polishing grinding mold - factorymax · grinding polishing 31 5 elements to deciding quality of...
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MOLD
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PENCIL STONE
WA STONE
SOFT STONE MOLD FINISHING STONE
BLACK STONE GC STONE
DIE STONE ALU STONE SCW
OIL STONE INDIA WHITE OIL STONE ARKANSAS STONE
Stones for medium finishing
PAPO STONE
SUPER ORANGE SUPER BLUE SUPER RED
Roughing
Finishing
Quenched mould
Others stones
Aluminum mould Stone for rough finishing
LAP MATE
Typical stone for EDM. Start from Lap mate for EDM moulds and dies.
EDM STONE
A harder stone than Lap mate A softer stone than Lap mate
Sharpness is the priority of this stone with unique design
Soft touch, good for steels with various hardness
A uniform surface can be got due to its non-bubble structure Good for polishing before using diamond paste
Designed for having features to fit the form of moulds quickly Can get stable surface because this uses green Sic. grains
Good for quenched mould HRC47 to HRC63
Can be used for wide works with using Agrain. Various transformation is available
Good sharpness with having oil within. Also goodfor setting the teeth of a saw
Good for finer finishing required to oil stone A Natural stone with high density andhigh hardness. Good for finest finishing
Good for various aluminum mould Very soft stone. Good for large size mould and pressed mould
Best stone for removing hardened layer after EDM processing. A softer than conventional stone A harder than super blue
Polishing Stones
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5 elements to decidingquality of abrasive stones
3
1
2
3
secondary processingelements, grains, bondage and holes,
consisting abrasive stones and
The kinds GrainsAs a cutter, grains play the
GritsThe size of the grains
main role of for polishing
OrganizationThe rate of the grainsin the abrasive stones.
Bondage Strengththe strength of
the bondage to hold grains
The kinds of Bondsthe difference of
the bonding materialto hold grains
the material to be processed
Grains
Holes
Secondary processingFilling materialsAdditives
Points for selection of abrasive stones
Bondage
kinds of grains
kinds of holes
quantity of holes
size of grains (grits)
kinds of bondage
quantity of bondage(bonding strenght)
melted aluminum grains
carbonized silicon
vitrified, resinoid and etc.
soft medium strong etc.
ventilated holes
non-ventilated holes
porous holes abrasive stones
no holes abrasive stones
Filling materials and additives aremixed in Processing materialsabrasive stones other thanprocessing materials, such as sulfurfor filling holes, and bondage.
quantity of grains (organization)
1. Selection of abrasive stones with grains (A, WA, C, GC, etc) suitable for the material to be polished 2. Selection of abrasive stones manufactured and secondary processed suitable for the material to be polished 3. Selection of abrasive stones with proper grits and mesh for the surface to be polished.4. Selection of abrasive stones with proper size for the place to be polished
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STONING OIL
“FLASH 600” “FLASH 600” is originally developed by 3A-Sangyo
STONEHOLDERS
CERAMIC STONE HOLDERSLAP PEN HOLDERS
( ) ( )
( )
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( )
( ) 本入
( )
( )
( )( )
( ) 本入
( )
LAP MATE
EDM STONE
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( )( )
( ) 本入
( )
( )( )
( ) 本入
( )
RAPO STONE
SUPER ORANGE
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( )
( ) 本入
( )
( )
( )
( )
( ) 本入
( )
SUPER BLUE
SUPER RED
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(Size:mm)
6 × 6 × 100
3 × 6 × 100
1.5 × 6 × 100
(Coarse)#150
(Medium)#320
(Fine)#600
01 04 07
02 05 08
03 06 09
■ Features:This stone has completed after our pursuit of sharpness with a unique manufacturing method and processed resin. This is most suitable for removing the hardened
.retfaerehtgninotsdnagnissecorpMDEretfareyal*Pencil Pin k(#320)and Pencil Grey(#150 and #600)can be provided with other grain levels than listed.
■ Application: Surface stoning after EDM processing for general mold
■(Grit)#150( Coarse:Black)#320( Medium:Pink)#600( Fine:Gray)
(20pcs.)
