pollution incident response management plan camellia nsw ......camellia nsw 2142 . lot 23 dp 793243...
TRANSCRIPT
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Pollution Incident Response Management Plan Camellia NSW 2142
Lot 23 DP 793243
Revision Date 02/08/18
Main Site Map
Local Authority Parramatta City Council
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Table of Contents Overview ......................................................................................................................... 3
Neighbours ..................................................................................................................... 4
Responsibilities ............................................................................................................... 4 Training ........................................................................................................................... 4
Testing of the Plan .......................................................................................................... 4
Incidents ......................................................................................................................... 5 Definition – Material Harm ............................................................................................. 5
The Plan ......................................................................................................................... 6
PIRMP Site Assessment Sheet ...................................................................................... 9 Impact On Neighbors Assessment – Early Warnings ................................................... 13
Redundant / Removed Chemicals / Products / Substances No Longer Impacting ...... 14
Risk Assessment Matrix ................................................................................................ 15 Risk Assessment on Potential Impacts ......................................................................... 16
Redundant / Removed Chemicals / Products / Substances .......................................... 27
Test Records ................................................................................................................ 28 PIRMP Response Actions ............................................................................................. 29
Catastrophic failure of diesel tank. ............................................................................ 29
Catastrophic failure of Alpha Foamer tanks .............................................................. 30 Catastrophic failure of Wet / Dry Chop Fibreglass tanks ........................................... 31
Catastrophic failure of Process Water Tanks ........................................................... 32 Catastrophic failure of Wax Emulsion tank ................................................................ 33
Catastrophic failure of Starch tank ............................................................................ 34
Catastrophic failure of Gardisperse tank ................................................................... 35 Catastrophic failure of Adhesive tank ........................................................................ 36
Catastrophic failure of Acticide IBC ........................................................................... 37
Redundant / Removed Chemicals / Products / Substances .......................................... 38 Catastrophic failure of Trilon C .................................................................................. 38
Catastrophic failure of Pulp tank ............................................................................... 39
Catastrophic failure of Siloxane Storage ................................................................... 40
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Overview Boral Plasterboard Camellia site stands on a parcel of land, although not directly abounding the Parramatta River, is very close and stormwater drains within the site directly exit into the river. The majority of the site is covered by hardstand, either paving, concrete or bitumen with only limited amounts of grassed areas. The site is fully fenced with perimeter gates. Site operations include; Delivery and storage of raw gypsum Processing of gypsum products into plasterboard sheeting and cornice Mobile plant throughout the site Truck/traffic movements Weighbridge operations Workshop operations Fuel storage Water management Road distribution of plasterboard sheeting and cornice off site
The process for the site is; Trucks arrive on site to deliver shipments of raw gypsum onto the open air
gypsum stockpile Front End Loaders place the gypsum into hoppers which are then taken via
covered conveyors into the plastermill for processing Processed plaster is then taken down a forming line in between two sheets of
paper to be cut and conveyed through a Dryer. Delivery trucks arrive and are loaded with plasterboard sheets and/or cornice for
delivery off site Before gypsum transport trucks can exit the site, they must travel through a truck wash grated area to wash off residue gypsum. The water is recycled and excess raw gypsum is collected and put back onto the stockpile. Rainwater is collected from some building roofs and used in the manufacturing process All conveyors are covered to reduce the risk of gypsum being blown around and off site. Chemicals stored on site include an above ground diesel tank with double skin, small quantities of oils, solvents and paints.
