pmc controledge plc june 2016 iiot ready - honeywell · honeywell offers a tightly integration...

IIoT readyCONTROLEDGE PLCPMC

June 2016

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Honeywell ControlEdge PLC integrated with

DCS provides a robust offering

Control with an Edge

1

Proven Platform

Experion Integration

Universal IO

Connectivity

Cyber Security

1

2

3

4

5

ControlEdge PLC

Agenda Top Customer challenges

Honeywell Solution

Proven Platform

Product Specifications

Summary


Top Customer challenges for any plant

Honeywell can provide you a robust solution

2

Desired solutionCustomer Issues Impacts

Multiple PLCs

across plants

• Unsupported and obsolete systems

• Complex / Loose integration of systems

• No single owner - EPC, OEM, PLC Vendors

• High maintenance costs

Standardization

of solution

Last minute changes

impacts schedule

• Production losses due to late plant startup

• Project cost overrun

Engineering

Flexibility

Poor connectivity –

difficult to pull data

from proprietary

protocol

• Lack centralized asset performance data

• Delayed service leads to risk of downtime

• Low quality visualization – Information silos

Connectivity

Cyber security risks• Higher insurance cost

• Risk to plant safety and availabilityCyber security

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2

3

4


Having multiple vendors has challenges

Multiple vendor comes with higher cost and risk

3

Most sites have DCS with PLC’s from various vendors

Balance of Plant

VENDOR 3

• Complicated ordering and supply chain when

dealing with multiple vendors

• Obsolescence

• Multiple Operator and Engineering Stations

• Cluttered control rooms

• Inconsistent operator interface

• Higher training expenses

Higher Cost and Risk

Water treatment

VENDOR 2

Coal handling

VENDOR 1

HVAC

VENDOR 4

Standardization

of solution

Engineering

Flexibility Connectivity Cyber security


Honeywell offers a tightly integration solution

between DCS and PLC’s

Honeywell can meet all your automation control needs

4

HONEYWELL - SINGLE VENDOR FOR DCS & PLC

CONTROLEDGE PLC

Experion

Integration

$150K savings on engineering efficiency, leaner

control room and operator effectiveness*

*5 PLC’s with 400 IO’s each

Standardization

of solution

Engineering


Balance of Plant

VENDOR 3

Water treatment

VENDOR 2

Coal handling

VENDOR 1

HVAC

VENDOR 4

• Order from a single vendor with simplified supply

chain

• Lifecycle support

• Migration support and solutions

• Single global team and resources

• Reduced Operator and Engineering stations

• Lean Control Room with less hardware and

wirings

• Consistent operator interface

• Lower Training Expenses

Single Vendor | World class support


Experion integration - Efficient Engineering &

Commissioning

Easy engineering with less hassles

5

OTHER PLCs with Experion

ControlEdge PLC with Experion

Standardization

of solution

Engineering


• Multiple Teams

• Extensive co-ordination

• Higher Risk

• Inconsistent operator interface

• Higher training expenses

Inefficient and Higher cost

• Few Teams

• Less co-ordination

• Low Risk

• Consistent operator interface

• Lower Training Expenses

Efficient and Low Cost

IB – Installed Base

Experion

Integration


Universal IO provides flexibility in late

changes

UIO allows easy changes, reduces footprint and spares

6

UIO Benefits

End User EPC System Integrator OEMs

UIO

Standardization

of solution

Engineering


Today

Purpose-Built IO

ControlEdge PLC

Multi-Purpose IO

AI

AO

DI

DO

• Easily Adapts to Changes

- Mitigates delays due to late design inputs /

changes at any stage in project

• Reduced Hardware

- Eliminate marshalling with direct landing from

field

- Reduce/Simplify marshalling with no cross-

wiring

- Remote IO eliminates multi-core cables

• Fewer spares

- One UIO module vs. Four Standard Modules

What makes Universal IO so Valuable?

UIO is Universal IO – allows various types of

signals to terminate on a single IO module.


UIO

Standardization

of solution

Engineering


AI

AO

DI

DO

UIO provides great value over traditional IO’s

Savings on cabinets, infrastructure and labor costs

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Universal IO provides value on overall

hardware infrastructure

$350-$400K savings on Cabinet, Junction box, field

cables, control room and labor*

• Assume 400 IO system

• 4 different remote IO locations

• 50 IO’s in each remote location

What makes Universal IO so Valuable?


