plastic piping division - gadegaon. date : 17 th sept ’ 2010 presented by mr. g. k. saxena mr. g....

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PLASTIC PIPING DIVISION - GADEGAON

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THE SUPREME INDUSTRIES LTD.4800
0
0
0
0
350
41952
42214
0.63
2
17466
19216
10.02
3
3149
3267
3.73
4
42214
47.45
2
19216
21.60
3
3267
3.67
8
PLASTIC PIPING DIVISION - GADEGAON
271
19
6
6
2
3
TOTAL
17
139
123
90
9
2” SUPER HEAVY DUTY SUBMERSIBLE PIPE.
3” STANDARD, LIGHT, SUPER HEAVY DUTY SUBMERSIBLE PIPE.
4” STANDARD & LIGHT DUTY SUBMERSIBLE PIPE.
¾” & 1” SDR-9 PIPE IN CPVC.
2 1/2”, 3” & 4” SCH-40 & SCH-80 PIPE IN CPVC.
10” CS & CM CASING PIPE.
20 MM TO 225 MM PIPES AS PER ISO:4422.
40 MM TO 160 MM PIPES AS PER ISO:3633.
PLASTIC PIPING DIVISION - GADEGAON
MAJOR ACHIEVEMENTS / IMPROVEMENTS PROJECTS – 2009-10
THE SUPREME INDUSTRIES LTD. GADEGAON UNIT # 3 IS CERTIFIED BY ISO 9001:2008, ISO 14001, OSHAS 1800
TOTAL NOS. OF TREES PLANTED – 15000 NOS.
FIRE HIDRANT SYSTEM.
State
SWR
ASTM
Agri
CPVC
Subm
A/G
Casing
HMF
Sr.No
15
08
07
06
05
06
05
04
Mis alignment of marking blocks & tape. Improper size of M.blocks
08
03
Threading not recommended by standard, Blunt tool used by plumber.
11
03
Removal of end cap during transit, Improper fitment & poor quality of end cap.
12
03
PLASTIC PIPING DIVISION - GADEGAON
PLASTIC PIPING DIVISION - GADEGAON
SUGGETIONS RECEIVED FROM MARKETING
1) Screen font size to be increased in A/G pipe
2) Blue alignment line required on Agua gold pipes.
Subm. Pipe
3) Hardness of our submersible pipe to be reduced.
4) Thread protection of submersible pipe to be modified.
CPVC pipe
1) Name & font size to be increased for CPVC pipe.
2) Glaze of our CPVC pipe is dull . Glossiness to be increased.
PLASTIC PIPING DIVISION - GADEGAON
Sr. No.
Covered in registered complaints
1235335
Plain end: Up to 450mm for class 1, 2 & 3. Up to 315mm for class 4, 5 & 6. Socket end: up to 315mm, Class 1, 2, 3, 4, 5 & 6. Elastomeric sealing ring: 63mm to 315mm for Class 2, 3, 4, 5 & 6. Plumbing pipe : 20 to 50mm.
02
7158777
Type A pipes - 63 to 160mm. Type B pipes - 63 to 160mm
03
IS 15328
Non-Pressure u-PVC pipes for use in Underground Drainage and Sewerage Systems.
7589097
SN 2: 160 to 250mm Socket end & Elastomeric ring pipes. SN 4: 125 to 315mm Socket end & Elastomeric ring pipes. SN 8: 110 to 250mm Socket end & Elastomeric ring pipes.
04
7170666
CS – 125, 150, 175, 200, 250mm. CM -40 to 80, 100, 125, 150, 175, 200mm. Ribbed Screen: 40 to 100 & 125 to 200mm.
05
7049974
Class 1: 90 to 400mm, Class 2: 63 to 400mm, Class 3: 63 to 400mm, Class 4: 63 to 315mm
06
7351569
07
384584
7789412
Up to 400mm for PE63, PE80, PE100 & for all pressure rating pipes (PN 2.5, 4, 6, 8, 10, 12.5 & 16).
09
7789513
Up to 400mm for PE80, PE100. Pressure rating PN 6 & PN 8.
10
7832989
Up to 140mm , PE63 & above grade for Class 1 & Class 2
11
7979518
Up to 140mm , PE63 & above grade for Class 1 & Class 2
12
7969604
13
TSEC/MB/CDS-08/02/456. FEB’09
32/26mm & 40/33mm, PE63
7989319
D
Under approval.
WMKA 20256
17
Under approval.
2. Random checking of loaded trucks for pipe quantity & quality .
3. Pre-dispatch inspection of project orders.
4. Periodic inspection of pipes in yard.
5. Implemented effective system for preparation of market samples.
SYSTEM IMPROVEMENT
2. Viscosity test for solvent cement.
3. Ultimate breaking load for submersible pipe.
4. K-value of PVC resin by using constant temperature bath.
5. Hardness testing of rubber ring.
TEST FACILITY ADDED
pipes
very quickly
transportation
Colour variation in PVC & CPVC pipes
Meter jumping in HDPE pipes
Poor marking on HDPE pipes
Breakage of submersible pipes
threading
pipe
pipes
at socket