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Neighbours • Concrete Recyclers 14 Thackeray Street 02 8832 7400 • EarthPower 35 Grand Ave 131339 • Aluminium Doors and Windows Camellia ph 02 9684 2255
Responsibilities (HC) Howard Cullis – Plant Manager – ph 02 9898 7833 or mob 0401 895 261 (TV) Tom Venman – Production Manager – ph 02 9898 7889 or mob 0401 892 184 (OP) Oscar Perez - Quality Manager – mob 0410 809 475 (PL) Phil Leto – Bulk Distribution Manager mob 0401 892 161 (PS) Paolo Spinetti –National EHS Manager – ph 02 9898 7833 or mob 0401 897 735
Training All staff must be inducted onto site. Visitors onto site must be accompanied by an inducted person/employee All staff must be trained in Emergency Spill Response All staff must be trained in Emergency Response Procedures All relevant staff must be trained in the safe use of Dangerous Goods and Hazardous Substances including appropriate PPE
Testing of the Plan The Manufacturing Manager will be the person responsible for implementing, reviewing, testing and updating the Plan. The Plan will be tested within one month of an environmental incident or annually if no incidents occur within that time period. The purpose of testing the Plan is to:
- Ensure the information contained within the Plan is accurate/up to date; and - the Plan is capable of being implemented (the Plan is effective)
Testing will be conducted using one of the two following methods:
- Desktop simulation - Practical exercise/drill
Tests will be carried out listing the method chosen, how staff reacted to the emergency (if a practiced drill), names of workers involved in the test, lessons learnt and any corrective actions. A record is to be made in the event management system (Example, UBsafe).
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Incidents Following an environmental incident resulting in Material Harm, authorities to be notified are: Organisation Contact No. Details EPA 131 555 Environment Line Ministry of Health (02) 9845 5555 Via Public Health Unit in
the Westmead Hospital Ask for the Public Health Officer on call
WorkSafe NSW 131 050 Office located in Gosford Fire and Rescue NSW 000 Parramatta City Council (02) 9806 5000 Westmead Hospital (02) 8890 5555 Main switch
A written report will be submitted to the relevant authorities within seven days following a notifiable incident.
Definition – Material Harm Harm to the environment is material if:
• It involves actual or potential harm to the health or safety of human beings or to ecosystems that is not trivial, or
• It results in actual or potential loss or property damager of an amount, or amounts in aggregate, exceeding $10,000 (or such other amount as is prescribed by the regulations) and
• Loss includes the reasonable costs and expenses that would be incurred in taking all reasonable and practicable measures to prevent, mitigate or make good harm to the environment.
- as at 2018 in the Protection of the Environment Operations Act 1997 – Section 147
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The Plan This plan will be kept on site and also within the company’s database. The whole plan will be available to an authorized officer on request and to any person responsible for implementing the plan. The plan, excluding any personal information will be publicly available to any person who makes a written request for it.
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PIRMP Site Assessment Sheet
LIST OF POLLUTING SUBSTANCE STORAGES/USES AT SITE INITIAL ASSESSMENT (all Chemicals listed in this sheet are to be subjected to a risk assessment) Site Name USG Boral Plasterboard – Camellia NSW
Responsible Position Manufacturing Manager
Date 02/08/18
Name / description
Covered under Haz Chemicals?
Amount stored
Location of storage
Map reference
Current Controls
Ref to PIRMP action response plan
CHEMICALS (raw materials and products which can cause pollution) RM 220a Slurry Retarder
Y 3000 litres
Boardplant / Cornice plant
Additive areas
Stored in IBC’s on spill trays
RM 211 a Starch
N 55 000 litres
Boardplant / Cornice plant
Additive areas
Stored in bulk tank and day tanks. Tanks located within bunded areas. Transfer lines stainless. Weekly inspections.
Pg 34
RM 224a Wax Emulsion
Y 23 000 litres
Boardplant Additive areas
Stored in bulk tank within bunded area.
Pg 33
RM 231 Wax Emulsion (Polyphobe900)
N 23 000 litres
Boardplant Additive areas
Stored in bulk tank within bunded area.
Pg 33
RM 230 Alpha Foamer
N 3000 litres
Boardplant / Cornice plant
Additive areas
Stored in 205L plastic drums on spill trays. Transferred to header tank within bunded area.
