plk-e1008h 2008h technical manual usa

PLK-E1008H-2008H Technical Manual (USA Version)

Basic Manual with Touch Screen CLICK HERE FOR CONTENTS

Contents Software Installation PLK-E1008H-2008H with Touch Screen ------------------------------------------------- 1-3

Area Limit Area Limit Cancel----------------------------------------------------------------------------- 4-6

Touch Screen Explanation of Basic Screens and Keys --------------------------------------------------- 7-12

Pattern Data Handling Pattern Read, Write, and Delete from the Floppy Disk --------------------------------- 13-18 Pattern Read, Write, and Delete from the Internal Memory---------------------------- 19-24 Pattern Read Shortcut from Internal Memory -------------------------------------------- 25 Pattern Making Basic Pattern Input --------------------------------------------------------------------------- 26-33 Knife Pre-Heat Code Modify Function 4 Code Addition ------------------------------------------------------------------- 34-36 Function 4 Code Deletion ------------------------------------------------------------------- 37-39

Pattern Adjustment Home Position Correction ------------------------------------------------------------------- 40-42 Enlargement/Reduction Scale--------------------------------------------------------------- 43-45

Other Digital Display Reference ------------------------------------------------------------------- 46 Clamp Up After Pattern is Finished-------------------------------------------------------- 47-49 Pattern Internal Memory Format ----------------------------------------------------------- 50-52

Troubleshooting Input and Output Troubleshooting Mode ------------------------------------------------- 53-58 Test/Automatic Mode ------------------------------------------------------------------------ 59-60

Reference Information Solenoid Valves------------------------------------------------------------------------------- 61 Wiring ------------------------------------------------------------------------------------------ 62-73

SOFTWARE INSTALLATION FOR THE PLK-E1008H-2008H THIS INSTALLATION HAS 4 FLOPPY DISKS/THE LCD DISPLAY MUST BE PLUGGED IN FLOPPY DISK 1 (F1) MAIN SYSTEM PROGRAM FLOPPY DISK 2 (F2) LANGUAGE DATA FOR THE LCD DISPLAY FLOPPY DISK 3 (F3) IMAGE DATA FOR THE LCD DISPLAY FLOPPY DISK 4 (F4) FONT DATA FOR THE LCD DISPLAY

WITH THE POWER OFF, INSERT THE F1 FLOPPY INTO THE DISK DRIVE

1. WHILE PRESSING AND HOLDING IN THE F KEY, TURN THE POWER ON

FIRST DISPLAY WILL SHOW

LED1 LED2 LED3 LED4 LED5

2. PRESS THE D KEY

NEXT DISPLAY


THE FIRST MODEL NUMBER THAT APPEARS MAY NOT BE THE MACHINE YOU HAVE

SELECT YOUR MODEL BY PRESSING THE ↓ ARROW KEY

SELECT MODEL PLK-E1008. THE SCREEN WILL SHOW 1008.b

3. AFTER YOUR SELECTION, PRESS THE D KEY

NEXT DISPLAY


THE ABOVE SETTING IS THE STEP SEQUENCE. IF YOUR DISPLAY IS DIFFERENT, PRESS THE

↓ ARROW KEY UNTIL IT SHOWS 1 0 0 8. P. THIS IS AN IMPORTANT STEP

↑

↓

H

F 1. S Y S

F A B C D

↑

↓

H

1 0 0 8. b

F A B C D

↑

↓

H

1 0 0 8. P

F A B C D

1

4. PRESS THE D KEY

THE MACHINE WILL LOAD THE F1 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:


TAKE OUT THE F1 FLOPPY AND PUT IN THE F2 FLOPPY

5. PRESS THE D KEY

NEXT DISPLAY


SELECT THE LANGUAGE USING THE ↓ ARROW KEY THE ABOVE DISPLAY IS ENGLISH OTHER LANGUAGES ARE: SPANISH, JAPANESE, CHINESE, AND FRENCH

6. PRESS THE D KEY AFTER YOUR SELECTION




7. PRESS THE D KEY




↑

↓

H

F 2. L b L

F A B C D

↑

↓

H

E n G . L

F A B C D

↑

↓

H

F 3. P I C

F A B C D

↑

↓

H

F 4. F n T

F A B C D

2

8. PRESS THE D KEY



THE MACHINE WILL START BEEPING

SOFTWARE INSTALLATION IS COMPLETED

TURN OFF THE POWER

TAKE OUT THE F4 FLOPPY DISK AND STORE ALL THE SOFTWARE DISKS SO THEY WON�T GET LOST

YOU MAY NEED THEM AGAIN SOMEDAY

NOTE 1: WHEN YOU POWER THE MACHINE BACK UP, THE LCD DISPLAY WILL SHOW THAT THERE IS

NO PATTERN IN THE MACHINE. YOU MUST USE THE LCD DISPLAY TO READ A PATTERN STORED ON A

FLOPPY OR MAKE A PATTERN. PRESS THE ENTER KEY TO GO TO THE STANDARD DISPLAY

NOTE 2: HOWEVER, IF THE SOFTWARE HAS BEEN RE-INSTALLED AND IF THERE WERE PATTERNS

IN THE INTERNAL MEMORY OF THE MACHINE, THEY ARE STILL THERE. READ THEM USING THE

PATTERN READ FROM INTERNAL MEMORY PROCEDURE

↑

↓

H

M - 3 1 0

F A B C D

3

AREA LIMIT CANCEL STANDARD SCREEN

1. PRESS THE MENU KEY

NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE PROGRAM KEY


3. PRESS THE AREA LIMIT KEY

4


4. PRESS THE ALC KEY


5. PRESS THE ON KEY 6. PRESS THE ENTER KEY


7. PRESS THE X KEY

5


8. PRESS THE TOP KEY THE MACHINE WILL WRITE THE NEW SETTING TO MEMORY AND RETURN TO THE STANDARD SCREEN

6

PATTERN READ SHORTCUT

BASIC SCREENS AND KEYS

STANDARD SCREEN

SCREEN AFTER THE NEXT KEY IS PRESSED

PATTERN NAME PATTERN NUMBER JOG +

SPEED

PRESSER FOOT UP/DOWN

JOG -

MENU

HOME IMAGE DISPLAY

NEXT SCREEN TO BOBBIN WINDING AND UP/DOWN COUNTER

BACK TO STANDARD SCREEN

BOBBIN WINDING

HOME POSITION CORRECTION

7

SCREEN AFTER THE BOBBING WINDING KEY IS PRESSED WHEN IN THIS SCREEN IF THE CLAMP IS LOWERED AND THE START PEDAL IS PRESSED, THE MACHINE WILL ROTATE WITHOUT SEWING THE PATTERN SO A BOBBIN CAN BE WOUND PRESS THE X KEY TO RETURN TO THE PREVIOUS SCREEN AND THEN THE BACK KEY TO RETURN TO THE STANDARD SCREEN STANDARD SCREEN

RETURN TO PREVIOUS SCREEN

8

SCREEN AFTER THE MENU KEY IS PRESSED SCREENS THAT CAN BE OPENED IN THE MENU MODE

Reading patterns from the floppy disk and internal memory Writing patterns to the floppy disk and internal memory

9

Pattern Input

Pattern Modification These keys appear for B data Pattern Conversion The keys on the right appear for B data. Home position correcting and scaling are the most used

Program Mode Various Settings About 10 of these settings are normally used

10

Input/Output Checking and Setting Mode

Function Mode Pattern copy and internal memory format are the most used

SCREENS THAT CAN BE OPENED IN THE PROGRAM MODE

1/4 1. Wiper Wiper on/off

Adjusting the operation timing, etc.

