pocket ford-approved - orbis corporation

HAND-HELD CONTAINERS | BULKPAK® | PALLETS | DUNNAGE | SERVICES

www.orbiscorporation.com

POCKET GUIDE TO ORBIS®REUSABLE PACKAGING

FORD-APPROVED PACKAGING SPECIFICATIONS

ORBIS has served Ford and its suppliers with quality hand-held containers, pallets, bulk containers and dunnage since the early 90’s. Our years of experience have helped Ford suppliers meet Ford’s Packaging Policy and Greening Strategy objectives quickly and cost-efficiently. Our many years of experience with Ford ensures that your reusable

packaging program is seamlessly integrated, for every build.

ORBIS packaging engineering & implementation services can assist you in planning, implementing and managing your reusable packaging program.

The industry’s widest variety of hand-held containers, pallets, bulk containers and dunnage to meet your unique needs.

One purchase order is all that is required to cover your reusable packaging needs.

Ford and ORBIS have negotiated blanket pricing for all suppliers.

Additional ORBISproduct available!

n ESD protective products

n Distribution & nest-only containers

1 2

ORBIS...your single source for reusable packaging expertise.

ORBIS EXPERTISE TO FIND SOLUTIONS FOR YOUR SUPPLY CHAIN

COMPETITIVE PRICING

YOUR ONE SOURCE PROVIDER

VARIETY OF SOLUTIONS

IMPLEMENTATION SERVICES

PROVEN SUCCESS

As a Ford Q1 supplier, ORBIS is your ideal single source partner for reusable packaging products and services to meet Ford’s unique and dynamic packaging requirements.

TOTES: STANDARD - PREFERRED TOTES: STANDARD - PREFERRED

Choose from 23 Ford-approved containers, to optimize your line-side operations. ORBIS’ high-performance containers are designed for a long service life throughout your system. They allow you to get more product to the line, in the order you need and in the quantities you demand, to increase your productivity. See p. 7 for important ordering information.

3 4

ORBIS has revolutionized supply chains across the automotive industry with successful containerization programs.

Ford Part Number ORBIS Model

Outside Dimensions (in.) Inside Dimensions (in.) Height (in.)

Weight (lbs.)L W L W

ST3 NSO1207-5MQ 12.0 7.4 9.4 5.5 5.0 1.1

ST21 NXO1215-5RQ 12.0 15.0 9.4 13.0 5.0 2.0

ST26 NXO1215-7RQ 12.0 15.0 9.4 13.0 7.5 2.6

ST28 NSO1215-9RQ 12.0 15.0 9.4 13.0 9.5 2.7

ST39 NXO2415-7RQ 24.0 15.0 21.4 13.0 7.5 4.0

ST55 NXO2415-9RQ 24.0 15.0 21.4 13.0 9.5 4.7

ST95 NXO2422-11RQ 24.0 22.5 21.4 20.5 10.9 6.4

Product Clearance

32 x 38 PalletPer Layer Per Unit

45 x 48 PalletPer Layer Per Unit

4.5 12 60 24 216

3.8 6 30 12 108

6.3 6 24 12 72

8.3 6 18 12 60

6.3 N/A N/A 6 36

8.3 N/A N/A 6 30

9.8 N/A N/A 4 16


ST3 NSO1207-5MQ

ST21 NXO1215-5RQ

ST26 NXO1215-7RQ

ST28 NSO1215-9RQ

ST39 NXO2415-7RQ

ST55 NXO2415-9RQ

ST95 NXO2422-11RQ

ORBIS CONTAINERS

TOTES: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED TOTES: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED5 6