Pg 30
RM 205c Edge Adhesive
N 2000 litres
Boardplant Additive areas
Stored in IBC’s on
Pg 35
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Name / description
Covered under Haz Chemicals?
Amount stored
Location of storage
Map reference
Current Controls
Ref to PIRMP action response plan
spill trays within bunded area.
RM 206a Fibreglass
Y 8 Tonne Boardplant Additive areas
Dry – stored in plastic bags within cardboard boxes Wet – stored in 2 fiberglass tanks within draining bunded area which sits within waste water catchment area.
Pg 31
Gauging Water N 1000 Litres
Boardplant Additive areas
Stored in tank which sits within waste water catchment area.
RM 208a Foaming Agent (soap)
Y 3000 litres
Boardplant / Cornice plants
Additive areas
Stored in 205L plastic drums on spill trays. Transferred to header tank within bunded area.
Gardisperse N 3000 litres
Boardplant Additive areas
Stored in 205L plastic drums on spill trays. Transferred to header tank within bunded area.
Pg 35
Acticide N 3000 litres
Boardplant Additive areas
Stored in 205L plastic drums on
Pg 37
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Name / description
Covered under Haz Chemicals?
Amount stored
Location of storage
Map reference
Current Controls
Ref to PIRMP action response plan
spill trays. Transferred to header tank within bunded area.
Vermiculite N 20 Tonnes
Boardplant / Cornice plants
Additive areas
Stored in bulka bags. Stored in hopper.
Conmaster N 20 Tonnes
Boardplant / Cornice plants
Additive areas
Stored in bulka bags. Stored in hopper.
Potash N
20 Tonnes
Boardplant / Cornice plants
Additive areas
Stored in bags on pallets. Stored in hooper.
RM 210a Consistency Reducer (liquid)
Y 24 000 Litres
Boardplant / Cornice plant
Additive areas
Stored in tank which sits within bunded area
MATERIALS (eg stockpiles, silos, bulk solids etc) RM 222c Stucco
Y 400 tonnes
All Plants Additives area
Stored in various sized bins
RM 213a Gypsum
N 12 000 Tonnes
Gypsum Storage / Plastermill
Main Site plan
Stored in open stockpile, undercover and within silo’s
RM 207a Flyash
Y 60 Tonnes
Boardplant Additive areas
Stored within bulk silo and day hooper
Linerboard N 300 Tonnes
Board and Cornice plant
Raw Materials storage area
Stored in 2t reels
AQUEOUS (eg dams, wastewater tanks, other water storage area) Settling Tank First Flush Pond
N 50 000 litres
Northern boundary fence
Main Site Plan
Open concrete settling pit. Reclaimed water held
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Name / description
Covered under Haz Chemicals?
Amount stored
Location of storage
Map reference
Current Controls
Ref to PIRMP action response plan
in tank within bunded area.
Settling Tank Western Boundary
N 10 000 litres
Western Boundary Fence
Main Site Plan
Open concrete settling pit. Reclaimed water held in tank within bunded area.
Sludge Tanks Cornice
N 8 000 litres
Cornice Outside Cornice Office
Open concrete settling pit. Reclaimed water held in tank within bunded area.
Sludge Tanks Boardplant
N 16 000 litres
Boardplant Outside Boardplant Control Room
Open concrete settling pit. Reclaimed water held in tank within bunded area.
Waste Water Tank
N 23 000 litres
Boardplant Western end of Boardplant
Reclaimed water held in tank within bunded area.
Pg 32
Fresh Water Tank
N 23 000 litres
Boardplant Western end of Boardplant
Water held in tank within bunded area.
Pg 32
Rain Water Tank
N 55 000 litres
Boardplant Outside Boardplant Control Room
Water held in tank within waste water catchment area.
Pg 32
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Name / description
Covered under Haz Chemicals?
