pm240-2 (frame sizes d, e)

usa.siemens.com/sinamics-g120

August 2015

PM240-2 (Frame sizes D, E)Product announcement

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PM240-2 FSD with CU240E-2 PN-F and IOP

SINAMICS PM240-2 Frames D and EProduct announcement / Delivery release

This announces the sales release of the SINAMICS PM240-2 power modules (Frames D and E; Frame F is to be released shortly), the second generation of the PM240 family of drives in the SINAMICS G120 product line.

Brief description of the product and the highlights

The PM240-2 FSD and FSE replace the previous power modules (3-phase 480V AC) PM240 FSD and FSE. They also extend the application area of the SINAMICS G120 to 240V line systems (3-phase 240V AC) and 500–690V line systems. All frames sizes (A-E) of the new PM240-2 power modules offer high power density, smaller size and do not require any derating. For example, the FSD is 25% narrower than the current FSD and covers a higher power range, (was 30 kW (40 hp) now 37 kW (50 hp) Low Overload (LO). Like the FSA-C, the removable terminals also simplify commissioning and maintenance.

Product strategy

An important goal is to merge the PM240 and PM340 to create a common power module platform for both SINAMICS G and SINAMICS S. These power modules can be used as with firmware V4.7 SP3 for the G120 control units and with upcoming firmware V4.8 for the S120 control units. Today’s PM340 will still be available for some time.

Marketing and promotional measures

The new PM240-2 power modules will be included in all marketing activities for the SINAMICS G120. Existing documentation (brochures, Internet, Intranet, PowerPoint presentations, SINAMICS Selector app, etc.) will be updated.

Contact information:

Robert Soré

Siemens Industry, Inc. 5300 Triangle Parkway Norcross, GA 30092

(770) 871-3939

[email protected]

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Delivery release (P.M300) New power modules

September 2015PM240-2 FSD and FSEn 3-phase 240V AC n 3-phase 480V AC n 3-phase 690V AC

December 2015PM240-2 FSFn 3-phase 240V AC n 3-phase 480V AC n 3-phase 690V AC

Availability

Features Customer benefits

New voltage variants n 3-phase 200 … 240V AC up to 30 kW (40hp)n 3-phase 380 … 480V AC up to 55 kW (75 hp)n 3-phase 500 … 690V AC up to 45 kW (60 hp)

High power density n Higher power ratings in smaller devices n Smaller control panel can be used

Side-by-side mounting without derating

n Cost-reduction through space-savings in the control panel

No need for line reactor n Robust structure with built-in DC-Link choken Less panel space required and reduced heat build-up

Optimized fans n With all PM240-2s, we are employing variable speed fans (optimized to load demands) to significantly reduce audible noise.

n Easy fan replacement without requiring tools n Simplified access provided by installation on unit top

Integrated filter A n Same footprint for filtered and unfiltered devices in the FSD and FSE frame sizes

Expanded environmental conditions

n SIL3 rating (redundant inputs are provided) n A higher degree of protection on the electronic circuit boards:

prevention of outages caused by contamination n Operation in extreme environments is also possible using SIPLUSn Increased robustness through the use of corrosive-gas resistant

coated boards using SIPLUS

Long motor cable lengths Long motor cables without output reactor up to: n Shielded: 200 m (660 ft.)n Unshielded: 300 m (990 ft.)

Did you know?PM240-2 Frames D, E, F have a built-in DC-Link Choke

DC Link chokes are added to AC VFDs to:

n Reduce AC input line harmonics

n Help get closer to meeting IEEE-519 limits

n Absorb voltage/current spikes

n Reduce AC ripple on DC bus

n Reduce dV/dT and dI/dT rates

n Solve nuisance over-voltage tripping

n Reduce DC Bus transient over-voltage

Customer benefits and technical details

Features

The new Frame Size D and E power modules set themselves apart as a result of the following features:

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Control Unit PM240-2 FSA - FSC1/3-phase 240V AC / 3-phase 480V AC

PM240-2 FSD - FSE3-phase 240/480/690V AC

G120 CU230P-2 Firmware ≥ V4.6 Firmware ≥ V4.7 HF8

G120 CU240B/E-2 Firmware ≥ V4.6 Firmware ≥ V4.7 HF8

G120 CU250S-2 Firmware ≥ V4.6 Firmware ≥ V4.7 HF8

S110 CU3051 Firmware V4.4 SP3 Firmware V4.4 SP3 (109474890)

S120 CU310-2 Firmware ≥ V4.7 Firmware ≥ V4.8 (planned for 2016)1

S120 CU320-2 Firmware ≥ V4.7 Firmware ≥ V4.8 (planned for 2016)1

SIMOTION D410-2 SIMOTION firmware ≥ V4.4 SIMOTION firmware ≥ V4.5 (planned for 2016)1

SIMOTION D4x5-2/CX32-2 SIMOTION firmware ≥ V4.4 SIMOTION firmware ≥ V4.5 (planned for 2016)1

1) S110 (CU305) does not support the PM240-2 in 3AC 240V and 690V.