ORBIS Non-Standard TotesContinued on next page >>



Weight (lbs.)L W L W

AIAG003 NSOA1408-7 14.0 7.5 11.1 5.5 6.6 2.0

ST16 NSO2415-4RQ 24.0 15.0 21.7 13.3 4.0 3.6

ST34 SO2411-9SQ 24.0 11.2 21.4 9.3 9.5 4.3

ST40 NXO2415-11RQ 24.0 15.0 21.4 13.0 11.0 5.0

ST41 NXO2415-14R 24.0 15.0 21.4 13.0 14.5 5.7

ST45 NSO2415-5 24.0 15.0 21.4 13.0 5.0 3.0

ST71 NSO2422-9MQ 24.0 22.5 21.4 20.5 8.7 5.3

ST78 SO4815-7RQ 48.0 15.0 45.4 13.0 7.5 7.2

Product Clearance

32 x 30 Pallet 45 x 48 Pallet

Per Layer Per Unit Load Per Layer Per Unit Load

5.7 8 48 N/A N/A

2.9 N/A N/A 6 66

8.7 N/A N/A 8 40

9.8 N/A N/A 6 24

13.3 N/A N/A 6 18

4.4 N/A N/A 6 54

8.1 N/A N/A 4 20

6.1 N/A N/A 3 18


AIAG003 NSOA1408-7

ST16 NSO2415-4RQ

ST34 SO2411-9SQ

ST40 NXO2415-11RQ

ST41 NXO2415-14R

ST45 NSO2415-5

ST71 NSO2422-9MQ

ST78 SO4815-7RQ

ORBIS CONTAINERS

ORBIS CONTAINERS

TOTES: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED TOTES: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED 7 8



Weight (lbs.)Length Width Length Width

ST80 SO4815-11RQ 48.0 15.0 45.4 13.0 10.8 10.1

ST82 SO4822-7RQ 48.0 22.5 45.4 20.5 7.3 9.8

ST87 NXO2422-7RQ 24.0 22.5 21.4 20.5 7.5 5.3

ST92 NXO3215-7SQ 32.0 15.0 29.4 13.0 7.5 4.7

ST96 NXO2422-14RQ 24.0 22.5 21.4 20.5 14.5 8.2

ST98 NSO1615-7 16.0 15.0 13.0 12.9 7.5 2.9

ST99 NSO1615-9 16.0 15.0 13.0 12.9 9.5 3.3

Product Clearance

32 x 30 Pallet 45 x 48 Pallet

Per Layer Per Unit Load Per Layer Per Unit Load

9.6 N/A N/A 3 12

6.3 N/A N/A 2 12

6.3 N/A N/A 4 24

6.7 2 8 4 24

13.3 N/A N/A 4 12

6.8 4 16 9 54

8.8 4 12 9 45


ST80 SO4815-11RQ

ST82 SO4822-7RQ

ST87 NXO2422-7RQ

ST92 NXO3215-7SQ

ST96 NXO2422-14RQ

ST98 NSO1615-7

ST99 NSO1615-9

▪ Totes must be hot stamped on two opposite sides▪ Label placards or Textured Surfaces should be placed on opposite sides of containers.▪ Powertrain plants (tranmission and engine) require 4 seat belts from each pallet/lid.

Please include the following information when ordering ORBIS totes, pallets and lids:

Note: Sample containers are available in grey, medium green or royal blue and do not require hot stamping. Nominal specifications subject to change without notice.

PALLETS

AIAG approved pallet and lid systems are available in three popular footprints, from 30” x 32” to 45” x 48". The Journey pallet and lid are fully compatible with all ORBIS 45” x 48” BulkPak® containers. ORBIS also has a selection of extended length pallets used for Cut-N-Weld™ totes.

PALLETS AND LIDS: STANDARD - PREFERRED PALLETS AND LIDS: STANDARD - PREFERRED

Choose from three standard pallet and lid systems to palletize your small lot containers. ORBIS pallets are structural foam molded for exceptional durability. All pallet systems are preferred by Ford.

9 10


Outside Dimensions (in.) Inside Dimensions (in.) Height (in.)L W L W

AIAG011 30 x 32 CIISF 32.25 30.25 30.3 28.7 6.6

AIAG012 30 x 32 TC CIISS 33.4 30.4 30.3 28.7 4.5

SP18 32 x 38 HD LP Pallet 38.0 32.0 36.2 30.2 6.5

SL18 32 x 38 HD Top Cap 36.9 30.9 - - 3.25

SP19 45 x 48 JOURNEY TC 48.9 45.9 15.0 45.3 6.0

SL19 45 x 48 JOURNEY Top Cap (Lid)

48.6 45.6 - - 2.5

Weight (lbs.)

Load Capacity

Tote CompatabilityStatic Dynamic

29.5 N/A 2,500 NSOA1408-7 Fastener Tote

8.3 N/A N/A NSOA1408-7 Fastener Tote

35.0 20,000 4,000 1207-5, 1215 footprint

15.0 N/A N/A 1207,1215

55.0 30,000 4,000 All Totes

15.0 N/A N/A All Totes


AIAG011 30 x 32 CIISF

AIAG012 30 x 32 CIISS 1408

SP18 32 x 38 HD LP Pallet

SL18 32 x 38 HD Top Cap

SP19 45 x 48 JOURNEY Pallet

SL19 45 x 48 JOURNEY Top Cap (Lid)

ORBISBULKPAK

All ORBIS BulkPak® containers are structural foam molded for exceptional durability. Containers are available with a variety of access door configurations and wall styles. Please see p. 20 for important BulkPak ordering information.

