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PLASMA TV SERVICE MANUAL CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. CHASSIS : PU84C MODEL : 50PG30 50PG30F-UA CANADA : http//biz.lgservice.com USA : http//www.lgservice.com : http//biz.lgservice.com Internal Use Only

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PLASMA TVSERVICE MANUAL

CAUTIONBEFORE SERVICING THE CHASSIS,READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : PU84C

MODEL : 50PG30 50PG30F-UA

CANADA : http//biz.lgservice.comUSA : http//www.lgservice.com

: http//biz.lgservice.com

Internal Use Only

CHVOLMENUINPUT ENTER

- 2 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in theSchematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to preventX-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An lsolation Transformer should always be used during theservicing of a receiver whose chassis is not isolated from the ACpower line. Use a transformer of adequate power rating as thisprotects the technician from accidents resulting in personal injuryfrom electrical shocks.

It will also protect the receiver and it's components from beingdamaged by accidental shorts of the circuitary that may beinadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this monitor is blown, replace itwith the same specified type.

When replacing a high wattage resistor (Oxide Metal Film Resistor,over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Leakage Current Cold Check(Antenna Cold Check)With the instrument AC plug removed from AC source, connect anelectrical jumper across the two AC plug prongs. Place the ACswitch in the on positioin, connect one lead of ohm-meter to the ACplug prongs tied together and touch other ohm-meter lead in turn toeach exposed metallic parts such as antenna terminals, phonejacks, etc. If the exposed metallic part has a return path to the chassis, themeasured resistance should be between 1MΩ and 5.2MΩ. When the exposed metal has no return path to the chassis thereading must be infinite.An other abnormality exists that must be corrected before thereceiver is returned to the customer.

Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet.Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitorbetween a known good earth ground (Water Pipe, Conduit, etc.)and the exposed metallic parts.Measure the AC voltage across the resistor using AC voltmeterwith 1000 ohms/volt or more sensitivity.Reverse plug the AC cord into the AC outlet and repeat AC voltagemeasurements for each esposed metallic part. Any voltagemeasured must not exceed 0.75 volt RMS which is corresponds to0.5mA.In case any measurement is out of the limits sepcified, there ispossibility of shock hazard and the set must be checked andrepaired before it is returned to the customer.

Leakage Current Hot Check circuit

CANADA: LG Electronics Canada, Inc. 550 MathesonBoulevard East Mississauga, Ontario L4Z 4G3

USA : LG Customer Interactive CenterP.O.Box 240007, 201 James Record Road Huntsville,AL 35824Digital TV Hotline 1-800-243-0000

1.5 Kohm/10W

To Instrument'sexposed METALLIC PARTS

Good Earth Groundsuch as WATER PIPE,CONDUIT etc.

AC Volt-meter

IMPORTANT SAFETY NOTICE

0.15uF

- 3 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

SPECIFICATIONS.................................................................4

ADJUSTMENT INSTRUCTIONS ..........................................5

TROUBLE SHOOTING GUIDE...........................................11

BLOCK DIAGRAM...............................................................42

EXPLODED VIEW...............................................................44

EXPLODED VIEW PARTS LIST .........................................45

SCHEMATIC DIAGRAM......................................................46

PRINTED CIRCUIT BOARDS.............................................54

TABLE OF CONTENTS

- 4 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

n The specifications shown above may be changed without prior notice for quality improvement.

MODELS

AC100-240V ~ 50 /60HzNTSC-M, ATSC, 64 & 256 QAM

VHF 2-13, UHF 14-69, CATV 1-135, DTV 2-69, CADTV 1-13575 ohm

32 ~ 104¡F (0 ~ 40¡C)Less than 80%

-4 ~ 140¡F (-20 ~ 60¡C)Less than 85%

Dimensions(Width x Height x Depth)

Weight

Power requirementTelevision SystemProgram CoverageExternal Antenna Impedance

Environment condition

With stand

Without stand

With standWithout stand

Operating TemperatureOperating Humidity

Storage TemperatureStorage Humidity

50PG10 (50PG10-UA)NS-50PDP-09 (50PG1DD-UA)

MODELS 50PG30(50PG30F-UA)

60PG30(60PG30F-UA)

48.2 x 33.4 x 14.3 inches1224.7 x 849.0 x 364.0 mm

48.2 x 31.1 x 3.2 inches1224.7 x 790.0 x 83.6 mm

91.4 pounds / 41.5 kg83.9 pounds / 38.1 kg

50PG20 (50PG20-UA)50PG20C (50PG20C-UA)

