWARDIdesign 11 - university of south australia Industrial design graduate show 2011

DESIgNER oN BoARD FoR SuRF SAFEtythe advertiser - 14 deC 2011

‘MoRE to DESIgN’ ExHIBItIoNfossick Chair and Barstool - 5 aug 2011

43% of australian coastal drowning occur 1 km or less from a surf life saving patrolled zone

ProBlem

PotentIal faCtors

High DRoWNINg rate

tIME oF RESCuE. Current methods of swimming and paddling out take time.

Current surf life savers have to PADDLE out and battle incoming surf ending up ExHAuStED

oPPortunItY

$0 $1,200 $5,000 $10,000

When a high number of people need rescue, a MASS RESCuE can put strain on current resources

QuICKER

desIgn oBJeCtIves

$18,000 $22,500PoWERED

MuLtIPLE RESCuES

Intended use• for quick response and arrival of short to medium surf life saving rescues. • fill the gap between current paddle out rescue boards and Jet skies / or Inflatable rescue Boats (IrB)

surf life saving is an organisation which saves and protects life on australian beaches.a surf lifesaver is a trained volunteer who patrols our beaches. they undertake a number of roles including aquatic rescues, providing first aid, emergency care and providing surf safety information to the public.

CrIterIa

BaCkground InforMatIon

surf lIfe saVInG australIa

With 158,806 members and 310 affiliated surf life saving clubs, surf life saving is the largest volunteer movement of its kind in australia. the majority of the services are provided by surf lifesavers who complete surf patrols voluntarily.

Additional• follow sls guidlines and specification for equipment, branding and procedures.• Because the majority of surf lifesavers are volunteers, minimal additional training would be preferable.

eQuIPment analYsIs

resCue Board InflataBle resCue Boat Jet skI

+ standard equipment + single rescuer+ light weight

- rough swell- Mass rescue- durability

+ fast (deployed)+ Mid to long range+ rough swell+ Mass rescue

- 2 to 3 person use- special training

+ single operator+ fast+ rough swell

- special training- operational for extended periods of time

surf life saving is a not-for-profit movement that exists only through community donations, fundraising and corporate sponsorship.

InItIal IDeatIon

tecHnoloGY analYsIs

Jet Boarder Jet surf Wave Jet

+ Power+ speed up to 80km/h+ 3 fins

- Weight (90kg)- Petrol Motor- noisy- recreational board

+ Power+ speed up to 55km/h+ 3 fins+ Weight (15kg)

- Petrol Motor- noisy- recreational board

+ separate unit + size+ twin jet+ Weight (7.2kg)+ li-ion Battery powered

- Power- speed up to 20km/h

concePt DeVeloPmentafter the research phase and understanding the tight constraints, some quick ideations lead to full scale foam model. this early approach to a full scale model highlighted major flaws and design considerations. the full scale model was observed in the water for such details as the flotation, water line, weight distribution and any other issues to note.

stYle DeVeloPment

Aggressive Friendly

sporty luxurious

sleek rounded

technicAl nAturAl

innovAtive FAmiliAr

design Attributes

resCuer

resCued Person

the style of the board was broken down into design attributes and analysed into relation of view point from the target users; the Rescuer and Rescued Person.

these view points were recorded and a median was found on theDesign Attributes Chart.

fInal concePt

Bulkier Nosea bulkier nose allows for more ‘PunCH’ when battling the surf break.

tow Pointa tow point allows for a rope to be tied to the front of the board turning the board into rescue sled or to be returned to shore incase of flat battery.

Front guardthe rubber over mould front guard helps protect the board and reduce injury in case of frontal collisions.

In mould graphicsgraphics and surf rescue text are moulded in to the body during production for better durability.

grab guardsgrab guards allow rescuers to quickly pick up the board and drag it to the water.

Li-ion Battery Packa removable high energy discharge lithium Ion battery pack, allows the battery to be replaced and recharged.

3 Quaterturn Actuated Fins3 fins allow for better stability and sharper turns. the fins rotate out and into the body when the throttle is engaged and return once the throttle is released to protect them from damage.

grab ropeneoprene grab ropes for struggling and panicking victims.Non slip matting

textured 3mm non slip matting on concave surface allows water to flow to the edges.