Choose from standard, non-standard and unique ORBIS BulkPak® containers approved by Ford, in footprints ranging from 32” x 30” to 78” x 48”.

BULKPAK: STANDARD - PREFERRED BULKPAK CONTAINERS BULKPAK: STANDARD - PREFERRED BULKPAK CONTAINERS

11 12


Outside Dimensions (in.) Inside Dimensions (in.)Product

ClearanceL W H L H

SB31 HDMP4845-25 48.0 44.5 25.0 44.3 41.5 18.0

HDR4845-25 48.0 45.0 25.0 44.2 41.2 18.5

SB43 HDMP4845-34 48.0 44.5 34.0 44.3 41.5 27.5

HDR4845-34 48.0 45.0 34.0 44.3 41.5 27.0

Collapsed Height

Max. Stack HeightContainer Capacity

Weight (lbs.) Container StyleStatic Dynamic

12.4 6 High 4 High 1,800 108.0 2 door 48" side





SB31 HDMP4845-25

HDR4845-25

SB43 HDMP4845-34

HDR4845-34

BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED

13 14

BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED


Outside Dimensions (in.) Inside Dimensions (in.)

Product Clearance

Collapsed HeightL W H L W

SB01 KD3230-25 32.0 30.0 25.0 29.2 27.3 18.1 13.1

SB09 KD3230-34 32.0 30.0 34.0 29.2 27.3 27.1 13.1

SB47 HD4845- 39/5 48.0 45.0 39.0 44.3 41.5 32.5 18.1

SB53 HD4845-42/8 48.0 45.0 42.0 44.3 41.5 35.5 21.1

SB67 HDR4845-50 48.0 45.0 50.0 44.2 41.2 43.3 29.1

SB70 HDR7048-25 70.0 48.0 25.0 66.4 44.5 17.9 13.3

SB76 HDRS5648-19 56.5 48.0 19.0 53.3 44.8 11.7 N/A

SB80 HDR6548-34 (2 door LS) 64.5 48.0 34.0 61.3 44.8 26.8 13.6

SB81 HDR6548-50 (2 door LS) 64.5 48.0 50.0 61.3 44.8 42.9 22.1

SB82 HDR5648-25 NV 56.5 48.0 25.0 53.5 44.8 18.0 13.6

SB86 HDR5648-34 NV 56.5 48.0 34.0 53.5 44.8 26.9 13.6

SB88 HDRS6548-19 64.5 48.0 19.0 61.3 44.8 11.7 N/A


Max. Stack HeightContainer Capacity


SB01 KD3230-25 6 high 4 high 2,000 68.0 2 door 32" side

SB09 KD3230-34 6 high 3 high 2,000 85.0 2 door 32" side

SB47 HD4845- 39/5 4 high 2 high 1,750 155.0 2 door 48" side

SB53 HD4845-42/8 4 high 2 high 1,500 161.0 2 door 48" side

SB67 HDR4845-50 4 high 2 high 1,700 199.0 2 door 48" side

SB70 HDR7048-25 4 high 4 high 1,500 161.0 2 door on 48" sides

SB76 HDRS5648-19 6 high 4 high 2,000 128.0 Fixed wall, no doors

SB80 HDR6548-34 (2 door LS) 5 high 3 high 2,000 222.0 2 door long side

SB81 HDR6548-50 (2 door LS) 4 high 2 high 2,000 252.0 2 door long side

SB82 HDR5648-25 NV 6 high 4 high 2,000 163.0 2 or 4 door

SB86 HDR5648-34 NV 6 high 3 high 2,000 198.0 2 or 4 door

SB88 HDRS6548-19 6 high 4 high 2,000 160.0 Fixed wall, no doors

*Requires Ford Approval*Requires Ford Approval

ORBISBULKPAK

BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED

*Requires Ford Approval *Requires Ford Approval15 16

Ford PartNumber ORBIS Model

Outside Dimensions (in.)

Inside Dimensions (in.)