2. Slow start Slow start on/off Speed change etc.

3. Clamp Clamp on/off delay timer setting 2-stage clamp setting 2-stage clamp link

4. Area limit Canceling the area limit. Changing the area limit range

5. Needle position Adjusting the reverse run angle, up/down stop position angle, etc.

6. Thread trimming sensor

Thread trimming sensor on/off Adjusting the number of delay stitches, speed, etc.

11

2/4 1. Home position Setting return to home operation

for various situations, etc.

2. Halt Setting the related operations for when the HALT switch is operated

3. Counter Setting the count method and counter clearing method

4. Brake Weak brake on/off Adjusting the operation time, etc.

5. Presser foot Presser foot operation timing Using non-stitch feeding with presser foot lowered after basting

6. Bobbin winding Adjusting the bobbin winding operation time and speed, etc.

3/4 1. Feed method Adjusting according to the clamp

weight and fabric thickness. Setting the feed, etc.

2. Speed Adjusting the speed for each stage3. Thread trimming timing

Adjusting the thread trimming and thread release operation, etc.

4. Step Setting operation with the step file

5. Jog Setting operation when JOG key is pressed, etc.

6. Feed angle Feed start and feed end angle setting. (Do not change during normal use.)

4/4 1. LCD panel Adjustments related to the LCD

panel, etc. 2. Other Other various settings 3. Special Do not use!

KEYS MOST COMMONLY USED HOME NEXT SCREEN PATTERN READ

JOG + MENU PATTERN WRITE JOG - PREVIOUS SCREEN PATTERN INPUT ENTER EXIT CURRENT MODE CLEAR LAST ENTRY

12

READING, WRITING, AND DELETING PATTERNS FROM THE FLOPPY DISK READING A PATTERN FROM THE FLOPPY DISK STANDARD SCREEN

1. PRESS THE HOME KEY AND THEN THE MENU KEY


2. PRESS THE PATTERN READ KEY


THE DEFAULT SETTING IS TO READ A PATTERN FROM THE INTERNAL MEMORY 3. PRESS THE FLOPPY DISK KEY TO CHANGE TO THE SCREEN FOR READING A PATTERN FROM THE FLOPPY DISK

13

NEXT SCREEN LOOKS LIKE THIS THE SETTING CHANGES TO READING A PATTERN FROM THE FLOPPY DISK 4. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN. IN THIS EXAMPLE, 600 WAS PRESSED 5. PRESS THE ENTER KEY


THE PATTERN NAME BOX_X WITH THE NUMBER 600 WAS READ FROM THE FLOPPY DISK NOTE: IF THE SAME PATTERN NUMBER IS IN THE INTERNAL MEMORY, A SCREEN WILL APPEAR ASKING IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE PATTERNS ARE DIFFERENT AND YOU WANT TO KEEP BOTH OF THEM, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER

14

WRITING A PATTERN TO THE FLOPPY DISK STANDARD SCREEN



2. PRESS THE PATTERN WRITE KEY


THE DEFAULT SETTING IS TO WRITE THE PATTERN TO THE INTERNAL MEMORY 3. PRESS THE FLOPPY DISK KEY TO CHANGE TO THE SCREEN FOR WRITING A PATTERN TO THE FLOPPY DISK

15

NEXT SCREEN LOOKS LIKE THIS THE SETTING CHANGES TO WRITING A PATTERN TO THE FLOPPY DISK 4. BY PRESSING THE ABC KEY, THE LETTERS IN THE NAME WILL BE ERASED FROM RIGHT TO LEFT 5. USING THE KEYPAD, PUT IN THE NAME OF YOUR CHOICE USING UP TO 8 ALPHANUMERIC CHARACTERS 6. BY PRESSING THE NO KEY, DO THE SAME THING TO CHANGE THE PATTERN NUMBER IN A RANGE FROM 600-799

NOTE 1: TO WRITE THE PATTERN AS A-DATA TO BE USED IN THE PLK-A SERIES MACHINES, SELECT THE PATTERN NUMBER IN A RANGE FROM 100-249 NOTE 2: IF THE SAME PATTERN NUMBER IS ON THE FLOPPY DISK A SCREEN WILL APPEAR ASKING YOU IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE PATTERNS ARE DIFFERENT AND YOU WANT TO KEEP BOTH OF THEM, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER.

IN THIS EXAMPLE, THE NAME WAS CHANGED TO SQUARE AND THE NUMBER WAS CHANGED TO 601 7. PRESS THE ENTER KEY A WRITE IN PROGRESS SCREEN WILL APPEAR PLEASE WAIT FOR THE PATTERN TO WRITE TO THE FLOPPY DISK


WRITING COMPLETE

16

DELETING A PATTERN FROM THE FLOPPY DISK STANDARD SCREEN





THE DEFAULT SETTING IS TO READ THE PATTERN FROM THE INTERNAL MEMORY 3. PRESS THE FLOPPY DISK KEY TO CHANGE TO THE SCREEN FOR READING A PATTERN FROM THE FLOPPY DISK

17


THE SETTING CHANGES TO READING A PATTERN FROM THE FLOPPY DISK 4. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN IN THIS EXAMPLE, 601 WAS PRESSED 5. PRESS THE PATTERN DELETE KEY


IN THIS EXAMPLE THE PATTERN NUMBER 601 WILL BE DELETED FROM THE FLOPPY DISK NOTE 1: IF YOU DO NOT WANT TO DELETE THIS PATTERN, PRESS THE X KEY AND THE DISPLAY WILL RETURN TO THE PREVIOUS ONE 6. TO CONTINUE WITH THE DELETE PRESS ENTER


PATTERN 601 WAS DELETED FROM THE FLOPPY DISK

18

READING, WRITING, AND DELETING PATTERNS FROM THE INTERNAL MEMORY READING A PATTERN FROM THE INTERNAL MEMORY STANDARD SCREEN





THE DEFAULT SETTING IS TO READ A PATTERN FROM THE INTERNAL MEMORY 3. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN IN THIS EXAMPLE, 601 WAS PRESSED 4. PRESS THE ENTER KEY

19

NEXT SCREEN LOOKS LIKE THIS THE PATTERN NAME SQUARE WITH THE NUMBER 600 WAS READ FROM THE INTERNAL MEMORY

20

WRITING A PATTERN TO THE INTERNAL MEMORY STANDARD SCREEN



2. PRESS THE PATTERN WRITE KEY


THE NAME NEW IS DISPLAYED 3. BY PRESSING THE ABC KEY, THE LETTERS IN THE NAME WILL BE ERASED FROM RIGHT TO LEFT 4. USING THE KEYPAD, PUT IN THE NAME OF YOUR CHOICE USING UP TO 8 ALPHANUMERIC CHARACTERS 5. BY PRESSING THE NO KEY, DO THE SAME THING TO CHANGE THE PATTERN NUMBER IN A RANGE FROM 600-799