Amount stored
Location of storage
Map reference
Current Controls
Ref to PIRMP action response plan
SUBSTANCES IN PROCESSES (substances which could be emitted from operational process i.e. treatment plants, vehicles etc) Hydraulic Oil Y 100
Litres Gypsum Shed
Main Site Plan
Contained within first flush pond area.
Hydraulic Oil Y 100 Litres
Wet and Dry end hoists
Cove Cornice
Localized within cornice plant
Hydraulic Oil Y Unknown Customer trucks and deliveries
Warehouse Localized within warehouse
Diesel
Y 10 000 Litres
Site Bulk Storage Area
Stored within double skinned tank
P 29
Diesel Y Unknown Customer trucks and deliveries
Warehouse Localized within warehouse
Pg 29
Petrol / oils Y Unknown Staff Cars Car parks Localized within car parks
Impact On Neighbors Assessment – Early Warnings Site Name USG BORAL – Camellia NSW
Responsible person Chief Warden
Date 02/08/2018
Incident type/description
External Release (air, waterway etc)
Neighbours impacted/extent of impact
Communication methods Early warnings
Actions and other control measures (eg posting on website, community group meetings)
Major dust event in plaster mill Uncontrolled release into Parramatta River
Air Waterway
Takeaway shop on Grand Ave (as per Neighbours list on page 3) Dependent on type and size of spill
Verbal / phone
Shutdown process and repair
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Redundant / Removed Chemicals / Products / Substances No Longer Impacting
Ball Clay N 3 Tonnes Boardplant / Cornice plants
Additive areas
Stored in bags on pallets. Stored in hooper.
Boric Acid Y 20 Tonnes
Boardplant / Cornice plants
Additive areas
Stored in bulka bags. Stored in hopper.
Paper Pulp N 3000 Litres
Boardplant Additives areas
Stored in tank which sits within waste water catchment area.
Siloxane N Boardplant Additives areas / Bunded Storage area near Rondo Metal
Stored in tank which sits within waste water catchment area.
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Risk Assessment Matrix
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Risk Assessment on Potential Impacts
Hazard and Likelihood Risk Assessment and Corrective Control Measures Site USG BORAL – Camellia NSW
Responsible Person Howard CULLIS - ph 02 9898 7833 or 0401 895 261
Review Date 02/08/2019
Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
RM 220a Slurry Retarder
IBC tank leaks from rupture or piping leak. Spill is released
Low Less Likely
Nil
Forklift training Hazard ID process
Incident reporting process Spill is contained within area using spill kits. Material
may be decanted if possible otherwise dispose of waste material
TV
Day storage tank leaks Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from storage tank will ne contained within
bunded area. Tank to be repaired
HC
Process line fails Low Likely Nil Hazard ID process Incident reporting process
MEX schedule Leak from process delivery lines will be contained
within bunded areas. Process lines to be repaired.
HC
RM 211 a Starch
Delivery truck transfer line fails
Low Less Likely
Nil Hazard ID process Incident reporting process
Contractor induction Contain spill using spill kits.
OP
1 If the incident may impact on neighbours then it will need to trigger the early warnings assessment and actions
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Starch transfer to be monitored at all times
Main storage tank leaks Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Starch contained within bunded area
TV
Day storage tank leaks Low Less Likely
Nil Starch contained within bunded area TV
Process lines fail High Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Contain spill to site. Check river outlets. Repair process lines
TV/HC
RM 224a Wax Emulsion
Delivery truck transfer line fails
Low Less Likely
Nil Hazard ID process Incident reporting process
Contractor induction Contain spill using spill kits.
Starch transfer to be monitored at all times
OP
Process lines fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process lines contained within waste water
reclaim area. Repair process lines
HC
RM 231 Wax Emulsion (Polyphobe900)
Delivery truck transfer line fails
Low Less Likely
Nil Hazard ID process Incident reporting process
Contractor induction Contain spill using spill kits.
