plm best practice conference · 2009-05-25 · ©2009 amkor technology, inc. amkor confidential /...
TRANSCRIPT
Enabling a
Microelectronic
World®
PLM Best Practice Conference PLM Best Practice Conference
20th. May ’09, DPARK,
Director, Corporate R&D,
Amkor Technology Korea
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
What is Package?
• Connecting Silicon to Real World
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Package Assembly & Test Process flow
WB FC
0. Wafer Fab 1. Solder Bumping 3. Wafer Thinning 4. Sawing
5. Die Attach6. Wire Bonding7. Die Stacking8. Molding9. Solder Ball Attach
0. Package Design
2. Wafer Test
FC CSP 단면도단면도단면도단면도Multi Chip CSP10. Final Test
Enabling a
Microelectronic
World®
System for Amkor’s Operation StructureSystem for Amkor’s Operation Structure
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Business Organization and Location
• Major Sales Office and Manufacturing Sites
� Customer
� Head Quarter
� Sales/ Marketing
� Customer
� Sales
� Customer
� Sales
� R&D
� Factory
� Supplier
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
PLM
NPI
Volume Production
APQP- Strategic
Product Development
Volume
Customer
Proto
Simplified Amkor Biz Flow …
Manufacturing Platform
Factory
Template
Sales
APD
BU
BU
R&D
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
What is PLM ( Product Lifecycle Management)?
Prod Reqt
Planning
Product-
concept
Product-
Definition
Product-
Development
Product-
Introduction
Concept to market entry
Volume
Production
Product-
Support
Dispatch
Selling
Marketing
Logistics
Physical Asset
Order to
Delivery
PLM
ERP =SAP
CRM
SCM
PLM : Product Lifecycle Management
CRM : Customer Relationship Management
ERP : Enterprise Resource Planning
SCM : Supply Chain Management
Money
Product Information
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
ACL (Security) DMZ
MCAD(AutoCAD)
ECAD(Allegro, APD)
Document
Viewing
Amkor Global PLM
Tool Environment CPC
Legacy
Sales/Marketing R&D Center Engineering QA Service SuppliersPlanningORG
PLM
Configuring & ECM
ESI (S
AP I/F
)
Migration
CPC
Customer Portal
Supplier Portal
CPC PortalInternet
Intranet
Customer
Product
Design &
Develop
Feedback,
Assessment &
Correction
Process
Design &
Develop
Idea
Management
Product
Definition &
Planning
Product &
Process
Validation
Phase 1 Phase II Phase III Phase IV Phase VPhase 0
APQP
Process
Project & Portfolio Mgmt Report
EDM
Drawing Mgmt
Service Request
CAD I/F
Quality Mgmt
SCAR
RRS
eSmart
Agile
APQP
ATDOCSTIMS
ADA
Data Migration
ERP =SAP
ePM
Amkor Global ERP
MM
PP FI
SD PM
QM
CO
MESOthers
Not Integrated in Ph.1
SID#PO#, PR#, BOM, EC SAP ERP Integration
기존의기존의기존의기존의 연구연구연구연구 개발개발개발개발 및및및및 기술기술기술기술 관련관련관련관련 DB를를를를 통합하고통합하고통합하고통합하고 SAP 및및및및 MES와와와와 연계함연계함연계함연계함
PLM ( Product Life Cycle Management) 구축구축구축구축
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Major system categories for Amkor operation
ERP(SAP)
for Resource
MES(AMS)
For Manufacturing
PLM
For Technologies
PIN#, Schedule
Project Info
Product Info, PV
( BOM, Process, Equipment )
PR( For Material, Tooling)
Billing Info
QML trigger
CAM Data,
PIN#,
Manufacturing Status
Utilization data
FG, PIN, PDL
SID#
Process Code
PO Info
Equipment Info , Code
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
System for Idea & Development
Phase0 Phase1 Phase 2 Phase3 Phase4
Path Finding Marketing Engineering Product Production
Ideas Planning Development Verification Validation
Idea 1
Idea 2
Idea 3
Idea 4
Idea 5
Planning 3 Development 3 Qualification 3
Planning 2
Planning 4
Idea
Screen
Planning Project &
Drop
Engineering
Feasibility
& Hold
Advanced Biz
Support
Capacity Plan &
Investment
Transfer 3
Gate
Review
Gate
Review
Gate
Review
Gate
Review
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Amkor PLM Architecture
WAN
PTC Topology Rev 1.vsdWANDMZ LAN
Internal LANPTC Topology
External Firewal
DMZ Network
External Firewal
Internal Network
SunFire T2000
SunSunFire T1000
Sun
DEV
Zone
QA
ZoneSunFire T1000
Sun
SunFire T1000
Sun
QA
Zone
External
User
SunFire T1000
Sun
DEV
Zone
SunFire T1000
Sun
Database Server
Application Servers
PRD FO
Zone
Zone
Failover
Production
Oracle
Database
QA
Database
DEV
Database
File
VaultATT
ATP
ATK
Internal
User
Web Servers
Production Servers
Web Servers
2 X Sun T2000 (4 Cores)
16GB Memory
Application Server
2 X Sun T5120 (8 Cores)
32GB Memory
Database Server
1 X Sun T5120 (8 Cores)
32GB Memory
DEV/QA Servers
Web Servers
QA Zone on Production Web
Server
Application Server
1 X Sun T5120 (8 cores)
32GB Memory
Database Server
1 X Sun T5120 (8 Cores)
32GB Memory
SunFire T2000
Sun
QA
Zone
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Activity
Monitoring
Enterprise SOA Framework
ESB
DB
Logic
UI
MDM
Composite Apps SupplyDemandProduct Internal
User Interaction
Tools
Security and Management
Governance
Office Web 2.0
EDW ERPSCM CRM
BI PortalEnterprise
Content
Service
Registry
Enrich Manage
Service Enablement Layer
PLMODS MES
Activity
MonitoringBPM
Transact
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Overall BOM Process
Template
BOM
M-BOM
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
SAPSAP
Various
Report
Test
요청서
Team, Roles, Work Flows and Deliverables are
linking with BOM
ADA
Drawing
Distribution
OR
Order
Request
Customer Sales BU PurchEngineer QAManufact
uring
CPO
Customer PO
FAI
Qualification
BR
Build
Request
신뢰성 실험
요청서Simulation
요청서DE
Design
Request
Design
BOM
Templat
e BOM
Supplier
CAD/ CAM
M- BOM
Sales OrderPR
(order release)PO FGMM PP
Process
STDTKEY
Part Material
SID #
D- BOM
Report
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
New Product (Device) Introduction
New Product
(Device) Input
Requirements
Analysis
(with Forecast)
Cost Analysis
& Schedule
Risk
Assessment
Schedule fixing
(Sales)
Build & Analysis
& Shipping
Build Schedule
Feasibility
Qualified Product
List
BOM confirm &
Process Review
Approve &
Agreement
Design &
Simulation
Tooling/ Material
Preparation
Risk Agreement
(Sales)
Approve &
Agreement
Approve &
Agreement
BOM & Design
Rule/ Spec
FAI & QML
Ramp up
Readiness
Customer BU/Sales R&D PE/ PC
Customer’s Qual
Testing
1 2
345
NPI Request
With PO
6
eSmart
PLM
Process
Factory
Process
Deliver
able
7 8
910
12
DFMEA
(BU)
11
13
14 15 16
17
SPD,
OPD,CPF
18
19 20 21
Changes
Request For
Proposal form
required
© 2009 Amkor Technology, Inc. Amkor Confidential / Proprietary Business Information May, 2009 DPARK.
Amkor PLM UI