Jet outletoval nozzle funnels high pressure jet stream creating thrust.

tail guarda strong uv stabilized tail guard protects the body from damage and abrasion.

two Riding Positionsthe throttle handles are located at two positions on the jet board to allow the shifting of the rescuer’s body weight. Higher up when heading out and further back when returning with a rescued person.

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?tow pointFront guardgrab guardBodygrab ropeSouth co latchesBattery packBattery slotHandlesNon slip mattingMotorQuarter actuatorFinsImpellorBase plateJettail guard

uv Stabilised HDPEHDPE + tPuuv Stabilised HDPEuv Stabilised HDPENeoprene-uv Stabilised HDPEuv Stabilised HDPEuv Stabilised HDPE + tPuRubber----uv Stabilised HDPE-uv Stabilised uHMWPE

Injection mouldedCo-injection mouldedInjection mouldedRoto moulded--Injection mouldedvacuum formedCo-injection moulded-----Injection moulded-Injection moulded

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storYBoarD

moDel maKInG

42 kg

5xLi-ion

Operator

can breville exPanD BY taKInG power tools Into tHe domestic market?

desIgn oBJeCtIves

a new product that will extend Breville’s product range into a new market

“so its important that we are aware that our products need to fit into the majority of kitchens and enhance those, rather than trying to stand out or look different in those... the philosophy that we have is to have a balance between those two constraints, to make sure that there is a clear family between our products, but not at the sacrifice of any of the individual function”

Richard Hoaredesign and Innovation directorBreville group ltd

desIgn BrIef

It must be designed to appeal to existing Breville customers

It should enhance the Breville brand and reputation for quality

It should be consistent with Breville’s design philosophy

It should open the way to add further products in this market

to expand Breville high quality product range into the domestic power tool market

BrevIlle ProfessIonal 800 range

BrevIlle vIsual language

ProduCt CHoICe

It represents a non threatening step from existing Breville appliances

It is low tech and easily understood

Market for a product for people who do not have access to, or a need for a workshop

corDless PoWer tools

the Bosch IXo was highlighted as the biggest competitor and market leader

for domestic cordless screwdrivers

doMestICWorksHoP/

CoMMerCIal

loW-end

HI-end

Persona

daniel and alison are in their mid twenties and have been a couple for 6 years. daniel is in advertising while alison is a journalist. they have decided to move in together and have bought an INNER SuBuRB APARtMENt. When they both have time free, they like to go out and socialise with friends before inviting them back home for a coffee.

they are also looking towards the future of starting a family and slowly REDECoRAtINg tHEIR NEW HoME. they have recently had a MoDERN IKEA KItCHEN installed and looking to purchase products to fit in. the rest of the apartment is small and so SPACE IS CRItICAL.

their needs are small, and uses are for future assembly of furniture, decorating and minor home chores.

danIel and allIson

PurCHased BrevIlle aPPlIanCes

01 Storagethe cordless screwdriver is contained in its packaging and placed into a cupboard along with other household items.

02 Assembly Areadue to lack of space, the living room floor became the assembly area.

03 Fastner Lightingthe cordless screwdriver has a front light that shines onto the driver and the fastner.

04 Direction Lightthe direction of the fastener travel is lit up when the trigger is squeezed.

05 Chargingthe product is placed back in its container and plugged in for charging on the kitchen bench.

06 Packingthe product and its container is placed back into the packaging and stored back in the cupboard.

01 02

03 04

05 06

user oBservatIon

reVerse enGIneerInG

01 02

03 04

05 06

a cheap cordless screwdriver was purchased to be disassembled and reversed engineered to understand the internal details, components, moulding features and to understand any technical dfM issues that I should be aware of.

01 Split body

02 Z-axis assembly

03 Component removal

04 Part stacking

05 Screw bosses

06 Moulded features

erGonomIc researcH

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04

01

03

05 06

01 Bosch Ixothe Bosch IXo Cordless screwdriver was tested on users along with other hand held devices and the weighted foam model.

02 thumb buttonthe location of the slide switch for the thumb was highlighted as a excellent position for operation.

03 Handle forwardthe foam model with the position of the handle located further forward of the body.

04 Handle backthe foam model with the position of the handle located at the back of the body.

05 Preferredthe foam model, with the position of the handle located further forward of the body was preferred because of the weight distribution. this was especially true with female users and unexperienced power tool users.

06 undesirableHowever, it was noted that some experienced power tool users preferred this position because they could apply more physical force.