21

NOTE 1: IF THE SAME PATTERN NUMBER IS IN THE INTERNAL MEMORY A SCREEN WILL APPEAR ASKING YOU IF YOU WANT TO OVERWRITE THE PATTERN. IF YOU DO NOT WANT TO OVERWRITE THE PATTERN, PRESS THE X KEY AND THE PREVIOUS SCREEN WILL COME BACK. IF THE PATTERNS ARE DIFFERENT, WRITE ONE OF THE PATTERNS TO A DIFFERENT NUMBER NOTE 2: TO WRITE THE PATTERN AS A-DATA TO BE USED IN THE PLK-A SERIES MACHINES, YOU MUST WRITE THE PATTERN TO THE FLOPPY DISK IN A NUMBER RANGE FROM 100-249

IN THIS EXAMPLE, THE NAME WAS CHANGED TO SQUARE AND THE NUMBER WAS CHANGED TO 601 6. PRESS THE ENTER KEY A WRITE IN PROGRESS SCREEN WILL APPEAR PLEASE WAIT FOR THE PATTERN TO WRITE TO THE INTERNAL MEMORY


WRITING COMPLETE

22

DELETING A PATTERN FROM THE INTERNAL MEMORY STANDARD SCREEN





3. PRESS THE KEY THAT HAS THE NUMBER AND NAME OF THE PATTERN IN THIS EXAMPLE, 601 WAS PRESSED 4. PRESS THE DELETE KEY

23


IN THIS EXAMPLE THE PATTERN NUMBER 601 WILL BE DELETED FROM THE INTERNAL MEMORY NOTE 1: IF YOU DO NOT WANT TO DELETE THIS PATTERN, PRESS THE X KEY AND THE DISPLAY WILL RETURN TO THE PREVIOUS ONE NOTE 2: IF THE PATTERN YOU WANT TO DELETE IS CURRENTLY BEING USED BY THE MACHINE, THE PATTERN CANNOT BE DELETED 5. TO CONTINUE WITH THE DELETE PRESS ENTER


PATTERN 601 WAS DELETED FROM THE INTERNAL MEMORY

24

SHORT CUT FOR READING PATTERNS FROM THE INTERNAL MEMORY STANDARD DISPLAY

USE THE KEYS UNDER THE IMAGE DISPLAY FOR READING PATTERNS QUICKLY FROM THE INTERNAL MEMORY IN THIS EXAMPLE, THE KEY NUMBER 601 WAS PRESSED AND THAT PATTERN WAS READ FROM THE INTERNAL MEMORY THIS FUNCTION WILL GIVE QUICK ACCESS TO THE LAST 20 PATTERNS THAT WERE READ FROM THE INTERNAL MEMORY AND IN THE ORDER THEY WERE READ FROM LEFT TO RIGHT

MOVES TO LAST READ MOVES TO FIRST READ NOTE: WHEN THE MACHINE IS TURNED ON, THE LIST WILL DISPLAY IN ORDER OF LAST READ

25

PATTERN DATA INPUT FOR PLK-E SERIES WITH HOT KNIFE

SIMPLE PATTERN EXAMPLE

START END 5 1 6 2 H 4 3 (FUNCTION 4) (FOR KNIFE PRE-HEATING) SEQUENCE 1. FEED Y +20MM TO POINT 1 2. SEW X +20MM TO POINT 2 3. SEW Y –40MM TO POINT 3 (INSERT A FUNCTION 4 CODE)

NOTE: DEPENDING ON SPEED, THIS CODE NEEDS TO BE PLACED SO THAT AT TRIM TIME THE KNIFES ARE NOT GLOWING RED. TRY ABOUT 20 STITCHES FROM THE END OF THE PATTERN TO START WITH. THE CODE CAN BE ADDED OR DELETED TO ANY PART OF THE PATTERN WHILE MAKING THE PATTERN. IF THE PATTERN IS ALREADY MADE, YOU MUST USE THE MODIFY CODE FUNCTION.

4. SEW X –40MM TO POINT 4 5. SEW Y +40MM TO POINT 5 6. SEW X +29MM TO POINT 6 TO OVERLAP THE START POINT 7. INSERT TRIM CODE 8. INSERT USTP (UP STOP CODE) 9. RETURN/END STANDARD SCREEN

1. PRESS THE HOME KEY AND LOWER THE CLAMP(S) 2. PRESS THE MENU KEY

26

NEXT SCREEN LOOKS LIKE THIS 3. PRESS THE PATTERN INPUT KEY


4. PRESS THE CLEAR KEY


IF NEEDED, USE THIS SCREEN TO CHANGE THE STITCH LENGTH. LEAVE SPEED AT HIGH 5. PRESS THE ENTER KEY

27

NEXT SCREEN LOOKS LIKE THIS 6. PRESS THE HOME KEY


7. USING THE ARROW KEYS, FEED Y +20MM TO POINT 1 8. PRESS THE ENTER KEY


9. USING THE ARROW KEYS, MOVE X +20MM TO POINT 2 10. PRESS THE ENTER KEY

28

NEXT SCREEN LOOKS LIKE THIS 11. USING THE ARROW KEYS, MOVE Y –40MM TO POINT 3 12. PRESS THE ENTER KEY


13. PRESS THE CODE KEY


14. PRESS THE FUN 4 KEY (KNIFE PRE-HEAT) 15. PRESS THE ENTER KEY

29


16. USING THE ARROW KEYS, MOVE X –40MM TO POINT 4 17. PRESS THE ENTER KEY


18. USING THE ARROW KEYS, MOVE Y +40MM TO POINT 5 19. PRESS THE ENTER KEY


20. USING THE ARROW KEYS, MOVE X +29MM TO POINT 6 TO OVERLAP POINT 1 21. PRESS THE ENTER KEY

30

NEXT SCREEN LOOKS LIKE THIS 22. PRESS THE CODE KEY


23. PRESS THE TRIM KEY 24. PRESS THE ENTER KEY


25. PRESS THE CODE KEY

31

NEXT SCREEN LOOKS LIKE THIS 26. PRESS THE USTP KEY (UP STOP) 27. PRESS THE ENTER KEY




29. PRESS THE RETURN/END KEY NOTE: MAKE SURE THE NEEDLE IS UP. THE CLAMP WILL MOVE BACK TO THE START POINT.

32

NEXT SCREEN LOOKS LIKE THIS 30. PRESS THE HOME KEY AND WAIT FOR THE SCREEN TO RETURN TO THE STANDARD SCREEN DISPLAY


CHECK THE PATTERN BY USING THE JOG KEYS IF YOU WANT TO SAVE THE PATTERN, WRITE IT TO MEMORY OR TO THE FLOPPY DISK

33

HOW TO ADD A FUN 4 IN A PATTERN STANDARD SCREEN

1. LOWER THE CLAMP 2. PRESS THE MENU KEY


3. PRESS THE MODIFY KEY


4. PRESS THE CODE KEY MAKE SURE THE CODE ADD KEY IS HIGHLIGHTED. IF IT ISN’T, PRESS IT. 5. PRESS THE ENTER KEY

34

NEXT SCREEN LOOKS LIKE THIS 6. PRESS THE JOG PLUS KEY TO MOVE THE CLAMP TO THE LOCATION OF THE FUN 4 CODE. 7. PRESS THE ENTER KEY


8. PRESS THE FUN4 KEY 9. PRESS THE ENTER KEY


10. PRESS THE ENTER KEY

35

NEXT SCREEN LOOKS LIKE THIS 11. PRESS THE TOP KEY


12. PRESS THE HOME KEY THE MACHINE WILL RETURN TO HOME POSITION AND WRITE THE NEW SETTING TO MEMORY.

36

HOW TO DELETE A FUN 4 IN A PATTERN STANDARD SCREEN

1. LOWER THE CLAMP 2. PRESS THE MENU KEY


3. PRESS THE MODIFY KEY


4. PRESS THE CODE KEY MAKE SURE THE CODE DELETE KEY IS HIGHLIGHTED. IF IT ISN’T, PRESS IT. 5. PRESS THE ENTER KEY

37

NEXT SCREEN LOOKS LIKE THIS 6. PRESS THE JOG PLUS KEY TO MOVE THE CLAMP TO THE LOCATION OF THE FUN 4 CODE. 7. PRESS THE ENTER KEY




9. PRESS THE TOP KEY

38

NEXT SCREEN LOOKS LIKE THIS 10. PRESS THE HOME KEY THE MACHINE WILL RETURN TO HOME POSITION AND WRITE THE NEW SETTING TO MEMORY.

