pneumax catalogue 1-6 - engnet...5 1 setp06prg setp08prg setp10prg piston rod gland 2(part of seal...
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Southern Africa
T E C H N O L O G Y
CONTROLPANEL BOX
Pneumax is well-suited and capable of satisfying needsin the pneumatic automation and mining fields. Weprovide well-engineered and reliable products withexcellent service levels, and pride ourselves ondeveloping and maintaining relationships withcustomers.
Established in 1987, we have built a solid reputation asone of the leaders in the pneumatic and automationfields, offering innovative, modern products. The HeadOffice is situated in Kempton Park, Johannesburg, withbranches in Durban, Pretoria, and more recentlyRichard’s Bay, and a satellite office in Zambia. Agentsand distributors of products are appointed in all majorcities in South Africa.
Products offered by Pneumax include amongst others,air preparation units and air management devices suchas manual and solenoid operated valves and actuatorsand handling equipment. We also offer linear androtary actuators, process solenoid valves, dustcollector valves, fittings and tubing.
We supply Imperial Mine Cylinders and Rail ChangeCylinder Devices to mines in Southern Africa and otherAfrican countries.
Cylinders, mostly manufactured locally in ourworkshop, conform to ISO standards. Pneumax alsorepairs Pneumatic Cylinders and Actuators andmanufactures special functioning Pneumatic Cylinders.In addition to the extensive Pneumax product range,the following brands are also stocked: ISAIAH Fittings,TPUCO Tubing, ACL Process Solenoid valves, RFSActuators and Angle Piston valves, WEFORMA ShockAbsorbers and Turbo Dust collector products.
Technical training is offered to all staff andclients. Please visit our website for details.TRAINING
A division of
Registration no: 1989/000201/07 • VAT no: 4520131816
Set Point Industrial Technology (Pty) Ltd
Disclaimer: Although Pneumax South Africa makes every effort toensure that products & specifications are correct, specifications fromprinciples may be updated from time to time. Please ask your sales
consultant for solution providing products to suit your needs.
Lever operated control boxes
This enclosure box will allow operators to SAFELY controlthe movement of pneumatic cylinders.
• IP65 enclosure box (Orange)
• Lever control valve 5/2 way (Dead man’s feature, springreturn valve function)
• Auto drain filter (Automatically removes dirt & water)
• Lubricator (Lubricates air to ensure long service life)
• SAFETY Lock out valve (Allowing safe maintenance)
• Galvanised pipe work (Allowing full flow)
• Lockable lid/ lever lock
3CONTROL PANEL BOXES & MINE CYLINDERS
Fluid
Operating pressure
Cushioning
Operating temperature
Piston rod
Barrel options
Tie Rods
Covers, Piston & Gland
Filtered, lubricated air
2-10 bar
Adjustable stroke cushioning
NBR -20°C to +80°C: Viton -20°C to +200°C
Chromed steel piston rod
Fibre, fibre steel or steel barrel
EN 8 bar
Aluminium alloy castings
TECHNICAL SPECS
IMPERIAL MINE CYLINDER
Piston Rod Fork
Chromed Steel Piston Rod
Aluminium Piston Rod Gland
Aluminium Covers
EN 8 Tie Rods
Fibre, Steel or arrelFibre Steel B
NBR or Viton Seals
Adjustable Cushioning Screw
Rear Male Mounting BracketOTHER BRACKETS AVAILABLE ON REQUEST
Pneumax Imperial Mine Cylinders are locally manufactured and cantherefore be supplied in various configurations including any stroke
length, with different steel mountings. Specials are also made tocustomer requirements and applications.
BARREL OPTIONS
• Benefits of fibre barrel:
Reduced weight
Non-corrosive properties
Lower cost
Excellent strength-to-weight
ratio
Fibre barrel can be made fire
resistant
• All port connections are BSP.
>
>
>
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• Available in fibre barrel, fibre steel
barrel & steel barrel.
Fibre Barrel
• Positioners can be mounted onto
cylinder.
• Cylinder can be ordered with
magnetic piston to operate with
Reed switches.