Starch transfer to be monitored at all times
OP
Process lines fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process lines contained within waste water
reclaim area. Repair process lines
HC
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
RM 230 Alpha Foamer
Plastic storage drums fail
Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Leak from Storage drum contain by tray and bunded
area Clean spill
Decant if possible
TV
Day tank fails Low Less Likely
Nil Leak from day tank captured by spill tray Clean spill
TV
Process lines fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process lines contained within waste water
reclaim area Clean spill
TV
RM 205c Edge Adhesive
IBC storage drums fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Leak from Storage drum contain by tray and bunded
area Clean spill
Decant if possible
TV
IBC Day tank fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Hazard ID process
Incident reporting process Leak from day tank captured by waste water reclaim
area Clean spill
TV
Process lines fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process lines contained within waste water
reclaim area Clean spill
TV
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
RM 206a Fibreglass
Dry – plastic bags / boxes
Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Contain and clean up spill
TV
Wet – Mixing tanks failure
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Spill from mixing tanks is contained within waste water
reclaim area Repair leak
HC
Wet – process lines failure
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak form process lines is contained within waste
water reclaim area Repair leak
HC
Gauging Water
Day tank fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from day tank is contained within waste water
reclaim area Repair leak
HC
Process line fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process line is contained within waste
water reclaim area Repair leak
HC
Gardisperse Plastic storage drums fail
High Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Spill is contained within area using spill kits. Material
may be decanted if possible otherwise dispose of waste material
TV
Process lines fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process
HC
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Spill is contained within area using spill kits. Material may be decanted if possible otherwise dispose of
waste material Acticide Plastic storage drums
fail High Less
Likely Nil Forklift training
Hazard ID process Incident reporting process
Spill is contained within area using spill kits. Material may be decanted if possible otherwise dispose of
waste material
TV
Process lines fail High Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Contain spill to site. Check river outlets. Repair process lines
HC
Conmaster Bags Fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Sweep up spill and dispose
TV
Day hopper fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Clean up spill and repair hopper
TV/HC
Transfer process fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Repair process failure
HC
RM 208a Foaming Agent (soap)
Plastic storage drums fail
Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Leak from Storage drum contain by tray and bunded
area Clean spill
Decant if possible
TV
Day tank fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from day tank captured by spill tray
Clean spill
JG
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Process lines fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process lines contained within waste water
reclaim area Clean spill
TV
Vermiculite Bags Fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Sweep up spill and dispose
TV
Day hopper fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Clean up spill and repair hopper
TV/HC
Transfer process fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Repair process failure
HC
Bags Fail Bags Fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Sweep up spill and dispose
TV
Day hopper fails
Day hopper fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Clean up spill and repair hopper
TV/HC
Transfer process fails
Transfer process fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Repair process failure
HC
RM 210a Consistency Reducer (CR) (liquid)
Delivery truck transfer line fails
Low Less Likely
Nil Hazard ID process Incident reporting process
Contractor induction Contain spill using spill kits.
CR transfer to be monitored at all times
OP
Main storage tank leaks Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule CR contained within bunded area
TV
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Process lines fail Med Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Contain spill to site. Check river outlets. Repair process lines
TV/HC
RM 213a Gypsum
Bulk storage stockpile weather event
Low Less Likely
Nil Hazard ID process Incident reporting process
Ensure dust sprinklers in operation Monitor
TV
Transfer to dump hopper spillage
Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Spill contained within first flush pond area
Clean spill
TV
Dump hopper to calcination spillage
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Spill contained within enclosed conveyors
Repair cause of spillage and clean up
TV
Stucco Transfer to plants spillage
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Spill contained within enclosed screws Repair cause of spillage and clean up
TV/HC
Stucco storage bins fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Clean up spillage and repair bins
TV/HC
Dust collection system failure
Low Less Likely
Yes Hazard ID process Incident reporting process
MEX schedule Notify takeaway shop if required
Clean up spillage Repair dust collector system
TV/HC
RM 207a Flyash
Delivery truck transfer line fails
Low Less Likely
Nil Hazard ID process Incident reporting process
Contractor induction Contain spill.