39

HOME POSITION CORRECTION STANDARD SCREEN

LOWER THE CLAMP 1. PRESS THE MENU KEY

THE NEXT SCREEN LOOKS LIKE THIS

2. PRESS THE CONVERT KEY

THE NEXT SCREEN LOOKS LIKE THIS

3. PRESS THE HOME POSITION CORRECT KEY TO HIGHLIGHT THE KEY. NORMALLY THE KEY IS ALREADY HIGHLIGHTED. 4. PRESS THE ENTER KEY

40

NEXT SCREEN LOOKS LIKE THIS 5. PRESS THE ON KEY


6. USE THE ARROW KEYS TO SELECT THE AMOUNT OF CHANGE TO THE HOME POSITION. UP TO 12.7MM 7. PRESS THE ENTER KEY



41

NEXT SCREEN LOOKS LIKE THIS 9. PRESS THE HOME KEY THE SETTING WILL WRITE TO MEMORY AND RETURN TO THE STANDARD SCREEN

42

ENLARGEMENT AND REDUCTION SCALE STANDARD SCREEN



2. PRESS THE CONVERT KEY


3. PRESS THE ENLARGE AND REDUCE KEY 4. PRESS THE ENTER KEY

43


STITCH LENGTH CHANGES STITCH LENGTH REMAINS THE SAME THE X AND Y SCALE CAN BE CHANGED USING THE KEYPAD OR THE ARROW KEYS SCALE AND SHIFT THE PATTERN SCALE FROM PATTERN START SCALE FROM HOME POSITION 5. SELECT SCALE FROM PATTERN START FOR THIS EXAMPLE 6. PRESS THE ENTER KEY




8. PRESS THE HOME KEY

44




10. PRESS THE HOME KEY THE SETTING WILL WRITE TO MEMORY AND RETURN TO THE STANDARD SCREEN.

45

Digital Display Reference

Numeral 0 1 2 3 4 5 6 7 8 9

Digital display

Characters A B C D E F G H I J

Digital display

Characters K L M N O P Q R S T

Digital display

Characters U V W X Y Z

Digital display

46

CLAMP UP AFTER THE SEWING PATTERN IS FINISHED STANDARD SCREEN


NEXT SCREEN LOOKS LIKE THIS 2. PRESS THE PROGRAM KEY


3. PRESS THE CLAMP KEY

47

NEXT SCREEN LOOKS LIKE THIS 4. PRESS THE RPT KEY


5. PRESS THE OF KEY 6. PRESS THE ENTER KEY

NEXT SCREEN LOOKS LIKE THIS 7. PRESS THE X KEY

48

NEXT SCREEN LOOKS LIKE THIS 8. PRESS THE TOP KEY THE MACHINE WILL WRITE THE NEW SETTING TO MEMORY AND RETURN TO THE STANDARD SCREEN

49

PATTERN INTERNAL MEMORY FORMAT NOTE: ANY PATTERNS IN THE INTERNAL MEMORY WILL BE DELEATED. SAVE ANY IMPORTANT PATTERNS TO FLOPPY DISK BEFORE YOU FORMAT. STANDARD SCREEN



2. PRESS THE FUNCTION KEY

50

NEXT SCREEN LOOKS LIKE THIS 3. PRESS THE FORMAT KEY


4. PRESS THE INTERNAL MEMORY KEY 5. PRESS THE ENTER KEY


6. PRESS THE ENTER KEY NOTE: TO RETURN TO THE PREVIOUS SCREEN, PRESS THE X KEY.

51




8. PRESS THE X KEY


9. PRESS THE TOP KEY THE MACHINE WILL RETURN TO THE STANDARD SCREEN

52

INPUT AND OUTPUT MODE FOR TROUBLESHOOTING STANDARD SCREEN

1. PRESS THE HOME KEY 2. PRESS THE MENU KEY


3. PRESS THE INPUT/OUTPUT KEY


4. PRESS THE INPUT TEST KEY

53

THIS SCREEN WILL SHOW THE STATUS OF THE INPUTS

IN THIS SCREEN INPUT 2 IS CLOSED IF THE ARROW MOVES OR AN ERROR SCREEN POPS ON WHEN THE INPUT IS SWITCHED FROM OFF/ON OR ON/OFF, THEN THAT INPUT IS WORKING USING THE INPUT REFERENCE INFORMATION BELOW, VARIOUS INPUTS ON THE PLK-E1008H-2008H MACHINES CAN BE CHECKED. MANUALLY ACTIVATING THE VALVES MAY BE HELPFUL 5. AFTER TESTING, PRESS THE X KEY

INPUT REFERENCE INFORMATION INPUT SENSOR AND AIR CYLINDER STATUS AT HOME POSITION IN THE AUTOMATIC MODE

TERMINAL SIGNAL CONDITION FUNCTION CON I/PIN 2 I1 ON/OFF START/GREY FOOT PEDAL CON I/PIN 3 I2 ON/OFF CLAMP/BLACK FOOT PEDAL CON H/PIN 3 I4 ON/OFF EMERGENCY STOP SWITCH

TE1-A2/WHITE I5 ON THICKNESS DETECTOR/CYLINDER RE-TRACTED TE1-A4/GREEN I6 OFF UPPER TRIMMER INPUT/CYLINDER RE-TRACTED

TE1-A6/YELLOW I7 ON UPPER TRIMMER INPUT/CYLINDER RE-TRACTED TE1-A8/LT. BROWN I8 OFF THREAD PULLER INPUT/CYLINDER EXTENDED

TE1-A10/BLUE I9 ON WIPER INPUT/CYLINDER RE-TRACTED TE1-B4/GREY IA OFF WIPER INPUT/CYLINDER RE-TRACTED

TE1-B6/LT. GREEN IB ON TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B8/PURPLE IC OFF TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B10/BROWN ID OFF PRESSER FOOT INPUT/CYLINDER RE-TRACTED

TE2-A1/PINK IE ON PRESSER FOOT INPUT/CYLINDER RE-TRACTED TE2-A3/WHITE/STRIPE IF OFF LOWER TRIMMER INPUT/CYLINDER RE-TRACTED

TE2-B1/RED/STRIPE IG ON LOWER TRIMMER INPUT/CYLINDER RE-TRACTED TE2-B3/WHITE IH ON/OFF ON--AUTOMATIC MODE-------------OFF--TEST MODE CON G/PIN 3 II ON/OFF LOWER TRIMMER DISABLE SWITCH CON G/PIN 4 IJ ON/OFF UPPER TRIMMER DISABLE SWITCH