Product Clearance


SB89 HD6448-25 64.5 48.0 25.0 60.5 44.5 17.9 13.1

SB90 HDR6448-34 (2 wing walls) 64.5 48.0 34.0 60.5 44.5 26.9 13.1

SB91 HDR6548-34 64.5 48.0 34.0 61.3 44.8 26.8 13.6

SB92 HDR6448-34 (1-wing) 64.5 48.0 34.0 60.5 44.5 26.9 13.1

SB93 HDR6548-50 64.5 48.0 50.0 61.3 44.8 43.5 22.1

SB94 HDR6448-50 (1-wing) 64.5 48.0 50.0 61.3 44.8 42.9 22.1

SB100 HDR7048-34 (2-wing LS) 70.0 48.0 34.0 66.4 44.5 26.7 13.3

SB101 HDR7048-34 (1-wing LS) 70.0 48.0 34.0 66.4 44.5 26.7 13.3


Max. Stack Height

Container Capacity


SB89 HD6448-25 4 high 4 high 1,500 170.0 2 door 48" side

SB90 HDR6448-34 (2 wing walls) 4 high 3 high 1,000 208.0 2 wing wall 64" side; 2 or 4 door

SB91 HDR6548-34 5 high 3 high 2,000 209.0 2 or 4 door

SB92 HDR6448-34 (1-wing) 4 high 3 high 1,000 192.0 1 wing wall 64" side and 2 door 48" side

SB93 HDR6548-50 6 high 2 high 2,000 252.0 2 or 4 door

SB94 HDR6448-50 (1-wing) 4 high 2 high 1,000 262.0 1 wing wall 64"; 2 or 4 door

SB100 HDR7048-34 (2-wing LS) 4 high 3 high 1,000 184.0 2 wing walls 70" sides; 2 door 48" side

SB101 HDR7048-34 (1-wing LS) 4 high 3 high 1,000 206.0 1 wing wall 70"

ORBISBULKPAK

BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED

*Requires Ford Approval *Requires Ford Approval17 18



Product Clearance


SB102 HDR7048-34 70.0 48.0 34.0 66.4 44.5 26.7 13.3

SB104 HDR7048-50 (2-wing LS) 70.0 48.0 50.0 66.4 44.5 42.9 29.2

SB105 HDR7048-50 (1-wing LS) 70.0 48.0 50.0 66.4 44.5 42.9 29.2

SB106 HDR7048-50 (2 or 4 door) 70.0 48.0 50.0 66.4 44.5 42.9 29.2

SB108 HD6448-50 (4 door) 64.5 48.0 50.0 60.5 44.5 43.5 29.0

SB115 HD6248-25 (no door) 62.5 48.0 25.0 59.0 44.5 17.9 13.1

SB116 HD6248-25 (2 door) 62.5 48.0 25.0 59.0 44.5 17.9 13.1

SB117 HD6248-34 (0 door) 62.5 48.0 34.0 59.0 44.5 27.5 13.1

SB118 HD6248-34 (2 or 4 Door) 62.5 48.0 34.0 59.0 44.5 27.5 13.1

SB119 HD6248-34 (2 door LS) 62.5 48.0 34.0 59.0 44.5 27.5 13.1


Max. Stack Height

Container Capacity


SB102 HDR7048-34 4 high 3 high 1,500 228.0 2 door 70" sides

SB104 HDR7048-50 (2-wing LS) 4 high 2 high 1,000 259.0 2 wing walls 70" sides

SB105 HDR7048-50 (1-wing LS) 4 high 2 high 1,000 281.0 1 wing wall 70" side

SB106 HDR7048-50 (2 or 4 door) 4 high 2 high 1,500 303.0 2 door 48" side; 2 door 70" side; 2 or 4 door

SB108 HD6448-50 (4 door) 4 high 2 high 1,500 256.0 4 door

SB115 HD6248-25 (no door) 4 high 4 high 1,500 167.0 0 door



SB118 HD6248-34 (2 or 4 Door) 4 high 3 high 1,500 206.0 2 or 4 door

SB119 HD6248-34 (2 door LS) 4 high 3 high 1,500 206.0 2 door long side

ORBISBULKPAK

BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED BULKPAK: NON-STANDARD - ACCEPTABLE BUT NOT PREFERRED*Requires Ford Approval*Requires Ford Approval