OP
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Flyash transfer to be monitored at all times
Main storage silo leaks Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Flyash maybe contained within bunded area
Clean up remaining spill Repair silo
TV/HC
Day storage hopper leaks
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Shutdown process
Clean up spill Repair leak
TV/HC
Process lines fail Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Shutdown process
Clean up spill Repair leak
TV/HC
Linerboard Linerboard set on fire High Less Likely
Yes Hazard ID process Incident reporting process
Lean practises Implement emergency response plan
Chief fire warden
Settling Tank First Flush Pond
Extreme weather event cause overflow into Parramatta river
Med Likely Nil Hazard ID process Incident reporting process
MEX schedule Hazard ID process
Incident reporting process Increase waste water usage
Monitor
JG
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Water contained on site
Repair leak
TV/HC
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Settling Tank Western Boundary
Extreme weather event cause overflow into Parramatta river
Med Likely Nil Hazard ID process Incident reporting process
increase waste water usage Monitor
TV
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Water contained on site
Repair leak
TV/HC
Sludge Tanks Cornice
Extreme weather event cause overflow
Low Less Likely
Nil Hazard ID process Incident reporting process
Increase waste water usage Monitor
Arrange sediment removal
TV
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Water contained on site
Repair leak
TV/HC
Sludge Tanks Boardplant
Extreme weather event cause overflow
Low Less Likely
Nil Hazard ID process Incident reporting process
Increase waste water usage Monitor
Arrange sediment removal
TV
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Water contained on site
Repair leak
TV/HC
Waste Water Tank
Storage tank failure Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak contained within bunded area
Repair leak
TV/HC
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak contained within waste water catchment area
Repair line failure
TV/HC
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Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Fresh Water Tank
Storage tank failure Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak contained within bunded area
Repair leak
TV/HC
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak contained within waste water catchment area
Repair line failure
TV/HC
Rain Water Tank
Storage tank failure Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak contained within bunded area
Repair leak
TV/HC
Transfer process lines fail
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak contained within waste water catchment area
Repair line failure
TV/HC
Hydraulic Oil
Mobile plant hydraulic line failure
Low Likely Nil Hazard ID process Incident reporting process
Prestart checklists Contained within first flush pond catchment
Service scheduling Call Pirtek and repair lines
TV
Hydraulic Oil
Cove Cornice wet and dry end hoist failure
Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Contained in area
Spill kits Clean area and dispose of waste
TV/HC
Hydraulic Oil
Customers / Trucks Low Likely Nil Hazard ID process Incident reporting process
Contractor induction Prestart checklists Contained in area
Spill kits Clean area and dispose of waste
PL
Version 1.1 Page 26 of 40 Printed Copies are Uncontrolled.
Name / ref of
pollutant/ chemicals
Description of Hazard / Incident leading to
hazard
Level of
impact Likely hood Risk
Impact on
neighbours1 Control Measures Corrective Action
Coverage under other Plans
Responsible
person
Action date
Diesel Bulk Storage failure Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Double skinned tank
Spill kits Clean area and dispose of waste
PL
Diesel Customers / Trucks Low Likely Nil Hazard ID process Incident reporting process
Contractor induction Prestart checklists Contained in area
Spill kits Clean area and dispose of waste
PL
Petrol / oils Cars / leaks Low Less Likely
Nil Hazard ID process Incident reporting process
Contractor induction Servicing
Contained in area Spill kits
Clean area and dispose of waste
TV/PL/HC
Compounds Bags / buckets spillage Low Likely Nil Hazard ID process Incident reporting process
Contained in area Spill kits
Clean area and dispose of waste
PL
Version 1.1 Page 27 of 40 Printed Copies are Uncontrolled.