VIsual lanGuaGe DeVeloPmentRecessed air ventsrecessed air vents allow for air circulation and heat generated from the motor to escape.

Breville styled foot and baseBlack plastic foot part that protects the base and recharging points.

Embossed Breville logothe iconic embossed Breville logo helps reinforce the compony brand.

overmould griptextured santoprene overmould to increase grip.

overlapping bodyrigid component body overlapping to invoke strength and robustness.

fInal concePt

Quick driver change collet

Santoprene tPv overmould

Embossed Breville logo

Slide switch

Dfm + Dfa

What was learnt from the reverse engineering of the purchased screwdriver was applied to the design.

01 Z Axis assembly

02 overmould

03 overmould inter-locking

04 Inter-locking connections

05 Material markings

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02 03

04 05

14750

R5.500

49

126

80.3

143

38.7

9

1210

42.8

29

95

23

21.9

41

12.2

530 56

13

17.3

A

A25

23.5

B

SECTION A-A

1

5.8

4.4

DETAIL B SCALE 5 : 1

FILM INSERT DECORATIONREFER TO PART DWG .... FOR DIMENSIONS

1MM RECESS FOR TPVMULTISHOT MOULDING

NOTES:

1) DRAFT TYP 1DEGREE

2) WAL THICKNESS TYP 2.5MM

3) RIB THICKNESS AT WALL TYP 1.6MM

4) ALL OTHER DIMENSIONS REFER TO 3D CAD DATA

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A (DRAFT ONLY)

BREVILLE CORDLESSSCREWDRIVER LEFT BODY

BCS BODY LEFT

8/10/2010ANDREW BERNO

WEIGHT:

N/A

ABSA3

SHEET 1 OF 2SCALE:1:1

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR AND BREAK SHARP EDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

14750

R5.500

49

126

80.3

143

38.7

9

1210

42.8

2995

23

21.9

41

12.2

5

30 56

13

17.3

A

A25

23.5

B

SECTION A-A

1

5.8 4.4

DETAIL B SCALE 5 : 1

FILM INSERT DECORATION

REFER TO PART DWG .... FOR DIMENSIONS

1MM RECESS FOR TPV

MULTISHOT MOULDING

NOTES:

1) DRAFT TYP 1DEGREE

2) WAL THICKNESS TYP 2.5MM

3) RIB THICKNESS AT WALL TYP 1.6MM

4) ALL OTHER DIMENSIONS REFER TO 3D CAD DATA

D

E

F

C

1

2

3

4

B

A

3

2

1

5

C

D

4

6

7

8

A

B

A (DRAFT ONLY)

BREVILLE CORDLESS

SCREWDRIVER LEFT BODY

BCS BODY LEFT8/10/2010

ANDREW BERNO

WEIGHT:

N/A

ABS

A3

SHEET 1 OF 2

SCALE:1:1

DWG NO.

TITLE:

REVISION

DO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURE

NAME

DEBUR AND

BREAK SHARP

EDGESFINISH:

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN MILLIMETERS

SURFACE FINISH:

TOLERANCES:

LINEAR:

ANGULAR:

Q.A

MFG

APPV'DCHK'D

DRAWN

salone De moBIle mIlano VIsIt InsPIreD a self DrIVen furniture collection exploring material and manufacture

InsPIratIon IdeatIon

Model MakIng PrototYPes

fossIcK cHaIr

CorIan

JarraH

aluMInIuM

+

+

HelPInG a uK leaDInG auDIo manufacturer taKe tHeIr outDateD sPeaKer to neW marKets

desIgn BrIef

tannoy, a uk leading hi-fi audio manufacturer wants to update their entry level sensys dC2 speaker. their main aim was to develope the style of the speaker cabinet to attract more ‘young, rich and fashionable’ buyers (eg. football stars) compared to their current audiophile market.

sensYs dC2With the sensys, tannoy has combined the core element of sound quality with the other equally essential ingredients, cutting edge technology, clean aesthetic design and affordability, to produce a class leading range of exceptional loudspeakers

desIgn detaIls

the concept for the new sensYs dC2 was to follow the same lines as its home theater cousin, the arena satellIgHt.“Blending form and function, this beautifully crafted audio system offers much more than gorgeous styling”.

the concept is to be manufactured from solidsurface such as duPont Corian, which allows better driver performance, ability to create the form and choice of speaker cabinet colours.

ThAnk Youandrew@aberno.id.au