54

VALVE REFERENCE INFORMATION VALVES LOCATED UNDER LEFT COVER OF THE MACHINE

THICKNESS DETECTOR

LEFT CLAMP

RIGHT CLAMP

UPPER TRIMMER

THREAD PULLER

WIPER

TENSION RELEASE

LOWER TRIMMER

PRESSER FOOT

NEEDLE COOLER


6. PRESS THE OUTPUT STATUS KEY

55

THIS SCREEN WILL SHOW THE CURRENT STATUS OF THE OUTPUTS

IN THIS SCREEN THE OUTPUTS THAT ARE LIGHTED WILL BE “ON” THE OUTPUTS THAT ARE DARK WILL BE “OFF” 7. PRESS OUTPUT TEST KEY

THIS SCREEN IS USED TO CHECK THE SOLENOIDS

BY PRESSING AND RELEASING THE OUTPUT NUMBER OR LETTER, THAT SOLENOID CAN BE CHECKED USING THE OUTPUT REFERENCE INFORMATION BELOW, VARIOUS OUTPUTS ON THE PLK-E1008H-2008H MACHINES CAN BE CHECKED. CAUTION: YOU HAVE TO REMOVE THE PRESSER FOOT IN ORDER TO CHECK THE UPPER KNIFE TO PREVENT CRASHING THE KNIFE TIP INTO THE FOOT 8. AFTER TESTING, PRESS THE X KEY

OUTPUT REFERENCE INFORMATION OUTPUTS

TERMINAL SIGNAL FUNCTION CON 7 O1 LOWER TRIMMER CON 9 O2 WIPER

CON 10 O3 TENSION RELEASE CON 8 O4 LEFT CLAMP CON 11 O5 PRESSER FOOT TE2-A4 O6 HEATER TE2-A5 O7 THICKNESS DETECTOR TE2-A6 O8 RIGHT CLAMP TE2-A7 O9 UPPER TRIMMER TE2-A8 OA THREAD PULLER TE2-A9 OB NEEDLE COOLER

CON-G/PIN 13 OH BUZZER

56


9. PRESS THE X KEY


10. PRESS THE ENCODER/SENSOR/DETECTOR KEY

THIS SCREEN IS USED TO CHECK THE SYNCHRONIZER MOTOR ENCODER X/Y HOMING SENSORS

11. ROTATE THE MACHINE HAND WHEEL TO CHECK THE SYNCHRONIZER’S UP AND DOWN POSITION 12. ROTATE THE MOTOR PULLEY TO CHECK THE MOTOR ENCODER 13. MOVE THE CLAMP IN THE X AND Y DIRECTION TO CHECK THE X/Y HOMING SENSORS NOTE: IF THE ARROW MOVES, OR THE WHEEL ROTATES, THAT INPUT IS WORKING 14. AFTER CHECKING, PRESS THE X KEY

Barry Spruell

57




STANDARD SCREEN INPUT/OUTPUT TEST COMPLETE

58

USING THE TEST MODE STANDARD SCREEN

1. TURN ON THE POWER 2. PRESS THE HOME KEY THERE IS A TOGGLE SWITCH TO THE LEFT OF THE EMERGENCY STOP PUSH BUTTON “ON” IS THE AUTOMATIC MODE “OFF” IS THE TEST MODE 3. SELECT THE OFF POSITION (TEST MODE)

NEXT SCREEN LOOKS LIKE THIS THIS IS THE TEST MODE SCREEN USED TO CHECK THE FOLLOWING: (A) TO CHECK EACH SOLENOID BY PRESSING A BUTTON OR KEY NUMBER (B) TO CHECK OR ADJUST THE SENSORS THAT ARE MOUNTED TO THE AIR CYLINDERS (C) TO CHECK THE RELAY FOR THE HEATERS (D) TO SET THE HEIGHT OF THE UPPER KNIFE WHEN IT IS EXTENDED TO BURN THE THREAD (E) TO EXECUTE A COMPLETE KNIFE CYCLE TEST

SEQUENCE EXAMPLE OF USING THE TEST MODE NOTE 1: THE PRESSER FOOT, TENSION RELEASE, WIPER, LOWER HEATER AND UPPER HEATER HAVE 2 SENSORS PER AIR CYLINDER. THE THREAD PULLER AND STOPPER HAVE 1 SENSOR PER AIR CYLINDER. WHEN ACTIVATING THE SOLENOIDS WATCH THE LED’S ON THE SENSORS TO MAKE SURE THAT THEY TURN OFF AND ON WHEN EXTENDING AND RE-TRACTING THE CYLINDERS. IF ONE THE SENSORS IS OUT OF ADJUSTMENT THE KNIFE CYCLE WILL NOT COMPLETE WHEN KEY 15 IS PRESSED. BUTTONS PRESS THE “PRESFOOT” BUTTON TO CHECK THE PRESSER FOOT AND ITS SENSORS PRESS THE “RELEASE” BUTTON TO CHECK THE TENSION RELEASE AND ITS SENSORS PRESS THE “PULLER” BUTTON TO CHECK THE THREAD PULLER AND ITS SENSOR PRESS THE “WIPER” BUTTON TO CHECK THE WIPER AND ITS SENSORS PRESS THE “STOPPER” BUTTON TO CHECK THE UPPER HEATER HEIGHT AND ITS SENSOR PRESS THE “LOW TRIM” BUTTON TO CHECK THE LOWER HEATER AND ITS SENSORS PRESS THE “UPPER_TRIM” BUTTON TO CHECK THE UPPER HEATER AND ITS SENSORS PRESS THE “RESET” BUTTON TO PUT ALL CYLINDERS BACK TO ORIGINAL POSITION

59

NOTE 2: IN SOME CASES THE BUTTON SEQUENCE MAY NOT WORK REMEMBER THAT: THE PRESSER FOOT MUST BE UP BEFORE THE WIPER CAN EXTENDED THE WIPER MUST BE EXTENDED BEFORE THE STOPPER CAN COME DOWN THE STOPPER MUST BE DOWN BEFORE THE UPPER HEATER CAN BE EXTENDED KEYS PRESS KEY 08 TO CHECK THE HEATERS FOR 2.5 SECONDS PRESS KEY 09 TO CHECK THE NEEDLE COOLER BY PRESSING KEY 12, THE HEATER BUZZER CAN BE TURNED OFF PRESS KEY 15 TO EXECUTE A COMPLETE KNIFE CYCLE TEST 4. WHEN FINISHED, PRESS THE “RESET” KEY 5. PUT THE TOGGLE SWITCH BACK TO THE “ON” POSITION (AUTOMATIC MODE)

60

VALVE REFERENCE INFORMATION VALVES LOCATED UNDER LEFT COVER OF THE MACHINE

LEFT CLAMP

RIGHT CLAMP

UPPER TRIMMER

THREAD PULLER

WIPER

TENSION RELEASE

LOWER TRIMMER

PRESSER FOOT

NEEDLE COOLER

THICKNESS DETECTOR

61

Wiring INPUT SENSOR AND AIR CYLINDER STATUS AT HOME POSITION IN THE AUTOMATIC MODE

TERMINAL SIGNAL CONDITION FUNCTION CON I/PIN 2 I1 ON/OFF START/GREY FOOT PEDAL CON I/PIN 3 I2 ON/OFF CLAMP/BLACK FOOT PEDAL CON H/PIN 3 I4 ON/OFF EMERGENCY STOP SWITCH