48.2 x 33.4 x 14.3 inches1224.7 x 849.0 x 364.0 mm

48.2 x 31.1 x 3.3 inches1224.7 x 790.0 x 86.0 mm

90.8 pounds / 41.2 kg83.3 pounds / 37.8 kg

Dimensions(Width x Height x Depth)

Weight

With stand

Without stand

With standWithout stand

48.5 x 33.4 x 14.3 inches1232.0 x 850.0 x 363.6 mm

48.5 x 31.2 x 3.3 inches1232.0 x 793.0 x 84.0 mm

93.2 pounds / 42.3 kg84.4 pounds / 38.3 kg

57.7 x 39.7 x 16.2 inches1468.0 x 1009.1 x 413.9 mm

57.7 x 37.3 x 3.4 inches1468.0 x 949.5 x 88.5 mm

177.6 pounds / 80.6 kg160.0 pounds / 72.6 kg

SPECIFICATIONS

- 5 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS

1. Application RangeThis spec. sheet is applied to all of the PU84A, PU84C chassis.

2. Specification(1) Because this is not a hot chassis, it is not necessary to use

an isolation transformer. However, the use of isolationtransformer will help protect test instrument.

(2) Adjustment must be done in the correct order.(3) The adjustment must be performed in the circumstance of

25±5cC of temperature and 65±10% of relative humidity ifthere is no specific designation.

(4) The input voltage of the receiver must keep 100~240V,50/60Hz.Caution : 42 inch must keep 100 ~ 120V, 50/60Hz.

(5) The receiver must be operated for about 5 minutes prior tothe adjustment.

O After RGB Full White in HEAT-RUN Mode, the receiver mustbe operated prior to the adjustment.

O Enter into HEAT-RUN MODE(1) Press the POWER ON KEY on R/C for adjustment.(2) Press the ADJ KEY on R/C and enter EZ ADJUST

Select “4. White Pattern” by using D/E(CH +/-) and select“White” by using F/G(VOL +/-)

- Set is activated HEAT run without signal generator in thismode.

- Single color pattern ( RED / BLUE / GREEN ) of HEAT RUNMODE uses to check panel.

Caution: If you turn on a still screen more than 20 minutes(Especially digital pattern, cross hatch pattern), an afterimage may be occur in the black level part of thescreen.

Caution: Set up “RF mode(noise)” after PCB assembly adjustment.

3. Download(1) Execute ISP program “Mstar ISP Utility” and then click

“Config” tab.(2) Set as below, and then click “Auto Detect” and check “OK”

message If display “Error”, Check connect computer, jig,and set.

(3) Click “Connect” tab. If display “Can’t” , Check connectcomputer, jig, and set.

(4) Click “Read” tab, and then load download file(XXXX.bin)by clicking “Read”

(5) Click “Auto” tab and set as below(6) Click “Run”.(7) After downloading, check “OK” message.

- 6 -

4. ADC Process

4-1. PC Input ADC

(1) Auto RGB Gain/Offset Adjustment1) Convert to PC in Input-source

I2C COMMAND: 0xF4 (SELECT_INPUT) 0x00 0x60(RGB)cf. 0x10(TV), 0x20(AV), 0x40(COMPONENT),0x60(RGB), 0x90(HDMI)

2) Signal equipment displaysOutput Voltage : 700 mVp-pImpress Resolution XGA (1024 x 768 @ 60Hz) Model : 60 in Pattern GeneratorPattern : 29 in Pattern Generator (MSPG-925 SERISE)

[gray pattern that left & right is black and center is whitesignal (Refer below picture)].

3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1)0x00 0x02 instruction.

(2) Confirmation1) We confirm whether “0xB6(RGB)” address of EEPROM

“0xA2” is “0xAA” or not. 2) If “0xB6(RGB)” address of EEPROM “0xB2” isn’t “0xAA”,

we adjust once more3) We can confirm the ADC values from

“0xB0~0xB5(RGB)” addresses in a page “0xA2”

[ Manual ADC process using Service Remocon. After enterService Mode by pushing “ADJ” key, execute “ADC Adjust” bypushing “G” key at “0. ADC CALIBRATION “.

4-2. COMPONENT Input ADC

(1) Component Gain/Offset Adjustment1) Convert to Component in Input-source

I2C COMMAND : 0xF4 (SELECT_INPUT) 0x00 0x40(COMPONENT)cf. 0x10(TV), 0x20(AV), 0x40(COMPONENT),0x60(RGB), 0x90(HDMI)

2) Signal equipment displaysImpress Resolution 480iMODEL : 209 in Pattern Generator(480i Mode)PATTERN : 8 in Pattern Generator(MSPG-925 SERISE)

3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1)0x00 0x02 instruction

4) Signal equipment displaysImpress Resolution 1080iMODEL : 223 in Pattern Generator(1080i Mode)PATTERN : 8 in Pattern Generator(MSPG-925 SERISE)

5) Adjust by commanding AUTO_COLOR_ADJUST(0xF1)0x00 0x02 instruction

[ Manual ADC process using Service Remocon. After enterService Mode by pushing “ADJ” key, execute “ADC Adjust” bypushing “G” key at “0. ADC CALIBRATION”.

Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS

- 7 -

4-3. Confirmation(1) We confirm whether “0xBF(480i)/0xC8(1080i)” address of

EEPROM “0xA2” is “0xAA” or not. (2) If “0xBF(480i)/0xC8(1080i)” address of EEPROM “0xA2”

isn’t “0xAA”, we adjust once more(3) We can confirm the ADC values from “0xB9 ~ 0xBE(480i) /

0xC2 ~ (1080i)” addresses in a page “0xA2”

[ Manual ADC Confirmation using Service Remocon. After enterService Mode by pushing “INSTART” key.

Caution: Each PCB assembly must be checked by check JIG set.(Because power PCB Assembly damages to PDPModule, especially be careful)

Caution: Set up “RF mode(noise)” before voltage adjustment.

5. POWER PCB Ass’y Voltage Adjustment (Va, Vs voltage Adjustment)

5-1. Test Equipment: D.M.M 1EA

5-2. Connection Diagram for MeasuringRefer to Fig.1, Fig 2, Fig 3

5-3. Adjustment Method

(1) 50” Va Adjustment (refer fig.1)1) After receiving 100% Full White Pattern, HEAT RUN.2) Connect + terminal of D.M.M. to Va pin of P802,

connect-terminal to GND pin of P802.3) After turning VR902,voltage of D.M.M adjustment as

same as Va voltage which on label of panel right/top(deviation; ±0.5V)

(2) 50” Vs Adjustment (refer fig.1)1) Connect + terminal of D.M.M. to Vs pin of P802, connect

-terminal to GND pin of P802.2) After turning VR901, voltage of D.M.M adjustment as

same as Vs voltage which on label of panel right/top(deviation ; ±0.5V)

(3) 42” Va Adjustment (refer fig.2) 1) After receiving 100% Full White Pattern, HEAT RUN.2) Connect + terminal of D.M.M. to Va pin of P811, connect

-terminal to GND pin of P811.3) After turning VR901,voltage of D.M.M adjustment as

same as Va voltage which on label of panel right/top(deviation; ±0.5V)

(4) 42” Vs Adjustment (refer fig.2)1) Connect + terminal of D. M..M. to Vs pin of P811,

connect -terminal to GND pin of P811.2) After turning VR951, voltage of D.M.M adjustment as

same as Vs voltage which on label of panel right/top(deviation ; ±0.5V)

Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS

(Fig. 1) 50inch Power PCB Assy Voltage Adjustment

(Fig. 2) 42inch Power PCB Assy Voltage Adjustment

- 8 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

(5) 60” Va Adjustment (refer fig.3) 1) After receiving 100% Full White Pattern, HEAT RUN.2) Connect + terminal of D.M.M. to Va pin of P11, connect

-terminal to GND pin of P11.3) After turning VR901,voltage of D.M.M adjustment as

same as Va voltage which on label of panel right/top(deviation; ±0.5V)

(6) 60” Vs Adjustment (refer fig.3)1) Connect + terminal of D. M..M. to Vs pin of P11, connect

-terminal to GND pin of P11.2) After turning VR951, voltage of D.M.M adjustment as

same as Vs voltage which on label of panel right/top(deviation ; ±0.5V)

ADJUSTMENT INSTRUCTIONS

v VSGND

GND

DMMVa

5V

(Fig. 3) 60inch Power PCB Assy Voltage Adjustment

- 9 -

6. DDC EDID Write (MODEL NAME: LG TV)

Caution: Press the POWER ON KEY on R/C before EDID download.

EDID download is processed automatically through RS-232CPC(for communication through RS-232C), UART baud rate:115200 bps

O EDID Download Protocol (RS-232C)

O HDMI-1 EDID DATA

O HDMI-2 EDID DATA

O HDMI-3 EDID DATA

O RGB EDID DATA

Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS

- 10 -

7. Adjustment of White Balance

Caution: Press the POWER ON KEY on R/C before W/B adjustment.

7-1. Test Equipment- Color Analyzer (CS-1000, CA-100+(CH.10), CA-210(CH.10))

[ Please adjust CA-100+ / CA-210 by CS-1000 before measuring--> You should use Channel 10 which is Matrix compensated

(White, Red, Green, Blue revised) by CS-1000 and adjustin accordance with White balance adjustment coordinate.