•
•
• Special mounting brackets
• Piston rod gaiters can be
fitted to protect shaft from dust
and dirt.
Special rod threads
Special rod extensions
(Bellows)
Special function cylinders can be
supplied
• Special tie rod extensions
• Special push pull versions
The cylinder is a very simple and sturdy
component. If used correctly, it will
provide a reliable and long life for
millions of cycles.
(double
ended piston rod)
(Fibre/Steel or
Fibre steel)
4
Rod Dia
A
AA
AD
AJ
AJ
AK
AL
AL
AM
AN
AP
AQ
B
C
CC
CT
38.1 44.45 57.15 57.15
47.6 57.2 76.2 76.2
128.6 168.3 209.6 246.1
378 438 552.5 552.5
2
27 31.8 381.1 38.1
41 49 60 60
291 351 439 439
69.9 79.4 95.3 95.3
25.4 25.4 41 41
25.059 25.059 38.071 38.07125.007 25.007 38.009 38.009
51 78 84 110
63.5 63.5 101.6 101.6
19 22 32 32
63.5 63.5 76.2 76.2
216 254 308 308
16 19.25 22 22
H-Mount
R-Mount
H-Mount
R-Mount
Stroke + E
BORE 06’’ 08’’ 10’’ 12’’
unless otherwise specified
CW
D
E
F
G
GG
H
HH
J
KK
L Thread
LL
MD
MM
PD
PL
19 25 32 32
41.5 52.5 60.5 60.5
152.5 190.5 232 232
41.5 52.5 60.5 60.5
23 30 30 30
293.7 355.6 482.6 533.4
167 219 270 321
50.8 54 76.2 76.2
½" 1" 1" 1"
37.95 44.95 64.94 74.9437.911 44.911 64.89 74.894
M30x3.5 M36x4 M48x5 M48x5
50.8 70 76.2 88.9
254 293 365 365
400 468 576 576
22 25 32 3221.95 24.05 31.94 31.94
59.5 74 86.5 86.5
BSP
BORE 06’’ 08’’ 10’’ 12’’
All measurements are in millimeters, unless otherwise stated.
A B C D
STROKE + E AK
L - THREAD
RADIUS - AM
STROKE + CC AL
STROKE + AD
MM
F AJ
G G
J J
OPD OAN
DETAIL A
A B C D
AJ
MD
STROKE + E
L - THREAD
STROKE + CC
STROKE + AL
FLL
G G
JJ
OPD
DETAIL A
HH HHA
A HGG
H
AA
OK
K
DETAIL A
OPD L - THREAD
PL
CW
CT
CT
AQ AP
AA
AA
H
H
AP
H
F BLC
R DKGCentral Trunnion Mounting
Piston Rod Clevis Mounting Rear Flange MountingRear Hinge MountingFoot Mounting
Rear Female MountingFront Female MountingFront Flange MountingRear Eye Male Mounting
H Mount
F Mount
R Mount
5
1 SETP06PRG SETP08PRG SETP10PRG PISTON ROD GLAND
2 (PART OF SEAL KIT) GLAND SEAL
3 SETP06FEC SETP08FEC SETP10FEC FRONT COVER
4SETP06BAL SETP08BAL SETP10BAL
CUSHIONING BALL
5 CUSHIONING PIN
6 (PART OF SEAL KIT) END CAP O-RING
7 EN8.16/STROKE EN8.20/STROKE EN8.24/STROKE MACHINED TIE RODS
8 STICKER-01 STICKER-01 STICKER-01 PNEUMAX REFLECTOR STICKER
9 SETP06CTR SETP08CTR SETP10CTR CENTRE TRUNNION MOUNTING
10 FBLC6/STROKE FBLC8/STROKE FBLC10/STROKE MACHINED FIBRE BARREL
FBSB06/STROKE FBSB08/STROKE FBSB10/STROKE MACHINED STEEL BARREL
11 SETP06REC SETP08REC SETP10REC REAR COVER
12 SETP06REM SETP08REM SETP10REM REAR EYE MALE MOUNTING
13 (PART OF SEAL KIT) CUSHIONING SCREW O-RING
14 CUSHSCREW06 CUSHSCREW08 CUSHSCREW08 CUSHIONING SCREW
15 (PART OF SEAL KIT) GLAND WIPER SEAL
16SETP06PIN SETP08PIN SETP10PIN
SPLIT PIN
17 FORK PIN
18 SETP06PRC SETP08PRC SETP10PRC PISTON ROD CLEVIS MOUNTING
19 PM/P1501/82 PM/P1501/83 PM/P1501/85 LOCK NUT
