plunger inspection report
TRANSCRIPT
__ _ _ _
eH MAX
ell llAX 03 x 45deg
PAS DE TRACE DE CHOC DEPASSANT LA SUR FACE A NO SHOCK MARK OUTSIDE OF A AREA
NOTA 1 Op STR CTURE ~~TrERE CUIVRAGE EP=12u 0 + PASSIVATION Gt-lROMQUE HmICE Dr GRAIN _0 UMJT NFA 04-1 02 NOTE 1 0 MA TERIAL STRUCTURE COPPER PLATING TH =12p 0 + CHROMI C PSSIVAnON~___ I_N_rD_EX----8_A__D_RD_1_ G 4_-_ 2T_E_X_TU_RE CC N _N_F_A_O 70 _---
MOTA 2 COTES VAlABLES APRES CUIVRAGE NOTE 2 DIMENSIONS VALI D AFTER COPPER PLATING
~OTA NOTE - Dil1enJons et t olbrarces g~ollltrlques 5ulvant ISO 1101 2004 ISO 8015 ISO 5459 ISO 2766 1 In ISO 276t 2 K bull DrNnai oJ~ and gfulllamptric to19rancus accordirrg to I SO 1101 2004 I SO B01~ JSO 5459 ISO 2763 7 IDO 2768 2 K
t
- Caracteristiques Crit iques ~~~ - s i gnificat ion des symbo 9S
su iv~nt spec 19472 J ) J a usage interne Valeo ~~ la ~ -- Cr itical CharacteristiCS ~ A J - Meaning of i terrs according8 ~~ t a specification 194721
Valcas internal use
~ -~ -~~r---H O i ----------------------------jI
-_~~--~-O-d-i1-1-e-d-bmiddot -~~-D ~at~re ot modifications shy
c ~ln ot 1 dl~olt ill ot cbllu tion QU il roprhnt ont Thlf dradnc as fell tho devices and realistions it presents are cOflllluniquh a Ut r o tcic le nt con f i dential t r bullbullte nt la pcapritIl imp2rted on a strickl confidential basis and relsin the ox c lusivQ ex cl udve d~ 1amp Socied lt Equipement Electrlques IIOteur gt 11 ne prmiddotrmiddotperty 01 the cpa~ylt EquipelDent Electrique ~Ioteur gt tey nay not plJ uvEint At r-e n1 reprodu1ttl n1 cOlfl)uniques ~ d~B t i ara 6ans autorlsat1on b copied nar diScoed to thi~d pa~tibullbull it~out the cODlpany1 written 4c r ite C(Jn88iTt
CREATION CREATION APPROBATIOn APPROVAL NOYAU MOB ILEF OLLIVIER CPATROIX
DATE I 0601 1997 DATE I bull
MASSE ( WEIGHT GAMHE RANGE PLUNGER bull CED5
MATIERE MATERIAL
adJonctlon gorge (vue detail B)J R LA~OUREUX 23102006 -01225 graov~ addition (view B detail)
H C PATROIX 21092006 10476
G FY OLLIVIER 13092005 10476
According speo 168355
TRAITEKENT-PROTECTIQN TREATHENT-PROTRCT ION ECBELLE SCALESee NOTE 1 2 1
lORMAT G~CBfuamp~sectSI ORIGINE (FROM SIZE Ilir NOTA A3 187 787 JSe~ nota
1 1 gmiddot-IshyVU~ INCOMING INSPECTION REPORT
irlpne lfllllI IJ UIYfI
Part No 8 7187shy Supplier Name f~~ftJn poundn)1 lNC)J~
Part Name pL)Yl)~t Insp Date G 4122-011
Revision iT Model SI2shy
Problem
Observation Valeo 5 1 No Specification Instrument
Sample Results
1 2 3 4 5
