pneumatics, 3 circuit valves - lab-volt · circuit valves exercise 3 exercise objective discussion...

28
© Festo Didactic 89791-00 63 ,Q WKLV H[HUFLVH \RX ZLOO x EHFRPH IDPLOLDU ZLWK WKH PDLQ W\SHV RI FLUFXLW YDOYHV XVHG LQ D SQHXPDWLF V\VWHP H[FOXGLQJ PDQXDO VKXWRII YDOYHV ZKLFK ZHUH FRYHUHG LQ ([HUFLVH x EHFRPH IDPLOLDU ZLWK WKH SK\VLFDO DSSHDUDQFH RI WKHVH FRPSRQHQWV DQG ZLWK WKHLU RSHUDWLRQ x OHDUQ WKH V\PEROV XVHG IRU WKHVH FRPSRQHQWV LQ SQHXPDWLF GLDJUDPV x VHH GLIIHUHQW DSSOLFDWLRQV RI GLUHFWLRQDO FRQWURO YDOYHV 7KH 'LVFXVVLRQ RI WKLV H[HUFLVH FRYHUV WKH IROORZLQJ SRLQWV &KHFN YDOYHV 1HHGOH YDOYHV )ORZ FRQWURO YDOYHV 'LUHFWLRQDO FRQWURO YDOYHV Directional valve actuators. Direct actuation (manual and mechanical). Port labeling. Operation of a 3-port, 2-position mechanical valve. Pilot actuation. Electrical actuation. Electro-pneumatic actuation. 'LUHFWLRQDO FRQWURO YDOYH DSSOLFDWLRQV Check valves &KHFN YDOYHV DOORZ IOXLG WR IORZ WKURXJK FRPSRQHQWV LQ RQH GLUHFWLRQ RQO\ $ VLPSOH FKHFN YDOYH DV VKRZQ LQ )LJXUH FRQVLVWV RI D YDOYH ERG\ FRQWDLQLQJ WZR SRUWV D VHDOLQJ HOHPHQW VXFK DV D EDOO RU SRSSHW DQG D OLJKW VSULQJ )LJXUH 7\SLFDO FKHFN YDOYH DQG V\PERO Circuit Valves Exercise 3 EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION ,QOHW SRUW 9DOYH VHDW %DOO RU SRSSHW %RG\ /LJKW VSULQJ 6SULQJ UHWDLQHU 2XWOHW SRUW

Upload: duongngoc

Post on 03-Apr-2018

215 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

© Festo Didactic 89791-00 63

Directional valve actuators. Direct actuation (manual and mechanical). Port labeling. Operation of a 3-port, 2-position mechanical valve. Pilot actuation. Electrical actuation. Electro-pneumatic actuation.

Check valves

Circuit Valves

Exercise 3

EXERCISE OBJECTIVE

DISCUSSION OUTLINE

DISCUSSION

Page 2: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

64 © Festo Didactic 89791-00

Needle valves

Flow control valves

Page 3: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

© Festo Didactic 89791-00 65

Page 4: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

66 © Festo Didactic 89791-00

Page 5: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

© Festo Didactic 89791-00 67

Directional control valves

m n mn

envelopes

Page 6: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

68 © Festo Didactic 89791-00

a Appendix D shows examples of directional control valve symbols.

Directional valve actuators

valve actuators operators

a Appendix D shows the symbols used for the main types of valve actuators.

oreither or

and

Direct actuation (manual and mechanical)

Page 7: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

© Festo Didactic 89791-00 69

Port labeling

Operation of a 3-port, 2-position mechanical valve

Page 8: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

70 © Festo Didactic 89791-00

Pilot actuation

Page 9: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

© Festo Didactic 89791-00 71

Electrical actuation

Page 10: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

72 © Festo Didactic 89791-00

Electro-pneumatic actuation

Page 11: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Discussion

© Festo Didactic 89791-00 73

c ElectricityProgrammable Logic Controllers

Page 12: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure Outline

74 © Festo Didactic 89791-00

Directional control valve applications

Observations as the system operates. PLC outputs for directional control valves. Manual overrides.

Presenting your work.

Pneumatic components and their symbols

PROCEDURE OUTLINE

PROCEDURE

Page 13: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise

© Festo D

e 3 – Circuit Va

Didactic 89791-00

alves Proced

0

dure

75

Page 14: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

76 © Festo Didactic 89791-00

Page 15: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

© Festo Didactic 89791-00 77

Page 16: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

78 © Festo Didactic 89791-00

b

Electro-pneumatic directional control valves

Observations as the system operates

Page 17: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

© Festo Didactic 89791-00 79

b

PLC outputs for directional control valves

Page 18: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

80 © Festo Didactic 89791-00

a These tables are shown along with figures showing the directional control valves and their valve actuators. In Step 12, you will associate each PLC digital output with a valve actuator.

Page 19: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

© Festo Didactic 89791-00 81

Page 20: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

82 © Festo Didactic 89791-00

Page 21: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

© Festo Didactic 89791-00 83

Page 22: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

84 © Festo Didactic 89791-00

Manual overrides

a Avoid using a pencil or other instrument that will leave marks on the valves. Do not use an instrument with a sharp point that could damage the valves. Do not use the probe of a multimeter as the wire connected to the probe could dangle on the workstation and be caught in an actuator.

Page 23: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

© Festo Didactic 89791-00 85

a When one solenoid on a double solenoid valve is energized, the manual overrides on that valve have no effect.

If this prevents you from identifying the valve using the manual overrides, refer to your answer to the questions in Step 7.

Page 24: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

86 © Festo Didactic 89791-00

Flow control valves

Page 25: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

© Festo Didactic 89791-00 87

b

Troubleshooting

a As a systems operator, you should be able to localize malfunctions and identify their causes and sources. In some cases, you will be able to fix the malfunction yourself. In many cases, however, you will be required to document the malfunctions and pass this information onto the appropriate experts for resolution. Be as precise as possible in describing the problem. Refer to all components using the correct names and device tags as shown in the system plans.

Page 26: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Procedure

88 © Festo Didactic 89791-00

Presenting your work

Page 27: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Conclusion

© Festo Didactic 89791-00 89

End of the exercise

CONCLUSION

REVIEW QUESTIONS

Page 28: Pneumatics, 3 Circuit Valves - Lab-Volt · circuit valves exercise 3 exercise objective discussion outline discussion,qohw sruw 9doyh vhdw %doo ru srsshw %rg\ /ljkw vsulqj 6sulqj

Exercise 3 – Circuit Valves Review Questions

90 © Festo Didactic 89791-00