TE1-A2/WHITE I5 ON THICKNESS DETECTOR/CYLINDER RE-TRACTED TE1-A4/GREEN I6 OFF UPPER TRIMMER INPUT/CYLINDER RE-TRACTED

TE1-A6/YELLOW I7 ON UPPER TRIMMER INPUT/CYLINDER RE-TRACTED TE1-A8/LT. BROWN I8 OFF THREAD PULLER INPUT/CYLINDER EXTENDED

TE1-A10/BLUE I9 ON WIPER INPUT/CYLINDER RE-TRACTED TE1-B4/GREY IA OFF WIPER INPUT/CYLINDER RE-TRACTED

TE1-B6/LT. GREEN IB ON TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B8/PURPLE IC OFF TENSION RELEASE INPUT/CYLINDER RE-TRACTED TE1-B10/BROWN ID OFF PRESSER FOOT INPUT/CYLINDER RE-TRACTED

TE2-A1/PINK IE ON PRESSER FOOT INPUT/CYLINDER RE-TRACTED TE2-A3/WHITE/STRIPE IF OFF LOWER TRIMMER INPUT/CYLINDER RE-TRACTED TE2-B1/RED/STRIPE IG ON LOWER TRIMMER INPUT/CYLINDER RE-TRACTED TE2-B3/WHITE IH ON/OFF ON--AUTOMATIC MODE-------------OFF--TEST MODE CON G/PIN 3 II ON/OFF LOWER TRIMMER DISABLE SWITCH CON G/PIN 4 IJ ON/OFF UPPER TRIMMER DISABLE SWITCH

OUTPUTS

TERMINAL SIGNAL FUNCTION CON 7 O1 LOWER TRIMMER CON 9 O2 WIPER CON 10 O3 TENSION RELEASE CON 8 O4 LEFT CLAMP CON 11 O5 PRESSER FOOT TE2-A4 O6 HEATER TE2-A5 O7 THICKNESS DETECTOR TE2-A6 O8 RIGHT CLAMP TE2-A7 O9 UPPER TRIMMER TE2-A8 OA THREAD PULLER TE2-A9 OB NEEDLE COOLER

CON-G/PIN 13 OH BUZZER

62

CHART OF CONNECTING WIRES

63

(1).Outside of control box

350780-1 1,2,4P 350689-1 3P 350690-1

350780-1 2P-4P 350689-11P 350690-1

Bz

60-8263-3028-15-000 60-8263-0513-00-808

60-8263-3028-16-000 60-8263-0617-00-808

5195-02-BU 5225TL

5195-03 5225TL

X

PLK-E-CON P.W.B

CON2

Into sewing machine head

Control box

Detector

Main motor

CABLE1

CONC

COND

CONE

CONH

CONI

CONA

Teaching panel

(option)

Term

inal

1

Term

inal

2

Y

Main motor

Stepping motor

Output of solenoid

RS-232CCONF

Teaching panel

CONG Input/output

Input signal

Foot switch

PLK-E-CU -20

CONB Control box main power supply

Model name

Control box

To

60-9090-304-118-006 60-9090-0322-00-805

60-9090-304-218-006 60-9090-0322-99-805

60-9090-304-118-006 60-9090-0322-00-805

640582-1 350689-1 350779-1

2P-4P 350690-11P 350689-1

350780-1 1,2,4P 350689-1 3P 350690-1

770361-1 350418-1

172339-1 170359-1

172331-1170361-1

172339-1 170359-1

60-8263-3048-15-001 60-8263-0513-00-808

60-8263-3038-15-000 60-8263-0513-00-808

12

12

Halt switch

Clamp

Wiper

Tread release

171822-4 170204-1

5197-02 5225TL

5196-02-BU 5225TL

Presser foot

5197-03 5225TL

Other voltage refer to "[15]Several power supply"

60-9090-306-108-005 60-9090-0423-99-805 Pushbutton switch assay

BM090C349G01

Foot switch

TE1 TE2

CON1 CABLE1770372-1350417-1

CABLE2

172160-1170362-1

To detector

To main motor encoder

CON7

CON8

CON10

CON9

CON11

CON3

CON5

CON4

Stepping motor XX home sensor(E2S-W23)

Y home sensor (E2S-W23)

Stepping motor Y

X

Y

Buzzer

PF

Trim

4

1

0V 0V

Y home sensor+12V 1

234

0V X home sensor

+12V 123

O6(Buzzer)+12V 0V

I4(Halt) 123

O4(Clamp)+24V

2

O2(Wiper) N.C.

+24V 123

O3(Thread release)+24V 1

2

O5(Presser foot)N.C.

+24V 123

1O1(Trim) +24V

2T

FU

W

L

1

1234

123

1234

2

123

12

123

12

CABLE2To

64

(2).Inside of control box

Orange

CO

N2

Black

FDD

PLK-B1-CPU-E P.W.B

PLK-B1-PMD-E P.W.B

PLK-B-DISP P.W.B

XC-E2-1B-PLK P.W.B

Transformer

CONBControl box main power supply

Main motor

Stepping motor

Output of solenoid

RS-232C

Teaching panel

Input/output signal

Input signal

Foot switch

CON2 CON1

CON1

CON1

CON3

CON9 CON5

CON6

CON5

CON3

CON10

CO

N9 C

ON

8 C

ON

4

CO

N4

CO

N1

Brake register MFS30A 101K 100ohm

CONA

CONC

COND

CONE

CONF

CONG

CONH

CONI

CON5

Grey

BrownBlue

Orange

Black

CO

N1

CO

N3

CO

N4

CO

N7

CO

N2

CO

N7

CO

N6

To PLK-B1-PCCON P.W.B CON1

PLK-E-CU -20

(BKO-E3160H01)

Model nameControl box

CO

N6

65

OFF

56

Black BrowBlue

Green/ Yellow

Black Brown

Blue

Green/ Yellow

Green

60-9090-306-108-002

60-9090-306-208-002

F1 5A

F25A

Black Brown

Blue

Green/ Yellow

Black

Blue

Brow

3-phase transformer 3phi 800VA BKO-E3138H02

Black

Red

Blue Green/ Yellow

60-9090-304-118-006

60-9090-304-118-006

BlackRed

Blue

Brown Black

BlueGreen/ Yellow

60-9090-305-108-005

Black Brown

Green/ Yellow

Green/ Yellow

60-9090-306-108-005

BlackBrowBlueGreen/ Yellow

60-9090-304-218-006

PLK-B-PUC-B40

1234ON

1. 3phi AC200V -- 240V 50/60Hz

To control box CONB

Push button switch assay M090C349G03

60-9090-306-108-002

Red White Black Green

Red White Black

Green

Green

Ground

ON OFF

2.3phi AC380V -- 415V 50/60Hz (Except Europe)


To control box CONB

Power unit model name

Green/ Yellow

56

1234

5

1234

5

1234

1234

1 2 3 4

56

1234

56

1234

U

V

W

u

v

w

66

BrownBlue

Green

Green/ Yellow

Brow

Blue

Green/ Yellow

60-9090-306-108-005

5.1phi AC200V -- 240V 50/60Hz (Except Europe)