1 3S9degJ3l1O HG 3C middotoa 3C bull3 oK3( 06 3( middot01
2 3lt lf O3l(-(o H6 ~ig 31 middot )33rt middotr O~
3 middot40~ middot ~lb rmOJ g middot Jt1 ~ middot1+4
i 41shy ~ middot Ji3
O)l
4 middot 75111middotor Y~n~1 11 middot86 middot 85 ot 5shy JIf bull30
f~ ~o Ytnkr J1t middot 3C 11-+ 33 o~
6 11- ~o~ 0 P P 19 oo~ 18 0 27 OJtshy 1J+~I8Jts 0 Q
rn ct~ ~f Z4 middot ~18 2JI middot ~6amp 1pound
23jC24 o Y~t1Iit 23~g 2-1 deg3 alt
~ lg 10 200 V~tj~t 2060 20 01 6)(
I~ B middot S-~middot1 AP gltS2 g6 0 6)1
1 L0 F) D~oj64 1t Dmiddot o6 0deg4 01(
12shy 3) 4deg)31(1gt pP 3f middot4gZ ~J1S 03 dJ-13 2(j~ ~(j middot 3J pP l~38 1g~s-gJ ~l( I
It d 0middot 6IK+S PP o 32g )( o 2Srx Ok1 zS 4JIot I)
P P deg g-O)( o 2 X OJ(4103 7lt1 4~J31 4r~1
M ~H~ middot ~ )llgtfo p P O ~
~~I o middot ~2( X
1 -+5~ Ok
11shy j~ pP 1)41 IfmiddotY -11
19 OJ pP 0585 omiddotS31 OK 1~
o 112G plusmno jfl p P 12J o 24 If8deg Ic- 01(
21) 45deg -oo~ P p 4(1)1 1f~ 53 Note -21 2 0 PP 1 1~ 1 1~ fllK
u J r tl shy1 pP 0 1-11 O fSt
23 Rq 3middot2 io~c~ T~J (
6 0j oJ31
v Pqff~ 711lt1 1JJ + I~ ~0rtlun ~
z LUI)] 21ukgt
Remarks- unJLtAInuJ ~fOrb OK o Checked by Approoved by
ltI ~ (10-r o~ ~~ ~NG
-
64
~1~8(j) QUALITY PLAN I INSPECTION REPORT
Rev Dt 020309 tnfllll~ j nCl l iltl1 gt1~1111~
QASQAFT1009
RevNo02
Sampling Plan Supplier Name M GIBS1I6iiiCS P~~~Stln pound1M Iampl4tJ4Iroduct STARTER MODEL TS12
As per Operating Instruction QAIQAWIOl Part Name Plunger Part No Rev 187787 J Invoice No Date
Quantity Date GRN No
SrNo Dimensional Least Supplier Measurement
Characteristics Count P-DIshy nllr bull Valeo Measurement
VJj --h ltnJ- DT A IDimmenSional Samplel Sample 2 I Sample 3 Sample 4
I -shy Ui-9GS 24 middot~ro 9ltS 24 SSY 1-4 middot9 -r-- Sample 5 t k 1 Not Ok Sample 1 Sample 2 iSample 3 I---Ple 4 Sample 5 Ok 1 Not Ok
_1_IOuterDia 24948 2500 6 IMicrometer_ 0001 ~5JLZ4 9 2~bJ Of-_ 14 JLZ4 9~~ 9q~9~6 ~1i_C~ 2 Dim 940 1960 6 l Trimos 0001 ~ _~ 50 J 51 r ___ -+- 0 _9 s~3 Sb r~ ~ 9 ~ 0middot ~ cf
I T 000gt 1 ~ 31 53 3 1 st I oK 3153 gt1~-- ~l SI 131S2 31 I oK3 Depth Dim 31403160
6 Heghtgauge 0010_ 3C middot Sl gt middot ~~(4---middot- __ _ o~~5ll 3(-53 -34~4~34S(J 3C ~lt o~ 6 Heightgauge O O~ 36 (f2_ 06middot(13 36middot01 I -Ho1lt S(~ 3 (J5 ~~ ltrl ~ d2 3(11) I OK _
4 feight 3440~460
5 Height 3590 1 3610
6 f iniSh~32 6 jRoughness 0001 Z(f ()IgC o~7 r ltl 0 31shy 03 0 151 () 141 O S-l OK - --+ -~ - - --shy -shy -4--shy
7 Inner Dia 1430 1 1440
8
~vernier