20 BC1.5/STROKE BC1.75/STROKE BC2.25/STROKE MACHINED CHROMED STEEL ROD
21 (PART OF SEAL KIT) GLAND BUSH
22 (PART OF SEAL KIT) PISTON SEAL
23 (PART OF SEAL KIT) CUSHIONING SEAL
24 SETP06PIS SETP08PIS SETP10PIS PISTON
25 SETP06GRU SETP08GRU SETP10GRU GRUB SCREW
26 (NOT APPLICABLE) CUSHPLAIN10 CUSHIONING BUSH
27 (NOT APPLICABLE) CUSHTHREAD10 CUSHIONING BUSH
28 M16NUT M20NUT M24NUT TIE ROD NUT
29 M16WASHER M20WASHER M24WASHER TIE ROD NUT SPRING WASHER
30 M10X35CAPSCREW M12X45CAPSCREW GLAND CAP SCREW
31 M10WASHER M12WASHER GLAND CAP SCREW SPRING WASHER
(PLAIN)
(THREADED)
ITEM 06’’ 08’’ 10’’ DESCRIPTION
} SOLD AS SETNOT SOLD SEPERATELY
} SOLD AS SETNOT SOLD SEPERATELY
IMPERIAL MINE CYLINDER - BASIC VERSION
23 232722242226
30 15 31 16 16 17 18 20 2119
3
4 6
7 8 9 10
6 11 5 4 12 29 28
13
13
14
14
5
29282
222322 23 24 25
PM/6"/00 PM/8"/00 PM/10"/00 NBR SEAL KIT
PM/6"/00/V PM/8"/00/V PM/10"/00V VITON SEAL KIT
KIT SETP06KIT/C SETP08KIT/C SETP10KIT/C COMMON PART KITEXCLUDING:7,9,10,12,16,17,18,20
HEAVY DUTY SEAL KITS ALSO AVAILABLE
ITEM 06’’ 08’’ 10’’ DESCRIPTION
2, 6, 13,15, 21,22, 23
2, 6, 13,15, 21,22, 23
SEAL KITS AVAILABLE
IMPERIAL MINE CYLINDER
Piston Assembly for 6" & 8" Cylinder
Piston Assembly for 10" & 12" Cylinder
NOTE: Illustrations do not depict parts & cylinders to scale
1
6
CONTROL BOX, STOP BLOCK, MECHPNEUMATIC STOP BLOCK
Pneumatically controlled and used inconjunction with a Push button orelectrically operated control box, theSTOP BLOCK DEVICE will allow theoperator to SAFELY move the stopblock up or down from a SAFE location,thus visually directing rail traffic.
The control box will send pressurisedair to the double acting pneumaticactuator inside the stop block, causingthe actuator to turn 90°, switching thestop block arm in an up or downposition. Once the valve has beenswitched, the arm will turn theopposite direction.
Painted yellow to increase visibility, aneasily removable lid allows quickmaintenance. All enclosure boxes aresupplied with filter, lubricator andSAFETY lock out valve. Lock out featureallows the system to vent air, lock thesystem free from air with a key lock andallows SAFE maintenance to be done.The system comes with a riskassessment.
CONTROL PANEL BOXES
Push button operated boxesThis enclosure box will allow the operatorto control the movement of rail change andstop block devices SAFELY. All boxes arepainted orange to increase visibility andfitted with a 5/2 way Push button controlvalve, spring return or detent function(conversion to electric valve optional).
Auto drain filter inside enclosures willremove dirt and water from air line.Lubricator ensures longer service life byproviding lubrication into air line. SAFETYlock out valve will ensure the air line is freefrom air pressure during maintenance.Lockable lid fitted to all enclosures.
