points to recall 3

Professional Training and Consultation API 570 Preparatory 3 – 8 Sep05, Al-Khobar, Saudi Arabia Page 1 of 3 DAILY POINTS TO RECALL (DAY 3) ________________________________________________________________________________________________________________ C:\Users\mohamed.mohamedi\Desktop\A-API-570\HASAN\PTR_3.doc 4/1/2013 / 3:34:08 PM/ NCD 1. CUI is more likely on insulated pipings exposed to water/mist/moisture and in the range of 25º to 250ºF. 2. Erosion is caused due to impacts of solid particles in liquids/gases or liquid particles in gases. It is more serious if corrosion is also present. 3. Fatigue failure is caused due to cyclic stress or stress reversals (vibrations, thermal changes). 4. Creep failure is dependent on time, temperature and stress. 5. The two important inspections carried out periodically on piping are: a. Thickness measurement inspection, and b. External visual inspection 6. Thickness measurements are usually carried out by: a. Ultrasonic thickness measurements for pipes larger than NPS 1 b. Profile radiography for pipes NPS 1 and smaller 7. External visual shall include checklist form Appendix D which involves checking for leaks, misalignments, vibrations pipe support conditions, external corrosion, condition of insulation/coating/painting. 8. TMLS shall be selected representing suspect areas and shall include elbows, tees, injection points and S/A interface.

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Professional Training and Consultation

API 570 Preparatory

3 – 8 Sep05, Al-Khobar, Saudi Arabia

Page 1 of 3

DAILY POINTS TO RECALL (DAY 3)

________________________________________________________________________________________________________________

C:\Users\mohamed.mohamedi\Desktop\A-API-570\HASAN\PTR_3.doc

4/1/2013 / 3:34:08 PM/ NCD

1. CUI is more likely on insulated pipings exposed to

water/mist/moisture and in the range of 25º to 250ºF.

2. Erosion is caused due to impacts of solid particles in liquids/gases or liquid particles in gases. It is more serious if

corrosion is also present.

3. Fatigue failure is caused due to cyclic stress or stress reversals (vibrations, thermal changes).

4. Creep failure is dependent on time, temperature and stress.

5. The two important inspections carried out periodically on piping are:

a. Thickness measurement inspection, and

b. External visual inspection

6. Thickness measurements are usually carried out by:

a. Ultrasonic thickness measurements for pipes larger than NPS 1

b. Profile radiography for pipes NPS 1 and smaller

7. External visual shall include checklist form Appendix D which

involves checking for leaks, misalignments, vibrations pipe support conditions, external corrosion, condition of

insulation/coating/painting.

8. TMLS shall be selected representing suspect areas and shall include elbows, tees, injection points and S/A interface.

Professional Training and Consultation

API 570 Preparatory

3 – 8 Sep05, Al-Khobar, Saudi Arabia

Page 2 of 3

DAILY POINTS TO RECALL (DAY 3)

________________________________________________________________________________________________________________

C:\Users\mohamed.mohamedi\Desktop\A-API-570\HASAN\PTR_3.doc

4/1/2013 / 3:34:08 PM/ NCD

9. In API 570, pipes are classified as follows:

Class 1: Services with highest potential of

resulting in emergency if the leak occurs. i.e The flammable fluids which readily

vaporise on leakage.

Class 2: Those pipes which are not included in Classes 1 and 3

Class 3: Services that do not significantly

vaporize and not located in high activity

area.

10. Inspection Intervals:

a. Thickness measurements: Lower of half the

remaining life or i. 5 years for Class 1

ii. 10 years for Classes 2 and 3 iii. 3 years for injection points

b. External visual:

i. 5 years for Classes 1 and 2 ii. 10 years for Class 3

iii. Injection points and S/A interface — by

class

Professional Training and Consultation

API 570 Preparatory

3 – 8 Sep05, Al-Khobar, Saudi Arabia

Page 3 of 3

DAILY POINTS TO RECALL (DAY 3)

________________________________________________________________________________________________________________

C:\Users\mohamed.mohamedi\Desktop\A-API-570\HASAN\PTR_3.doc

4/1/2013 / 3:34:08 PM/ NCD

11. CUI inspection shall be done by NDE or insulation removal on the following areas:

Class Areas with Damaged

Insulation

Suspect Areas Within

Susceptible Temperature

1 75 % 50 % 2 50 % 33 %

3 25 % 10 %

12. Pipes systems having remaining life more than 10 years

and are adequately protected, need not be included for inspection of suspect area as above.

13. Inspection of SBP:

a. SBP in Process Piping

— As per other process piping

b. SBP in Secondary Piping

1. For Class 1: Same as other Class 1 2. For Classes 2 and 3: Inspection is optional,

however deadlegs shall be inspected.

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