Inner Dia 1175 1 1205 Vernier
--shy --shy vernier9 IDia 23902410
I B IVisual
Free from burr and damageunder icutlOnos per box
leu plating
1shy I Visual I
IAs per supplier [report
C Material I 1 llSMnpB37 according to ~suPPlier 2 IVerification of Raw material as per definea 3
0010 1l1 middot3 D ly ~l 1~ ~L oK 1y3CJ 4middot~ ft 3L 143L 14 lt3 ~K 2gtC 1 ~ I ~ ~7 ----shy I (J K 32- 11 ~~ lI middotgb - I 8~ --- gb o(
~15b ~ 9j QLI middotdOl _-==-1 clt 23 95) ~3 ~5 239 ] ~(fO-QLj(~K -
-+Ofshy O~ oyenshy 1_ _ _ -shy Gshy lK_ O( OK K ClC ------shy
---1-~-=-F- --I --~ -shy t
0010
0010
---shy1---shy - --1-shy
__NF En 10087 _ -Lepot1shy ~
freguen In QMS~FIL017 -NOle 11ilferial ~eportresults sn-all oe varified feir a e emen -shy
~---
1- ----+shysioned 1_ _ _ -shy ----+
IshyI
-+ -
3 IRaw material frequency defined Atul 110210 IDate Decision I~K I Not Ok T UfD IDate DecisIon OK NotOk I Uf D
Mod Details of Mod Mod by Date I Rem arks Remarks
Prepared By Approved By
Rajesh Salunke Inspected pound lamp-(Atul Jadhav IApproved -rshy~ I nspected Qa~ Approved ~ ---------------------~----------~--~
Page 1 of 1
1 1 gmiddot-IshyVU~ INCOMING INSPECTION REPORT
irlpne lfllllI IJ UIYfI
Part No 8 7187shy Supplier Name f~~ftJn poundn)1 lNC)J~
Part Name pL)Yl)~t Insp Date G 4122-011
Revision iT Model SI2shy
Problem
Observation Valeo 5 1 No Specification Instrument
Sample Results
1 2 3 4 5
1 3S9degJ3l1O HG 3C middotoa 3C bull3 oK3( 06 3( middot01
2 3lt lf O3l(-(o H6 ~ig 31 middot )33rt middotr O~
3 middot40~ middot ~lb rmOJ g middot Jt1 ~ middot1+4
i 41shy ~ middot Ji3
O)l
4 middot 75111middotor Y~n~1 11 middot86 middot 85 ot 5shy JIf bull30
f~ ~o Ytnkr J1t middot 3C 11-+ 33 o~
6 11- ~o~ 0 P P 19 oo~ 18 0 27 OJtshy 1J+~I8Jts 0 Q
rn ct~ ~f Z4 middot ~18 2JI middot ~6amp 1pound
23jC24 o Y~t1Iit 23~g 2-1 deg3 alt
~ lg 10 200 V~tj~t 2060 20 01 6)(
I~ B middot S-~middot1 AP gltS2 g6 0 6)1
1 L0 F) D~oj64 1t Dmiddot o6 0deg4 01(
12shy 3) 4deg)31(1gt pP 3f middot4gZ ~J1S 03 dJ-13 2(j~ ~(j middot 3J pP l~38 1g~s-gJ ~l( I
It d 0middot 6IK+S PP o 32g )( o 2Srx Ok1 zS 4JIot I)
P P deg g-O)( o 2 X OJ(4103 7lt1 4~J31 4r~1
M ~H~ middot ~ )llgtfo p P O ~
~~I o middot ~2( X
1 -+5~ Ok
11shy j~ pP 1)41 IfmiddotY -11
19 OJ pP 0585 omiddotS31 OK 1~
o 112G plusmno jfl p P 12J o 24 If8deg Ic- 01(
21) 45deg -oo~ P p 4(1)1 1f~ 53 Note -21 2 0 PP 1 1~ 1 1~ fllK
u J r tl shy1 pP 0 1-11 O fSt
23 Rq 3middot2 io~c~ T~J (
6 0j oJ31
v Pqff~ 711lt1 1JJ + I~ ~0rtlun ~