Compatibility

Below is the list of firmware required for proper PM240-2 operation:

The following options are now available with this release:

n Braking resistors for 240V / 480V units

n 690V resistors are being prepared for release soon

The following options are no longer required for the PM240-2 FSD and FSE:

n Input AC line reactor / choke (DC choke is built-in)

n Output AC line reactor / choke (max. cable lengths have been dramatically increased)

Frame size

The frame size and ratings are the key highlight of the new PM240-2 power modules. The diagram below shows the comparison to previous PM240 power modules. To provide for smaller control panels, the width has been optimized in conjunction with the ability to mount them side-by-side with no derating. Further, operation without line-side or load-side reactors (chokes) saves significant space in the panel.

Power rating 18.5–37 kW (LO), 25–50 hp

18.5–30 kW (LO) (back)

Power rating 45–55 kW (LO), 60–75 hp

37–45 kW (LO) (back)

PM240-2 FSEPM240 FSE (in back)

PM240-2 FSDPM240 FSD (in back)

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Feature

Degree of protection IP20/UL open type

Power Low Overload (LO)

11 … 30 kW (15…40 hp) (3-phase 240V AC) 18.5 … 55 kW (25…75 hp) (3-phase 480V AC) 11 … 45 kW (15…60 hp) (3-phase 690V AC)

Rated output current Low Overload (LO)1

40 … 104 A (3-phase 200…240V AC) 38 … 110 A (3-phase 380…480V AC) 14 … 62 A (3-phase 500…690V AC)

Line voltage 3-phase 200 … 240V AC -20%/+10% 3-phase 380 … 480V AC -20%/+10% 3-phase 500 … 690V AC -20%/+10%

Line frequency 47 … 63 Hz

Overload capability Low Overload (LO) for FSD–FSE

1.5 x rated output current (150%) for 3 seconds 1.1 x rated output current (110%) for 57 seconds 1.0 x rated output current (100%)

Overload capability High Overload (HO) for FSD–FSE

2.0 x rated output current (200%) for 3 seconds 1.5 x rated output current (150%) for 57 seconds 1.0 x rated output current (100%) during 240 seconds within a cycle time of 300 seconds

1) Further details about load cycles are contained in product documentation.

Technical data

Frame size

Air circulation clearances* mm (inches)

Fastening (Nm)Drilled holes mm (inches)

Top Bottom Front Screws Tightening torque b h c

FSD 300(11.81)

350 (13.77)

100 (3.94) M5 6 170

(6.69)430

(16.93)7

(16.93)

FSE 300(11.81)

350 (13.77)

100 (3.94) M6 10 230

(9.06)509

(20.04)8.5

(0.334)*) Based upon power modules without shield connection plate. The power modules can be mounted side-by-side.

For tolerance reasons, we recommend a lateral clearance of approxmately 1 mm.

Frame size

Clearances mm (inches)

Width Height Depth Depth with Weight kg

(lbs)Total Shield plate at top

Power module

Shield plate at bottom

CU230*/CU250*

CU240*

FSD 200(7.87)

707.5 (27.85)

83.5 (3.29)

472 (18.58)

152 (5.98)

237 (9.33)

255.5 (10.05)

237 (9.33)

16–18.5 (35–40)

FSE 275(10.82)

850 (33.46)

122.5 (4.82)

551 (21.69)

177 (6.97)

237 (9.33)

255.5 (10.05)

237 (9.33)

26–27.5 (57–60)

*) With a BOP-2 or a cover plate, plus 11mm. With an IOP, plus 22mm.

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Options

Optional components, which are common with other SINAMICS family products, such as line and load reactors, braking resistors and sinewave filters, can be used with the SINAMICS G120 PM240-2 Power Modules. See selection charts / catalogs / SIZER for more information.

The following are the push-through mounting frames which mount on the outside of the cabinet and provide an IP55 protection rating to the drive inside. One mounting frame is required per drive and must be ordered separately.

The new SINAMICS PM240-2 generation — available

in Frame sizes A–F

Connection voltage / rated power (LO)

FSA FSB FSC FSD FSE

1-ph 200–240V AC 0.55–0.75 kW 0.75–1 hp

1.1–2.2 kW 1.5–3 hp

3.0–4.0 kW 4–5 hp – –

3-ph 200–240V AC 0.55–0.75 kW 0.75–1 hp

1.1–2.2 kW 1.5–3 hp

3.0–7.5 kW 4–10 hp

11–30 kW 15–40 hp

37–45 kW 50–60 hp

3-ph 380–480V AC 0.55–3.0 kW 0.75–4 hp

4.0–7.5 kW 5–10 hp

11–15 kW 15–20 hp

18.5–37 kW 25–50 hp

45–55 kW 60–75 hp

13-ph 500–690V AC – – – 11–30 kW 15–40 hp

37–45 kW 50–60 hp

Maximum permissible motor cable lengths (shielded / unshielded)