Today

Purpose-Built IO

ControlEdge PLC

Multi-Purpose IO


UIO

Standardization

of solution

Engineering


Make last minute changes

After

5minBefore

Hours

Efficient Field Wiring & Cabinet Assembly with

RTP and UIO

Zero Errors – Saves Time for wiring

8

Universal remote

terminal panel with

AI, DI, DO, AO

eliminating cross

wiring • Remote termination panels with 1, 2 and 5m

cable lengths

• Reduces wiring and setup time as they are pre-

wired

• Wire direct from field to remote termination panel

75% reduction in wiring time*

RTP = Remote Terminal Panel



OPC UA offers lean architecture, easy

integration

Unified access across vendors; platform independent

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Dedicated Data model

Proprietary Communication

OPC

Client(COM)

DA

HDA

A&E

Be

fore

OP

C U

A

OPC

Client(UA)

UA

Aft

er

OP

C U

AO

PC

UA

History

OPC UA

Multivendor Interoperability

DCS/ SCADA

ControlEdge ControlEdge

HMI

No S

tan

da

rd

Proprietary

GW

PLC PLC

HMI

HistoryDCS/ SCADA

Unified Access

$180K reduction

through easy

integration,

maintenance and

less hardware

(network gear,

gateways, etc…)*

Standardization

of solution

Engineering




Standardization

of solution

Engineering


ControlEdge PLC helps OEM enable secure

cloud connectivity

IIoT ready PLC will drive new OEM business models

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Improved Equipment Serviceability in shorter time

Equipment performance monitoring across various sites

Secure Cloud Connectivity with built in firewall

OPC UA is Cloud and Internet friendly

OPC UA

SCADA and HMI

Historian

Visualization |

Analytics | Reporting

OEM Packaged

ControlEdge PLC

OTHER

OEM PLC

OEM

Cloud

OEM

Analytics

AT CUSTOMER SITE AT OEM LOCATION


Standardization

of solution

Engineering


ControlEdge PLC supports star topology

A flexible and easy to deploy star network

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Star Network

Engineering

Workstations

Modbus TCP/IP or OPC UA

Experion SCADA

Total 12 racks

Redundant controller

optionHMI Panel

• Star Network Utilizes Switches Between CPM

and I/O Racks

• It is easier to add nodes or expand in case of a

star network vs ring network

• Star Network may use longer cable runs. A node

is only lost in case of dual cable failure

Star Network


Standardization

of solution

Engineering


ControlEdge PLC supports ring topology

Simple and fast fail-over rate for ring networks

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• Ring Network uses no Switch between CPM and

I/O

• More work is requires to add a node to a ring

network when a system is running

• Communication between I/O and CPU is

maintained in the event of a single break in the

ring.

Ring Network

3rd Party master/slave

Ring Network

Modbus TCP/IP or OPC UA

Total 12 racks

Experion SCADA

HMI

Panel

Engineering

workstations

Redundant

controller option


Security is a major concern across verticals

Security breaches in control systems leads to damages

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Minerals, Metals

& MiningRefining &

Petrochemical Chemicals Power Generation Pulp & PaperOil & Gas

Stakeholders

Plant Management ExecutivesControl Engineers

Cyber

Security

Applies across verticals

Standardization

of solution

Engineering


• Safety concerns and harm to plant

personnel and the public

• Damage to equipment

• Lost production as a result of

unplanned downtime

• Fines due to regulatory compliance

issues

• Damage to reputation and loss of

confidence by customers &

investors

Secure connectivity is a must


Provides secure connection with DCS and

other third party devices

Reduce Vulnerability to Cyber Threats

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Cyber

SecurityStandardization

of solution

Engineering


Safe plant and process operationsPrevents PLC from loading unauthorized software.

Physical layer of security on CPU preventing changes

Built-in Firewall

Secure Boot

Architecture includes embedded cyber security technology to help

reduce exposure to denial of service attacks and message

flooding at the control level.

ISA 99 ready

Follows standard certified methodology of development which

will help us be ISA99 certified in the future (Threat model, static

code analysis, Open source security review)

Protects controller and network

from excess unwanted traffic

Be assured of a reliable and secure

product

What does it mean?