z LUI)] 21ukgt
Remarks- unJLtAInuJ ~fOrb OK o Checked by Approoved by
ltI ~ (10-r o~ ~~ ~NG
-
64
~1~8(j) QUALITY PLAN I INSPECTION REPORT
Rev Dt 020309 tnfllll~ j nCl l iltl1 gt1~1111~
QASQAFT1009
RevNo02
Sampling Plan Supplier Name M GIBS1I6iiiCS P~~~Stln pound1M Iampl4tJ4Iroduct STARTER MODEL TS12
As per Operating Instruction QAIQAWIOl Part Name Plunger Part No Rev 187787 J Invoice No Date
Quantity Date GRN No
SrNo Dimensional Least Supplier Measurement
Characteristics Count P-DIshy nllr bull Valeo Measurement
VJj --h ltnJ- DT A IDimmenSional Samplel Sample 2 I Sample 3 Sample 4
I -shy Ui-9GS 24 middot~ro 9ltS 24 SSY 1-4 middot9 -r-- Sample 5 t k 1 Not Ok Sample 1 Sample 2 iSample 3 I---Ple 4 Sample 5 Ok 1 Not Ok
_1_IOuterDia 24948 2500 6 IMicrometer_ 0001 ~5JLZ4 9 2~bJ Of-_ 14 JLZ4 9~~ 9q~9~6 ~1i_C~ 2 Dim 940 1960 6 l Trimos 0001 ~ _~ 50 J 51 r ___ -+- 0 _9 s~3 Sb r~ ~ 9 ~ 0middot ~ cf
I T 000gt 1 ~ 31 53 3 1 st I oK 3153 gt1~-- ~l SI 131S2 31 I oK3 Depth Dim 31403160
6 Heghtgauge 0010_ 3C middot Sl gt middot ~~(4---middot- __ _ o~~5ll 3(-53 -34~4~34S(J 3C ~lt o~ 6 Heightgauge O O~ 36 (f2_ 06middot(13 36middot01 I -Ho1lt S(~ 3 (J5 ~~ ltrl ~ d2 3(11) I OK _
4 feight 3440~460
5 Height 3590 1 3610
6 f iniSh~32 6 jRoughness 0001 Z(f ()IgC o~7 r ltl 0 31shy 03 0 151 () 141 O S-l OK - --+ -~ - - --shy -shy -4--shy
7 Inner Dia 1430 1 1440
8
~vernier
Inner Dia 1175 1 1205 Vernier
--shy --shy vernier9 IDia 23902410
I B IVisual
Free from burr and damageunder icutlOnos per box
leu plating
1shy I Visual I
IAs per supplier [report
C Material I 1 llSMnpB37 according to ~suPPlier 2 IVerification of Raw material as per definea 3
0010 1l1 middot3 D ly ~l 1~ ~L oK 1y3CJ 4middot~ ft 3L 143L 14 lt3 ~K 2gtC 1 ~ I ~ ~7 ----shy I (J K 32- 11 ~~ lI middotgb - I 8~ --- gb o(
~15b ~ 9j QLI middotdOl _-==-1 clt 23 95) ~3 ~5 239 ] ~(fO-QLj(~K -
-+Ofshy O~ oyenshy 1_ _ _ -shy Gshy lK_ O( OK K ClC ------shy
---1-~-=-F- --I --~ -shy t
0010
0010
---shy1---shy - --1-shy
__NF En 10087 _ -Lepot1shy ~
freguen In QMS~FIL017 -NOle 11ilferial ~eportresults sn-all oe varified feir a e emen -shy
~---
1- ----+shysioned 1_ _ _ -shy ----+
IshyI
-+ -
3 IRaw material frequency defined Atul 110210 IDate Decision I~K I Not Ok T UfD IDate DecisIon OK NotOk I Uf D
Mod Details of Mod Mod by Date I Rem arks Remarks
Prepared By Approved By
Rajesh Salunke Inspected pound lamp-(Atul Jadhav IApproved -rshy~ I nspected Qa~ Approved ~ ---------------------~----------~--~