Black Brown

Green/ Yellow

Green/ Yellow

F120A

Black 100V

0V 0V

200V Black

Red

Single-phase transformer 1phi 600VA BKO-E3140H03

60-9090-305-208-005

Black Brown BlueGreen/ Yellow

60-9090-304-218-006

60-9090-304-108-005

Brown Black

BlueGreen/ Yellow

60-9090-305-108-005

Black Brown

Blue

Green/ Yellow

Green/ Yellow

60-9090-306-108-005

3.1phi AC100V -- 120V 50/60Hz

White Black

Green

Green

White

Black Green

60-9090-306-108-005

60-9090-306-108-005

PLK-B-PUC-A10

Brown

BlueGreen/ Yellow

60-9090-305-108-005

BlackBrown

Blue

Green/ Yellow

Green/ Yellow

60-9090-306-108-005

Black

Green/ Yellow

BrownBlue

Green/ Yellow

Black

Ferrite core

Brown Blue

Green/ Yellow

BlackPLK-B1-FIL P.W.B

60-9090-305-208-005

BrownBlue

Green/ Yellow

Black

60-9090-306-208-005

60-9090-304-118-006

PLK-E-NU-20

Blue Brown

Green

Green/ Yellow

Brown

Blue

Green/ Yellow

60-9090-306-108-005

4.1phi AC200V -- 240V 50/60Hz (Europe)

Ground

Ground

ON OFF

ON OFF

ON OFF




To control box CONB

To control box CONB

To control box CONB

Power unit model name

Noise filter unitmodel name

56

1234

56

1234

56

1234

12 3 4

1234

56

1234

5

1234

5

1234

56

1234

5

1234

5

1234

1234

1234

56

1234

56

1234

67

Control box connectors layout

Rear view of control box

①

③⑤②④⑥

⑦⑧

①②③④⑤⑥⑦⑧

⑨⑩⑪⑫⑬⑭⑮

①②③④⑤⑥⑦⑧

②④⑥⑧・・・・・

①③⑤⑦・・・・・

②④⑥⑧・・・・・

①③⑤⑦・・・・・

②④⑥⑧・・・・・

①③⑤⑦・・・・・

①②③④

④⑤⑥

①②③

CONA CONB

CONC

CONF

CONG

COND

CONH

CONI

Control box main power supply (Connect to push button switch or power unit or noise filter unit)

Main motor (Connect to main motor)

Stepping motor (Connect to stepping motoringsewing machine head)

Output of solenoid (Connect to dewing machine head)

RS-232C (option)

Teaching panel(option)

Input signal (Connect to sewing machine head)

Foot switch (Connect to foot switch)

CONE

Input/output signal

①

③⑤②④

68

Pin No. of connectors

S2 PD11 +12V PD12 OA0 PD13 OA1 PD14 OA2 PD15 OA3 DIR VP5 NOE N.C. N.C.

R5 R/W R6

A0/RS R7

PD8 S0

PD9 S1

PD10 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

11 12 13 14 15 16 17 18 19 20

1.Main motor (CONA) Signal Pin No.

1 2 3 4

U V W PE

2.Control box main power supply (CONB)Signal Pin No.

1 2 3 4 5 6

R S T - E

PE

3.Stepping motor (CONC) Signal Pin No.

1 2 3 4 5 6 7 8

XAN XAP XBN XBP YAN YAP YBN YBP

5.RS-232C (CONE) Signal Pin No.

1 2 3 4 5

+12V RXD N.C. TXD GND

7.Teaching panel (CONF) Signal Pin No.

1 2 3 4 5 6 7 8 9 10

R0 VP5 R1 0V R2 0V R3 -9V R4 E

4.Out of solenoid (COND) (Same as PLK-B1-CON P.W.B CON2.)

Table1-1

Signal Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

O1 O3 O5 OB O9 O7 O6

+24V O2 O4 OC OA O8

OSC2 +24V

Table1-2

Table1-3

Table1-5

Table1-7

Initial settingTrim

Thread releasePresser foot Function output 1

Function output 3

Virtual output 1

Buzzer -

Wiper Clamp

Clamp2 outputFunction output 2

Virtual output 1 - - Table1-4

6.Foot switch (CONI)Signal Pin No.

1 2 3 4 5 6 7 8

Body

+12V I1 I2 I3

GND GND N.C. GND

E

Initial setting-

Start Clamp1 Nothing

- - - - - Table1-6

8.Input signal (CONH) (Same as PLK-B1-CON P.W.B CIN2.)

Signal Pin No. 1 2 3 4 5 6 7 8 9 10

+12V +5V I4 I5 I6 IA I7 IB I8 IC

Initial setting- -

Halt Nothing Nothing Nothing Nothing Nothing Nothing

Needle up/down

Table1-8

21 22 23 24 25 26

11 12 13 14 15 16 17 18 19 20

X home sensorY home sensor

- - - - - - - -

Thread trimming protectNeedle thread sensor

Clamp2 input Clamp step forward

- -

X home sensor Y home sensor

N.C. I9 ID UP DN PG EA EB IE IG IF IH 0V 0V

69

How to use the terminal 1,2 and connectors

L

1.Input/output signal (CONG) Signal Pin No.

1 2 3 4 5 6 7 8 9 10

0V 0V II IJ IK IL IM IN IO IP

Initial setting - -

Jog + Jog - Reset

Winding Trim prohibit

Wiper prohibit Nothing Nothing

21 22 23 24 25 26

11 12 13 14 15 16 17 18 19 20

- -

Nothing Nothing Nothing Nothing Nothing Nothing

Down position Error

Operation preparation completion

Halt in progress

Sewing completion

Home position - -

0V 0V OH OI OJ OK OL OM ON OO

OD OE OF OG

+12V +12V

2.Terminal 1 (Into sewing machine head)

Signal Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

0V I5 0V I6 0V I7 0V I8 0V I9

Initial setting -

Nothing -

Nothing -

Nothing -

Nothing -

Virtual input 0 - - -

Nothing -

Nothing -

Needle up/down -

Virtual input 1

+12V +12V +12V

IA +12V

IB +12V

IC +12V

ID

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

3.Terminal 2 (Into sewing machine head)

Signal Pin No.

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

IE 0V IF O6 O7 O8 O9 OA OB OC

Initial settingThread trimming

protect -

Clamp2 input Buzzer

Virtual output 1Virtual output 0Function output 3Function output 2Function output 1Clamp2 outputNeedle thread

trimming sensor-

Clamp step forward

- - - - - - -

IG +12V

IH +24V +24V +24V +24V +24V +24V OSC2

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

Table2-1

Table2-2 Table2-3

L

Switch

Output

Switch

L

L

Bz

Switch

Output

Needle thread Trimming sensor

0V IG +12V

Power supply +12V of CONG, Terminal 1,2 maximum 300mA. If you want to more ampere, put on power supply to outside of control box.