(Grain) (Hardness) (Bond) (Pack)
20本入
VWAC (Medium)
1 × 6 × 1002 × 6 × 1003 × 6 × 1001 × 13 × 100
2 × 13 × 100 3 × 13 × 100 3 × 6 × 1503 × 13 × 051
5 × 13 × 150
■(Size :mm)
■ Features : This stone is very soft and gives the workers little responses when in operation. Uniform surface can be gained with good fitness to the form of moulds. Suitable for stainless steel and aluminum alloy processing.
■ Application : Polishing for hard-to-grind materials and removing dregs
■(Grit)#120#180#240#320
#400#600 #800#1000
#1200#1500#2000#3000
(MediumSoft)
(Pack)(Bond)(Hardness)(Grain)
20本入WA V
(20pcs.)
PENCIL STONE
WA STONE
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( )( )( )( )( )( )( )
( )( )( )( )( )
( )
( ) 本入
( )( )( )( )( )( )
( )( )( )( )
( )
( ) 本入
SOFT STONE
MOLD FINISHING STONE
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( )( )
( ) 本入
( )
( )( )
( ) 本入
( )
BLACK STONE
GC STONE
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( )( )
( ) 本入
( )
))( )
( ) 本入
( )
DIE STONE
ALU STONE
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20本入 10本
入
10 × 25 × 150
13 × 25 × 150
25 × 50 × 150
3 × 6 × 150
3 × 13 × 150
5 × 13 × 150
■(Size:mm)
■ Features : This stone is suitable for rough and medium finishing with easy-to-operate and high effectiveness features. Also suitable for large scale mold and wide surface polishing.
■ Application : Polish for large scale metal works for general mold
■(Grit)# 80#120#180#220
(Pack)(Bond)(Hardness)(Grain)
PA (Soft) V(20pcs.)(10pcs.)
SCW
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)・( )・( )・( )・ ( )・( )
( )
( ):
( ):
( )
( )
( )( )( )( )( )
( )( )
本入
( )
( )
本入
( )
( )( )( )
( )
( )・( )・( )・( )・ ( )・( )
( )
( )
OIL STONE
INDIA
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(1pcs.)
■ Features : This stone is suitable for operations where more accurate surfaces are needed than A Oil Stone. Because of the ultra minute tissue of this stone, little transformations of works happen.
■ Application : Precision Finishing
■(Grit)#3000
(Pack)(Bond)(Hardness)(Grain)
WA (Super Hard) V
13 × 25 ×10016 × 38 × 11525 × 50 × 15025× 50 × 200
■(Size :mm)
■ Features : This natural stone is produced only in the United States and has highly dense and ultra hard tissue. It is suitable for ultra fine finishing of watch, gauge and precision machinery.
■ Application : Cutlery and Hard materials
■(Grit)HB(White)
(Pack)(Bond)(Hardness)(Grain)
(Super Hard)
13× 25× 100, 16× 38× 115, 25× 50× 150, 25× 50× 200
▲■ ( )・▲(Triangle)・● (Circl e)・3.2 × 100, 4.5 × 100, 6.4 × 100, 8 × 100 etc.
■(Size :mm)
Square
WHITE OIL STONE
ARKANSAS STONE
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Our brushes are available in a wide variety of sizes. Great for flat and small, curved or hard-to-reach surfaces.Maximum operating speed 25000 rpm. Use with diamond paste.
A
B
D
C
A B
D
C
1
2
3
4
5
6
7
8
1
2
3
4
A B C D(Diameter) (Trim Length) (Shank) (Length) (Type) (Type of hair) (Style)
14mm
14mm
14mm
25mm
6.4mm
6.4mm
6.4mm
14mm
2.4
2.4
2.4
3.2
51
51
51
60
Standard
Standard
Soft
Brass
Horse
Goat
Brass
Horse
761
751
771
764
A B C D(Diameter)(Trim Length) (Shank) (Length) (Type) (Type of hair) (Style)
6.4mm
9.5mm
12.7mm
12.7mm
4.8mm
6.4mm
4.8mm
6.4mm
2.4
2.4
2.4
2.4
48mm
54mm
54mm
58mm
Standard
Standard
Standard
Standard
Horse
Horse
Horse
Horse
860
861
860-1/2
861-1/2
(10pcs.)