Redundant / Removed Chemicals / Products / Substances
Boric Acid Bags Fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Sweep up spill and dispose
HC Na
Day hopper fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Clean up spill and repair hopper
TV/HC Na
Transfer process fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Repair process failure
HC Na
Ball Clay Bags Fail Low Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Sweep up spill and dispose
TV Na
Day hopper fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Clean up spill and repair hopper
TV/HC Na
Transfer process fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Repair process failure
HC Na
Paper Pulp Day tank fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from day tank is contained within waste water
reclaim area Repair leak
HC Na
Process line fails Low Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Leak from process line is contained within waste
water reclaim area Repair leak
HC Na
Version 1.1 Page 28 of 40 Printed Copies are Uncontrolled.
Siloxane Plastic storage drums fail
High Less Likely
Nil Forklift training Hazard ID process
Incident reporting process Spill is contained within area using spill kits. Material
may be decanted if possible otherwise dispose of waste material
TV Na
Process lines fail High Less Likely
Nil Hazard ID process Incident reporting process
MEX schedule Contain spill to site. Check river outlets. Repair process lines
HC Na
Test Records
Plan Test Date Conducted:
UBSafe Record Number:
Comments:
18 / 02 / 2019 C-008524 Combined desktop and site physical review of processes and controls.
Version 1.1 Page 29 of 40 Printed Copies are Uncontrolled.
PIRMP Response Actions Incident No 1
Catastrophic failure of diesel tank. Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of diesel • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Contact service provider (Caltex No. 1800033111 or Absorb Environmental Solutions 1300 554 180 or Veolia Spill Response 132
955) to pump out bund contents • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto unsealed soil / river - Environmental Consultants to be engaged to investigate and remediate
contamination. • Repair/replace tanks • Refuel tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented. Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037
(to report event to Howard Cullis mob 0401 895 261 and Paolo Spinetti 0401 897 735) • Phil Leto to Call service provider • Phil Leto to call Spill Kit / Spill response service provider • Phil Leto / Durrell Hammond to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Bulk Distribution Manager • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting Clean up and Waste disposal
Service Provider to dispose of diesel and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 30 of 40 Printed Copies are Uncontrolled.
Incident No 2
Catastrophic failure of Alpha Foamer tanks Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure spill is contained within area • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any further release • If any release from area into storm water drains / river - Environmental Consultants to be engaged to investigate and remediate
contamination. • Repair/replace tanks
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for tanks to overflow or failure may result in river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Bulk Distribution Manager • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory: Immediate Reporting Contact Sheet to be used
Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider / site to dispose of Alpha Foamer and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 31 of 40 Printed Copies are Uncontrolled.
Incident No 4
Catastrophic failure of Wet / Dry Chop Fibreglass tanks Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of Wet Chop Fibreglass • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto unsealed soil / river - Environmental Consultants to be engaged to investigate and remediate
contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of wet fiberglass and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 32 of 40 Printed Copies are Uncontrolled.
Incident No 6
Catastrophic failure of Process Water Tanks Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of process water • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto storm water drains / river - Environmental Consultants to be engaged to investigate and remediate
contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of process water and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 33 of 40 Printed Copies are Uncontrolled.
Incident No 7
Catastrophic failure of Wax Emulsion tank Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of wax emulsion • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto unsealed soil / storm water drains / river - Environmental Consultants to be engaged to investigate and
remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider
Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund Scale of incident Potential for bund overflow or failure may result in soil and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate
notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of wax emulsion and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 34 of 40 Printed Copies are Uncontrolled.
Incident No 8
Catastrophic failure of Starch tank Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of starch • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto unsealed soil / storm water / river - Environmental Consultants to be engaged to investigate and
remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil / storm water / river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of starch and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 35 of 40 Printed Copies are Uncontrolled.