Page 1 of 1
64
~1~8(j) QUALITY PLAN I INSPECTION REPORT
Rev Dt 020309 tnfllll~ j nCl l iltl1 gt1~1111~
QASQAFT1009
RevNo02
Sampling Plan Supplier Name M GIBS1I6iiiCS P~~~Stln pound1M Iampl4tJ4Iroduct STARTER MODEL TS12
As per Operating Instruction QAIQAWIOl Part Name Plunger Part No Rev 187787 J Invoice No Date
Quantity Date GRN No
SrNo Dimensional Least Supplier Measurement
Characteristics Count P-DIshy nllr bull Valeo Measurement
VJj --h ltnJ- DT A IDimmenSional Samplel Sample 2 I Sample 3 Sample 4
I -shy Ui-9GS 24 middot~ro 9ltS 24 SSY 1-4 middot9 -r-- Sample 5 t k 1 Not Ok Sample 1 Sample 2 iSample 3 I---Ple 4 Sample 5 Ok 1 Not Ok
_1_IOuterDia 24948 2500 6 IMicrometer_ 0001 ~5JLZ4 9 2~bJ Of-_ 14 JLZ4 9~~ 9q~9~6 ~1i_C~ 2 Dim 940 1960 6 l Trimos 0001 ~ _~ 50 J 51 r ___ -+- 0 _9 s~3 Sb r~ ~ 9 ~ 0middot ~ cf
I T 000gt 1 ~ 31 53 3 1 st I oK 3153 gt1~-- ~l SI 131S2 31 I oK3 Depth Dim 31403160
6 Heghtgauge 0010_ 3C middot Sl gt middot ~~(4---middot- __ _ o~~5ll 3(-53 -34~4~34S(J 3C ~lt o~ 6 Heightgauge O O~ 36 (f2_ 06middot(13 36middot01 I -Ho1lt S(~ 3 (J5 ~~ ltrl ~ d2 3(11) I OK _
4 feight 3440~460
5 Height 3590 1 3610
6 f iniSh~32 6 jRoughness 0001 Z(f ()IgC o~7 r ltl 0 31shy 03 0 151 () 141 O S-l OK - --+ -~ - - --shy -shy -4--shy
7 Inner Dia 1430 1 1440
8
~vernier
Inner Dia 1175 1 1205 Vernier
--shy --shy vernier9 IDia 23902410
I B IVisual
Free from burr and damageunder icutlOnos per box
leu plating
1shy I Visual I
IAs per supplier [report
C Material I 1 llSMnpB37 according to ~suPPlier 2 IVerification of Raw material as per definea 3
0010 1l1 middot3 D ly ~l 1~ ~L oK 1y3CJ 4middot~ ft 3L 143L 14 lt3 ~K 2gtC 1 ~ I ~ ~7 ----shy I (J K 32- 11 ~~ lI middotgb - I 8~ --- gb o(
~15b ~ 9j QLI middotdOl _-==-1 clt 23 95) ~3 ~5 239 ] ~(fO-QLj(~K -
-+Ofshy O~ oyenshy 1_ _ _ -shy Gshy lK_ O( OK K ClC ------shy
---1-~-=-F- --I --~ -shy t
0010
0010
---shy1---shy - --1-shy
__NF En 10087 _ -Lepot1shy ~
freguen In QMS~FIL017 -NOle 11ilferial ~eportresults sn-all oe varified feir a e emen -shy
~---
1- ----+shysioned 1_ _ _ -shy ----+
IshyI
-+ -
3 IRaw material frequency defined Atul 110210 IDate Decision I~K I Not Ok T UfD IDate DecisIon OK NotOk I Uf D
Mod Details of Mod Mod by Date I Rem arks Remarks
Prepared By Approved By
Rajesh Salunke Inspected pound lamp-(Atul Jadhav IApproved -rshy~ I nspected Qa~ Approved ~ ---------------------~----------~--~
Page 1 of 1