10
Pack
(144pcs. )
1
Pack
44
Brushes
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Our brushes are available in a wide variety of sizes. Great for flat and small, curved or hard-to-reach surfaces.Maximum operating speed 25000 rpm. Use with diamond paste.
9
10
11
9
10
11
A B C D(Diameter) (Trim Length) (Shank) (Length) (Type) (Type of hair) (Style)
6.4mm
6.4mm
6.4mm
5.4mm
4.8mm
4.8mm
3.2
2.4
2.4
48
48
48
Standard
Soft
Brass
Horse
Goat
Brass
7HS-P
850
870
(10pcs.)
10
Pack
(144pcs. )
1
Pack
44
A B
D
C
A plastic ferrule is available to prevent scratchingwhen used for mold
With plastic
12
13
14
12
13
14
A B C D(Diameter)
A(Diameter)(Trim Length) (Shank) (Length) (Type) (Type of hair) (Style)
19.1mm
19.1mm
19.1mm
4.8mm
4.8mm
4.8mm
9.5mm
9.5mm
9.5mm
2.4
2.4
2.4
42.5mm
42.5mm
42.5mm
Standard
Soft
Brass
Pig
Goat
Brass
711
711S
721
2
A
E
B D
CB D
C
Brushes
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Made from high quality fleecy felt and good for precision lapping.
1
1
2
2
3
4
5
6
7
8
9
10
3
4
5
6
7
8
9
10
11
12
13
A B C D(Diameter) (Felt Length) (Shank) (Length) (Type)
CB
D
A
(Style)
3mm 8mm 3 40mm Standard MA0308
4mm 10mm 3 45mm Standard MA0410
6mm 10mm 3 40mm Standard MA0610
11
12
13
A B C D(Diameter) (Felt Length) (Shank) (Length) (Type) (Style)
6mm 10mm 3 40mm Soft
Soft
Soft
MA0610S
10mm 15mm 3 45mm MA1015S
15mm 20mm 3 50mm MA1520S
10mm 15mm 3 45mm Standard MA1015
15mm 20mm 3 50mm Standard MA1520
20mm 25mm 6 62mm Standard MA2025/6
25mm 25mm 6 63mm Standard MA2525/6
6mm 10mm 3 40mm Standard MA0610
10mm 15mm 3 45mm Standard MA1015
15mm 20mm 3 50mm Standard MA1520
(10pcs.)
10
Pack
(100pcs. )
1
Pack
00
Soft type
Standard type
MA
MA
MK
Felt Bobs
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Made from high quality fleecy felt and good for precision lapping.
Excellent for diamond lapping.
14
14
15
16
17
18
A B
15
16
17
18
A B C D(Diameter) (Felt Length) (Shank) (Length) (Type) (Style)
20mm 25mm 6 62mm Soft
Soft
Soft
Soft
Soft
MA2025/6S
25mm 25mm 6 63mm MA2525/6S
6mm 10mm 3 40mm MA0610S
A
B
(Thickness) (Width) (Length) (Style)
1mm 25mm 1500mm
3mm 25mm
R125
R3251500mm
10mm 15mm 3 45mm MA1015S
15mm 20mm 3 50mm MA1520S
(10pcs.)
10
Pack
(100pcs. )
1
Pack
00Soft type
Roll felts
444
5
MA
MK
Felt Bobs
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1
1
2
3
2
3
A B C D(Diameter) (Felt Length) (Shank) (Length)
1mm 6mm 175mm 10 pcs.
10 pcs.
5 pcs.
1mm 10mm 175mm
1mm 20mm 175mm
Poly Lap Sheets
Outstanding effect for diamond paste lapping
The Sponge sheets with continuous pore can keep diamond paste efficiently and enable effectivemirror finishing. Offer a beneficial effect on mirror finishing. With a soft touch, conform greatly topolished surfaces.
Features
There are no tops and bottoms. Paint the diamond paste on the mold and use it with proper fingerpressure. Excellent to be used with #3000 (6 micron) diamond paste or more numbers.
Application
3
Poly Lap Sheets