FSA FSB FSC FSD FSE

PM240-2 power module

Without output line reactor / choke

50 m / 100 m 164 ft / 328 ft

50 m / 100 m 164 ft / 328 ft

50 m / 100 m 164 ft / 328 ft

200 m / 300 m 656 ft / 984 ft

200 m / 300 m 656 ft / 984 ft

With output line reactor / choke

150 / 225 492 ft / 738 ft

150 / 225 492 ft / 738 ft

150 / 225 492 ft / 738 ft – –

PM240 power module

Without 50 m / 100 m 164 ft / 328 ft

50 m / 100 m 164 ft / 328 ft

50 m / 100 m 164 ft / 328 ft

50 m / 100 m 164 ft / 328 ft

50 m / 100 m 164 ft / 328 ft

With output reactor (choke)

100 / 150 328 ft / 492 ft

100 / 150 328 ft / 492 ft

100 / 150 328 ft / 492 ft

200 m / 300 m 656 ft / 984 ft

200 m / 300 m 656 ft / 984 ft

The new SINAMICS PM240-2 generation

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Ordering data

Accessories

Shield plates for FSD and FSE frame sizes are included in each box.

3-phase 380–480V AC

Rated power Rated output currentPart number Frame size

kW (LO) kW (HO) hp Amps (LO)

18.5 15 25 38 6SL3210-1PE23-8 L0

FSD22 18.5 30 45 6SL3210-1PE24-5 L0

30 22 40 60 6SL3210-1PE26-0 L0

37 30 50 75 6SL3210-1PE27-5 L0

45 37 60 90 6SL3210-1PE28-8 L0FSE

55 45 75 110 6SL3210-1PE31-1 L0

Integrated line filterUnfiltered U

Class A O




11 7.5 15 42 6SL3210-1PC24-2UL0

FSD15 11 20 54 6SL3210-1PC25-4UL0

18.5 15 25 68 6SL3210-1PC26-8UL0

22 18.5 30 80 6SL3210-1PC28-0UL0FSE

30 22 40 104 6SL3210-1PC31-1UL0




11 5.5 10 14 6SL3210-1PH21-4 L0

FSD

15 7.5 15 19 6SL3210-1PH22-0 L0

18.5 11 20 23 6SL3210-1PH22-3 L0

22 15 25 27 6SL3210-1PH22-7 L0

30 18.5 30 35 6SL3210-1PH23-5 L0

37 22 40 42 6SL3210-1PH24-2 L0

45 30 50 52 6SL3210-1PH25-2 L0FSE

55 37 60 62 6SL3210-1PH26-2 L0

Integrated line filterUnfiltered U

Class A O

PM240-2 (240V) braking resistors Part number for the applicable power podule

6SE6400-4BC18-0DA0 6SL3210-1PC24-2 L0 6SL3210-1PC25-4 L06SE6400-4BC21-2EA0 6SL3210-1PC26-8 L0 6SL3210-1PC28-8 L06SE6400-4BC22-5FA0 6SL3210-1PC31-1 L0

PM240-2 (480V) braking resistors Part number for the applicable Power Module

6SE6400-4BD21-2DA0 6SL3210-1PE23-8 L0 6SL3210-1PE24-5 L06SE6400-4BD22-2EA1 6SL3210-1PE26-0 L0 6SL3210-1PE27-5 L06SE6400-4BD24-0FA0 6SL3210-1PE28-8 L0 6SL3210-1PE31-1 L0

PM240-2 (240V) technical data 6SE6400-4BC18-0DA0 6SE6400-4BC21-2EA0 6SE6400-4BC22-5FA0

Peak power (kW) Pmax (cycle time 125) ED 5% 16 kW / 21.75 hp 24 kW / 32.63 hp 50 kW / 67.98 hp

ED 100% rated power (W) 0.8 kW / 1.09 hp 1.2 kW / 1.63 hp 2.5 kW / 3.4 hp

Resistance (ohms) 10 6.8 3.3

Degree of protection IP20 IP20 IP20

Weight 7.4 kg / 16.31bs 10.6 kg / 23.37 lbs 16.7 kg / 36.82 lbs

PM240-2 (480V) technical data 6SE6400-4BD21-2DA0 6SE6400-4BD22-2EA0 6SE6400-4BD24-0FA0

Peak power (kW) Pmax (cycle time 125) ED 5% 24 kW / 32.63 hp 44 kW / 59.82 hp 80 kW / 108.77 hp

ED 100% rated power (W) 1.2 kW / 1.63 hp 2.2 kW / 2.99 hp 4 kW / 5.44 hp

Resistance (ohms) 27 15 8.2

Degree of protection IP20 IP20 IP20

Weight 7.4 kg / 16.31 lbs 10.6 kg / 23.37 lbs 16.7 kg / 36.82 lbs

usa.siemens.com/motioncontrol

Siemens Industry, Inc. 5300 Triangle Parkway, Suite 100 Norcross, GA 300921-770-871-3800

The information provided in this brochure contains only general descriptions or performance features, which do not always apply in the manner described in concrete application situations or may change as the products undergo further development. Performance features are valid only if they are formally agreed upon when the contract is closed. Siemens is a registered trademark of Siemens AG. Product names mentioned may be trademarks or registered trademarks of their respective companies. Specifications are subject to change without notice.

DRPA-PM240-0815 PAREF: PR0007312015Printed in USA © 2015 Siemens Industry, Inc.

pm240-2 (frame sizes d, e)

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