Incident No 9
Catastrophic failure of Gardisperse tank Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of Gardisperse • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto unsealed soil / storm water drains / river - Environmental Consultants to be engaged to investigate and
remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil / storm water drains and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of Gardiserse and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 36 of 40 Printed Copies are Uncontrolled.
Incident No 10
Catastrophic failure of Adhesive tank Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of adhesive • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto unsealed soil / storm water drains river - Environmental Consultants to be engaged to investigate and
remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil / storm water drains and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of adhesive and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
se
Version 1.1 Page 37 of 40 Printed Copies are Uncontrolled.
Incident No 11
Catastrophic failure of Acticide IBC Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of additive • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel with appropriate PPE • Ensure spill kit wheelie bin is moved into available area for any release from bund • If any release from bund onto unsealed soil / storm water drains river –
Environmental Consultants to be engaged to investigate and remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil / storm water drains and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of adhesive and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 38 of 40 Printed Copies are Uncontrolled.
Redundant / Removed Chemicals / Products / Substances Incident No 3
Catastrophic failure of Trilon C Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure spill is contained within area • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any further release • If any release from area into storm water drains / river - Environmental Consultants to be engaged to investigate and remediate
contamination. • Repair/replace tanks
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for tank overflow or failure may result in river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Bulk Distribution Manager • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory: Immediate Reporting Contact Sheet to be used
Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of Trilon C and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 39 of 40 Printed Copies are Uncontrolled.
Incident No 5
Catastrophic failure of Pulp tank Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of pulp • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel • Ensure spill kit available for any release from bund • If any release from bund onto storm water drains / river - Environmental Consultants to be engaged to investigate and remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in storm water and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification. Communications Internal:
• Chief Warden • Bulk Distribution Manager • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of pulp and advise on required clean-up.
Reporting and re-preparedness See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management
Version 1.1 Page 40 of 40 Printed Copies are Uncontrolled.
Incident No 12
Catastrophic failure of Siloxane Storage Actions Required:
• Contact all relevant people/department (refer to Immediate Reporting Contact Sheet) • Ensure bunds are capturing full volume of additive • Ensure bund integrity is sound throughout the entire period of incident (i.e. periodic inspections) • Area to be restricted to Incident Response Personnel with appropriate PPE • Ensure spill kit wheelie bin is moved into available area for any release from bund • If any release from bund onto unsealed soil / storm water drains river –
Environmental Consultants to be engaged to investigate and remediate contamination. • Repair/replace tanks • Inspect bund for ongoing serviceability
Alarm raising Any personnel involved or witnessing incident to report to immediate supervisor and PIRMP actions to be implemented.
Emergency Controller • Durrell Hammond (Chief Warden) ph 02 9898 7833 or mob 0401 896 037 (to report event to Howard Cullis mob 0401 895 261 and Tom Venman 0401 892 184 Paolo Spinetti 0401 897 735)
• Shift Team Leader / Tom Venman to Call service provider • Shift Team Leader / Tom Venman to call Spill Kit / Spill response service provider • Shift Team Leader / Tom Venman to conduct periodic inspections and update reporting of situation and bund
Scale of incident Potential for bund overflow or failure may result in soil / storm water drains and river contamination that will require specialist investigation/remediation.
Evacuate Only if fire or explosion potential exists. Plant Manager and any advice provided by Fire Dept as part of attendance after immediate notification.
Communications Internal: • Chief Warden • Plant Manager • Regional State Manager • National / Regional EHS Manager
External mandatory:
• Immediate Reporting Contact Sheet to be used Rescuer / respondent + safety checks
As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Rescue + First Aid As per Site Emergency Plan or Fire Department as part of Immediate Reporting
Clean up and Waste disposal
Service Provider to dispose of adhesive and advise on required clean-up.
Reporting and re-preparedness
See HSEQ Standards: • 02-09 Emergency Preparedness and Response • 03-02 Incident Reporting Investigation and Action Management