19 20



Product Clearance


SB120 HD6248-34 (4 door) 62.5 48.0 34.0 59.0 44.5 27.5 13.1

SB121 HD6248-50 (no door) 62.5 48.0 50.0 59.0 44.5 43.5 29.0

SB122 HD6248-50 (2 door SS) 62.5 48.0 50.0 59.0 44.5 43.5 29.0

SB124 HD6248-50 (4 door) 62.5 48.0 50.0 59.0 44.5 43.5 29.0

SB125 HDR7848-25 78.0 48.0 25.0 74.5 44.5 17.9 13.3

SB126 HDR7848-34 78.0 48.0 34.0 74.5 44.5 26.7 13.3


Max. Stack Height

Container Capacity



SB121 HD6248-50 (no door) 4 high 2 high 1,500 252.0 0 door

SB122 HD6248-50 (2 door SS) 4 high 2 high 1,500 252.0 2 door 48" side


SB125 HDR7848-25 4 high 4 high 1,500 173.0 2 door 48" side

SB126 HDR7848-34 4 high 3 high 1,500 230.0 4 door

The following information is important when ordering ORBIS BulkPak containers:▪ ID plates must be attached with screws on the center feet of the base on all four sides of the container▪ ID plates must include the supplier name, city, state and container number. It must be colored according to Ford's pre-assigned color code▪ Suppliers should order according to Ford's pre-assigned color code▪ BulkPak containers should include Kennedy label placards or equivalent on all four sides

ORBISBULKPAK

To help you respond to Ford’s requirements, you may find that only a custom product will meet your needs. ORBIS’ team of design engineers work with you to provide an innovative solution for your application. From concept to production, we offer a broad range of process and material capabilities that allow us to meet your demanding reusable packaging requirements. Choose from:▪ ORBIS Metal Solutions▪ Extended-length BulkPak® containers▪ Maximus® Containers▪ Trays▪ Plastic pallets

CUSTOMSOLUTIONS

21 22ORBISHIELD® CUSTOM PROTECTIVE DUNNAGE CUSTOM SOLUTIONSRely on ORBIS for custom interior dunnage to protect valuable parts from damage during transport, assembly and storage. ORBIShield® dunnage is custom designed and constructed with durability in mind. Using a variety of materials and processes, ORBIS will provide the level of protection you require for your application. ORBIS designs and manufactures dunnage for a wide variety of containers and systems, including bulk containers, hand-held containers, pallets and custom containers.

Considerations:▪ Part size/weight▪ Weight distribution▪ Part orientation▪ Part seperation▪ Class A protection▪ Shock sensitivity▪ ESD sensitivity▪ Pack density▪ Production volumes▪ Maximum container weight▪ Lineside presentation

▪ Container demand planning

▪ Container fleet rightsizing

▪ Asset tracking analysis

▪ Inbound/outbound freight analysis and planning

▪ Management of supplier container inventories

▪ Cleaning, sorting and repair

SERVICES

Need assistance planning, designing and implementing your reusable packaging system to comply with Ford’s packaging guidelines?

ORBIS' on-site or off-site project managers use their packaging expertise to enhance the effectiveness of your reusable packaging system. Our designers can work with all departments in your organization to ensure the success of your packaging program. We offer:

▪ Feasibility and justification studies ▪ Rapid on-site implementation ▪ Part sizing ▪ Ongoing performance monitoring and training▪ Packaging compliance

Packaging management services provided by ORBIS RPM complement ORBIS Corporation’s industry leading products to maximize your ROI on reusable packaging. ORBIS RPM is an end to end supply chain solution designed to ensure the right packaging is in the right place at the right time.

23 24ORBIS IMPLEMENTATION SERVICES REUSABLE PACKAGING MANAGEMENT SERVICES

Find ORBIS RPM at www.orbisrpm.com to learn more about how to reduce waste and accelerate your supply chain.

SERVICES

25 26RECYCLE WITH ORBIS RECYCLE WITH ORBISORBIS is an environmentally conscious company that provides alternatives to the disposal of excess, surplus, damaged or obsolete plastic packaging. ORBIS recycles polyethylene and polypropylene material. To facilitate the efficient recovery of material, ORBIS can purchase the material or provide credit.*

ORBIS offers “Recycle with ORBIS”, a comprehensive program designed to effectively recover, recycle and reprocess plastic material into other useful products. By design, plastic reusable packaging can be fully recycled into other useful products at the end of its service life.

*Restrictions may apply. Please contact your ORBIS Sales Representativefor program requirements.

ORBIS accepts material from a wide range of industries:

▪ Automotive ▪ Grocery/bakery▪ Food processing ▪ Beverage▪ Textile

Typical plastic products include:

▪ Crates, containers and trays▪ Pallets and divider sheets ▪ Bulk containers

Complete your Recycling Profile today. Visit the Recycle with ORBIS section of www.orbiscorporation.com or contact your ORBIS Sales Representative.

JIM JENNINGSStrategic Account Manager

office: 248-616-3227cell: 248-709-8414email: [email protected]

CONTACT YOUR SALES REPRESENTATIVE:

© 2019 Property of ORBIS Corporation

pocket ford-approved - orbis corporation

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