Bro

wn

Red

Blu

e B

lack

B

lack

or

W

hite

70

Table of connection into control box

1.CPU -- PMD *( ) Initial setting

CPU Signal PMD CPU Signal PMD CON10-1 Z11 CON3-1 CON10-2 Z12Ｚ１２ CON3-2 CON10-3 +12V CON3-3 CON10-4 +12V CON3-4 CON10-5 +5V CON3-5 CON10-6 +5V CON3-6 CON10-7 ZI11 CON3-7 CON10-8 RESERV CON3-8 CON10-9 SOL-OC CON3-9 CON10-10 ZCRS CON3-10 CON10-11 ZI22 CON3-11 CON10-12 ZI12 CON3-12 CON10-13 O6(Buzzer) CON3-13 CON10-14 O1(Trim) CON3-14 CON10-15 O8(Virtual output 0) CON3-15 CON10-16 O7(Virtual output 1) CON3-16 CON10-17 OA(Function output 2) CON3-17 CON10-18 O9(Function output 3) CON3-18 CON10-19 OC(Clamp 2 output) CON3-19 CON10-20 OB(Function output 1) CON3-20 CON10-21 O3(Thread release) CON3-21 CON10-22 O5(Presser foot) CON3-22 CON10-23 O4(Clamp 1 output) CON3-23 CON10-24 O2(Wiper) CON3-24 CON10-25 Z21 CON3-25 CON10-26 ZI21 CON3-26 CON10-27 YI22 CON3-27 CON10-28 Z22 CON3-28 CON10-29 Y22 CON3-29 CON10-30 YI21 CON3-30 CON10-31 YI12 CON3-31 CON10-32 Y21 CON3-32 CON10-33 Y12 CON3-33 CON10-34 YI11 CON3-34 CON10-35 XI22 CON3-35 CON10-36 Y11 CON3-36 CON10-37 X22 CON3-37 CON10-38 XI21 CON3-38 CON10-39 XI12 CON3-39 CON10-40 X21 CON3-40 CON10-41 X12 CON3-41 CON10-42 XI11 CON3-42 CON10-43 X11 CON3-43 CON10-44 PMD-OC CON3-44 CON10-45 XPD CON3-45 CON10-46 YPD CON3-46 CON10-47 RA CON3-47 CON10-48 ZPD CON3-48 CON10-49 GND CON3-49 CON10-50 GND CON3-50

2.PMD -- FDD

PMD Signal FDD CON7-1 FD5V CON2-1 CON7-2 N.C. CON2-2 CON7-3 N.C. CON2-3 CON7-4 N.C. CON2-4

3.XC-E -- Main motor

XC-B Signal CONA CON3-1 U CONA-1 CON3-2 V CONA-2 CON3-3 W CONA-3

- PE CONA-4

4.1 PMD -- XC-B (CON5 connection)

PMD Signal XC-B CON1-1 W3 CON5-4 CON1-2 - CON5-3 CON1-3 W2 CON5-2 CON1-4 W1 CON5-1

4.2 PMD -- XC-E (CON6 connection)

PMD Signal XC-B CON1-1 W3 CON6-4 CON1-2 - CON6-3 CON1-3 W2 CON6-2 CON1-4 W1 CON6-1

*CPU…..PLK-B1-CPU-E P.W.B *PMD…..PLK-B1-PMD-E P.W.B *XC-E…..XC-E2-1B-PLK P.W.B *DISP……PLK-B-DISP P.W.B *CONB….Control box main power supply*FDD……Floppy disk driver

Table 3-1

Table 3-2

Table 3-3

Table 3-4.1

Table 3-4.2

71

Table of connection into control box

５．ＣＰＵ～ＦＤＤ間

ＣＰＵ Signal ＦＤＤＣＰＵ Signal ＦＤＤ CON5-1 GND CON1-1 CON5-2 MODE SELECT CON1-2 CON5-3 GND CON1-3 CON5-4 IN USE CON1-4 CON5-5 GND CON1-5 CON5-6 DS3 CON1-6 CON5-7 GND CON1-7 CON5-8 INDEX CON1-8 CON5-9 GND CON1-9 CON5-10 DS0 CON1-10 CON5-11 GND CON1-11 CON5-12 DS1 CON1-12 CON5-13 GND CON1-13 CON5-14 DS2 CON1-14 CON5-15 GND CON1-15 CON5-16 MOTOR ON CON1-16 CON5-17 GND CON1-17 CON5-18 H DIR CON1-18 CON5-19 GND CON1-19 CON5-20 STEP CON1-20 CON5-21 GND CON1-21 CON5-22 W DATA CON1-22 CON5-23 GND CON1-23 CON5-24 W GATE CON1-24 CON5-25 GND CON1-25 CON5-26 TRKO CON1-26 CON5-27 GND CON1-27 CON5-28 W PRT CON1-28 CON5-29 GND CON1-29 CON5-30 R DATA CON1-30 CON5-31 GND CON1-31 CON5-32 H SEL CON1-32 CON5-33 GND CON1-33 CON5-34 READY CON1-34

6.CPU -- DISP

CPU Signal FDD CPU Signal FDD CON9-1 +5V CON1-1 CON9-2 +5V CON1-2 CON9-3 +12V CON1-3 CON9-4 +12V CON1-4 CON9-5 Data bass I/O CON1-5 CON9-6 Data bass I/O CON1-6 CON9-7 Data bass I/O CON1-7 CON9-8 Data bass I/O CON1-8 CON9-9 Data bass I/O CON1-9 CON9-10 Data bass I/O CON1-10 CON9-11 Data bass I/O CON1-11 CON9-12 Data bass I/O CON1-12 CON9-13 DIR/RD CON1-13 CON9-14 R/W/WR CON1-14 CON9-15 A0/RS CON1-15 CON9-16 A1 CON1-16 CON9-17 8255-1 CON1-17 CON9-18 8255-1 CON1-18 CON9-19 GND CON1-19 CON9-20 GND CON1-20

7.CPU -- XC-B

CPU Signal XC-B CON6-1 RA CON1-1 CON6-2 IFV CON1-2 CON6-3 IFU CON1-3 CON6-4 WN CON1-4 CON6-5 UN CON1-5 CON6-6 VN CON1-6 CON6-7 BKS CON1-7 CON6-8 ER CON1-8 CON6-9 VP CON1-9 CON6-10 WP CON1-10 CON6-11 UP CON1-11 CON6-12 COM CON1-12 CON6-13 VDC CON1-13 CON6-14 +12V CON1-14 CON6-15 GND CON1-15

8.PMD -- Transformer (BKO-E3160H01)

PMD Signal Transformer CON5-1 AC 6.3V Black CON5-2 - - CON5-3 AC 6.3V Black

9.PMD -- Transformer (BKO-E3160H01)

PMD Signal Transformer CON9-1 AC 24V Orange CON9-2 - - CON9-3 AC 24V Orange

Table 3-7

Table 3-8

Table 3-9

Table 3-6

Table 3-5

72

10.1 XC-E -- Transformer (BKO-E3160H01) (CO5 connection)

PMD Signal Transformer CON5-1 0V AC210V / AC230V CON5-2 - - CON5-3 AC 210V AC210V CON5-4 - AC230V

10.2 XC-E -- Transformer (BKO-E3160H01) (CO6 connection)

PMD Signal Transformer CON6-1 0V AC210V / AC230V CON6-2 - - CON6-3 - AC210V CON6-4 AC 230V AC230V

11.XC-E -- CONB

XC-E Signal CONB CON4-1 E CONB-5 CON4-2 T CONB-3 CON4-3 S CONB-2 CON4-4 R CONB-1

- - CONB-4 - PE CONB-6

12.XC-E -- Break register

XC-E Break register CON4-1 100 ohm CON4-2 100 ohm

Table 3-12

Table 3-10.2

Table 3-10.1

Table 3-11

73

plk-e1008h 2008h technical manual usa

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