plate girders fabricated by single sided fillet weld

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Plate girders fabricated by single sided fillet weld: imperfections, tests, resistances Dunai László, Professor Jakab Gábor, Assistant professor DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

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Page 1: Plate girders fabricated by single sided fillet weld

Plate girders fabricated bysingle sided fillet weld:

imperfections, tests, resistances

Dunai László, ProfessorJakab Gábor, Assistant professor

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 2: Plate girders fabricated by single sided fillet weld

Specimen

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 3: Plate girders fabricated by single sided fillet weld

Temperature measurements

MOVING CAMERA

FIXED CAMERA

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 4: Plate girders fabricated by single sided fillet weld

250

300

350

400

450

500

550

600

650

700

0 20 40 60 80 100 120 140 160 180 200T

em

pe

ratu

re (

C)

Time (sec)

L4BEAM

Tem

pera

ture

Time

Expected result

250

300

350

400

450

500

550

600

650

0 5 10 15 20 25 30 35 40 45 50

Te

mp

era

ture

(C

)

Time (sec)

I60x15/1

Tem

pera

ture

Time

Expected result

MOVING CAMERA FIXED CAMERA

Measurement results

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 5: Plate girders fabricated by single sided fillet weld

Residual stress measurements

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 6: Plate girders fabricated by single sided fillet weld

Flange (longitudinal)

-200

-150

-100

-50

0

50

100

150

-75 -55 -35 -15 5 25 45 65

Flange width [mm]

Mea

sure

d S

tres

s [M

Pa]

Middle, Single (I60x15S)

Middle, Double (I60x15D

End, M. Double (I60x15MV)

FILLET WELD

Measurement results

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 7: Plate girders fabricated by single sided fillet weld

Imperfection measurements

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 8: Plate girders fabricated by single sided fillet weld

Measurement resultsRaw data

Processed data

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 9: Plate girders fabricated by single sided fillet weld

Sections 1, 5

Sections2, 3, 4

Characterising imperfections

Sections2, 3, 4

OR

Section3

Using Fourier

Transformation

Defining wavelengths,

amplitudes of the waves

Sections 2, 3

Section 3

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 10: Plate girders fabricated by single sided fillet weld

Loading frame

Test specimen

Measurementdevices

Hydraulic jacks

Load-bearing measurements

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 11: Plate girders fabricated by single sided fillet weld

Measurement programme

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 12: Plate girders fabricated by single sided fillet weld

Measurement results

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 13: Plate girders fabricated by single sided fillet weld

Global phenomena

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 14: Plate girders fabricated by single sided fillet weld

Local phenomena

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 15: Plate girders fabricated by single sided fillet weld

FE model

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 16: Plate girders fabricated by single sided fillet weld

Geometrical imperfections

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 17: Plate girders fabricated by single sided fillet weld

Results

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 18: Plate girders fabricated by single sided fillet weld

Results

LT buckling Web buckling

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 19: Plate girders fabricated by single sided fillet weld

Results

Web buckling

Web crippling

LT buckling

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 20: Plate girders fabricated by single sided fillet weld

Summary

• Test series with industrial background completedGeometrical and mechanical imperfections measured and characterizedNonlinear behaviour modes determinedNumerical simulations with different geometrical imperfections carried outPossibilities and limitations of the standardized methods investigated

DFE 2008 – Design, Fabrication, and Economy, 2008. 04. 23-25., Miskolc, Hungary

Page 21: Plate girders fabricated by single sided fillet weld

Thank You for your attention!