~$1M for impacted hardware, downtime and security assessment*



ControlEdge PLC is built on a common and

proven platform

Proven, reliable and robust platform

Proven

Platform

• Less stock and short lead times

• Allows re-use of common components

between HC900 and PLC systems

• ControlEdge PLC uses HC900 racks and power supplies

• ControlEdge PLC will support HC900 IO Modules

Proven product

Common hardware

• The common HC900 hardware has been proven in the field for

around 15 years with more than 14000 installations globally

• ControlEdge CPM platform is shared with the RTU2020 -

proven under the harshest operating conditions for 2 years

and over 1400 systems

Same footprint

• Common hardware supports reuse and unification of cabinet

designs.

• Based on a proven product

which is reliable and robust in

the field

• Reduction in engineering and cabinet

build times.

Benefit

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Proven

Platform

Efficient Configuration with ControlEdge

Builder

Common configuration tools, simple and easy to use

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Easy to use engineering tools and advanced diagnostics help take maintenance and

troubleshooting to a new level

50% reduction in training expenses*

• IEC 61131-3 Programming

• Shares a common engineering tool with Honeywell RTU 2020

• Easy and efficient diagnostics at CPU, rack, module and

channel level

• Remote firmware upgrades over network



Proven

Platform

Efficient with Pre-built algorithms that reduces

errors

A rich variety of function blocks simplify engineering

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Pre-built blocks

minimizes errors

A rich library of

function blocks

Commonality with the

HC900


ControlEdgeTM PLC – Product Overview

IIoT and ISA99 ready PLC with embedded OPC UA

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• Redundant control option

• Redundant Power Supply option 60W (110/240 VAC, 24VDC)

• Redundant Communication

• IO Racks (4, 8, 12 Slots)

• 16 Channel Universal IO module with Module level isolation

(field power supplied by external 24VDC)

• 16-Bit resolution (AI), DI/DO – Line monitoring (Open/Short

circuit)

• 12 Racks* 12 modules * 16 channels = 2304 IOs per PLC

• ControlEdge Builder tool (Common tool with RTU)

• Five IEC 61131-3 Programming languages

• Cyber Security – Secure Boot, Built-in firewall, ISA-99 ready

• Embedded OPC UA (Server and Client)

• 20ms screw to screw scan time for discrete IO

• HMI and 3rd Party Device Integration via Modbus

• Operating Temperature - 0 to 60°C

• Certifications - CE, UL, CSA & CSA US, RoHS Compliant

ControlEdge PLC Key Features

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Comprehensive portfolio of products and software to increase accuracy,

efficiency, and reliability for the lowest total cost of ownership

• IIoT ready

• Modular designs

• Intuitive Honeywell User Experience

• Faster, easier maintenance

• Lower inventory costs

• Integrated with control system

Process Measurement and Control

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Field

Instrumentation

Gas

MeasurementTerminal

Operations

Scalable Control

Solutions


Connected Things that Improve Business Performance

Transforming the way we address customer needs with smart,

connected measurement and control devices.

Real Examples

To see these examples in action, visit us in the Knowledge Center

ControlEdge™

PLC with secure connectivity

& tight device integration

Cloud Link 4G

Full-featured 4G wireless

cellular modem

Meascon™

Diagnostic dashboard for

gas metering stations

Tank Farm

Gateway

Secure OPC connection

for tank data


ControlEdge PLC Value Proposition

Control with an Edge

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ControlEdge PLC

Unified control with

ControlEdge PLC and

Experion

• Reduce project delivery time

• One vendor for controls support

• Reduce obsolescence risks and future migration

costs

• Reduce maintenance costs

Flexible and Efficient

Engineering on Proven

Platform

• Universal IO supports last minute changes with

minimal rework

• Reduce panel sizes and engineering time

• Inherited capabilities and stability from HC900 and

RTU2020

Open Connectivity and

Security

• OPC UA simplifies communication integration

• Ring and Star Network Support

• Internet friendly communication capabilities for IIoT

• Secure boot and integrated firewall reduces

vulnerability to cyber security threats

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www.honeywellprocess.com

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http://www.honeywellprocess.com/

pmc controledge plc june 2016 iiot ready - honeywell · honeywell offers a tightly integration...

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