7
HANICAL & PNEUMATIC RAIL SWITCH
CONTROL BOX • STOP BLOCK • RAIL SWITCH
PNEUMATIC RAIL SWITCH
Pneumatically controlled rail switchdevice, fitted with a double actingpneumatic cylinder will allow theoperator to change the direction ofthe rail from a SAFE distance, allowinghoppers and moving cars to moveSAFELY in the desired direction.
With the use of a remotely controlledpush button valve, the air
will be sent to the linear cylinder,switching the cylinder inside thef a b r i c a t i o n a n d c a u s i n g t h econnecting arm to change the raild i rect ion. Once the button is
pneumatic
disengaged, the rail will return to theopposite position.
Our rail switches can be ordered tofunction with a traffic light system(robot). The magnetic piston insidethe cylinder, once in contact with themagnetic sensors will supply anelectrical signal to the light systemand signal a visual red or green light.
Vertical Rai l switches are alsoavailable to be used in applicationwhere the cylinder/sensors need to befree from water, installed verticallythese rail switches provide better
protection from water accumulatingaround the rails.
Fabricated box, painted yellow toincrease visibility, easily removable lidallows quick maintenance. Enclosurebox supplied with filter, lubricatorand SAFETY lock out valve. Lock outfeature allows the system to vent air,lock the system free from air with akey lock and allows SAFE maintenanceto be done. The system comes with arisk assessment.
MECHANICAL RAIL SWITCH
Mechanically controlled rail switch device, once fittedto rail enables the operator to change the direction ofthe rail manually. This allows hopper and moving cars tomove SAFELY in the desired direction.
Mechanical rail switch (Tumbler) incorporates thelatest mechanical technology. We have obtained asuperior product with the characteristics of reliability,high performance, long cycle life, and the highest levelof corrosion protection.
8
COMPONENTS FORPNEUMATIC AUTOMATION
• Mechanical valves• Solenoid valves• Air service units• Cylinders• Manipulation products• Fittings & Tubing
DUST FILTER COMPONENTS
• Pulse valves• Immersion tanks• Header tanks• Sequential controllers• dP controllers• Tribo-electric probes• Matrix connection
9COMPONENTS & ACCESSORIES
PROCESS SOLENOID VALVES
ACTUATORS &AUTOMATED VALVES
• Double acting actuators• Single acting actuators• Angle seat piston valves• Limit switch boxes• Positioners• Ball type drain valves
• Servo assisted solenoid valves• Direct acting solenoid valves
10
FITTINGS & ACCESSORIESISAIAH
TUBING
• Polyurethane tubing• Nylon tubing• Teflon tubing• Spiral Hose (Suzi Coils)
• Push in fittings• Speed controls• Stop fittings• Silencers• Air guns• Couplers• Adaptor accessories
11COMPONENTS & ACCESSORIES
PNEUMATIC/ELECTRIC/PLC SYSTEMS
DECELERATION &VIBRATION TECHNOLOGY
• Shock absorbers• Speed controls• Gas springs• Air springs
NOW AVAILABLE FROM PNEUMAX!Pneumax are now equipped to provide a completepackage in terms of the building, refurbishing& installation of any type of Pneumatic controlsystem. This includes electric circuits, PLC control &related products.
• Panel building
• On site repairs• System fault finding• Service technician on call• System design
(PLC, Electrical & Pneumatic
conversion systems)
Johannesburg Pretoria KwaZulu Natal ZambiaHead Office
61 Loper Ave
Aeroport
Kempton Park
+27 11 573 0900
+27 11 974 8035
449 Pretoria Rd
Cnr. Pretoria &
Republic Ave
Silverton
+27 12 846 3340
+27 86 652 6595
40 Alexander Rd
Westmead
Pinetown
+27(0)31 700 9483
+27(0)31 700 9487
54 Dollar Drive
Richards BayPlot 3717, Prescott Rd
Light Industrial Area
Kitwe, Zambia
+260(0)212 210161
+260(0)212 210162
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+27(0)35 789 9895/6
+27(0)35 789 9889
Richards Bay
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