O Color temperature standards according to CSM and Module

O Change target luminance and range of the Auto adjustmentW/B equipment.

O White balance adjustment coordinate and color temperature

7-2. Connecting Picture of the Measuring Instrument (On Automatic control )

Inside PATTERN is used when W/B is controlled. Connect toauto controller or push control R/C ADJ Key—> Enter themode of White-Balance, the pattern will come out.

7-3. Auto-control Interface and Directions(1) Adjust in the place where the influx of light like floodlight

around is blocked. (illumination is less than 10ux).(2) In case of PDP: Measure and adjust after sticking the Color

Analyzer (CA-100+, CA210) to the side of the module.

In case of LCD: Adhere closely the Color Analyzer (CA210 ) to the module less than 10cm distance, keep itwith the surface of the Module and Color Analyzer’s Provevertically.(80~100°).

(3) Aging time 1) After aging start, keep the power on (no suspension of

power supply) and heat-run over 5 minutes.2) In case of PDP, keep white pattern using inside pattern.3) In case of LCD, using ’no signal’ or ‘full white pattern’ or

the others, check the back light on.

O Auto Adjustment Map(RS-232C)

7-4. Manual White Balance 1) Press the POWER KEY on R/C for adjustment and heat

run over 5 minutes.2) Zero Calibrate CA-100+ / CA-210, and when controlling,

stick the sensor to the center of PDP module surface.3) Press the ADJ KEY on R/C and enter EZ ASJUST

Select “3. W/B ADJUST” and press ENTER(A).Set test-pattern on and display inside pattern.

4) Control is carried out on three color temperatures, COOL,MEDIUM, WARM. (Control is carried out three times)

<Temperature: COOL>- R-offset / G-offset / B-offset is set to 128- Control R-Gain and G-Gain.- Each gain is limited to 192

<Temperature: MEDIUM>- R-offset / G-offset / B-offset is set to 128- Control R-Gain and G-Gain.- Each gain is limited to 192

<Temperature: WARM>- R-offset / G-offset / B-offset is set to 128- Control G-Gain and B-Gain.- Each gain is limited to 192

Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS

- 11 -

8. HDCP(High-Bandwidth DigitalContents Protection) SETTING

(1) Connect D-sub Signal Cable to D-Sub Jack(2) Input HDCP key with HDCP-key- in-program(3) HDCP Key value is stored on EEPROM(AT24C512) which

is 80~A1 addresses of 0xA0~0xA2 page(4) AC off/ on and on HDCP button of MSPG925 and confirm

whether picture is displayed or not of using MSPG925(5) HDCP Key value is different among the sets.

9. RS-232C Press In-start key and select 3.Baud Rate menu. Check RS-232C after changing Baud Rate 115200.

10. OPTION(1) Press ADJ R/C In-start key and select 0.AREA OPTION(2) Select Country by using F/G(VOL +/-) in accordance with

destination

Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS

- 12 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 13 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Power-Up Boot Fail Trouble Shooting

Check P701 AllVoltage Level (16V, 5V)

Check Power connectorOK ?

Replace Power board

Y

N Y

Check IC706 #2 PinVoltage Level 2.6V

Replace IC706 &Recheck

Y

N

Check X100 Clock12MHz

Replace 100

Y

N

Replace IC105 Flash Memory

Check Q706 OutputVoltage Level (5V)

Replace Q801N

Y

- 14 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 15 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

No OSD Trouble Shooting

Check P302#33(TXAC-) , #32(TXAC+) ,#17(TXBC-) , #16(TXBC+)

Maybe Mstar has problems

Check LVDS Cable

Check PDP ModuleControl board

Refer to Module CAS

Y

N

Y

Replace CableN

Y

Check PDP Vs,Va VoltageModule 5V Replace PowerN

Check P701 Disp_EN,VaVs ON, 5V_MNT Check GPIO PathN

Y

- 16 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

No OSD Trouble Shooting (Module Power Sequence)

Normal Display

Vcc(5V)

Va

Vs

DISPEN

TVaR

TVsR

TOn

TVaF

TVsF

TOff

1)

Power_on

3 Sec

Power_off

3 Sec

Min100ms

Min.2Frame (Recommend: 2 sec)

msec50090Falling Time of Vs (90% to 10%)TVsF

msec2000600Time interval between 90% of Vcc and 90% of Vs

when Power OnTon +TVsR

msec800100Rising Time of Vs (10% to 90%)TVsR

msec30050Falling Time of Va (90% to 10%)TVaF

msec30010Rising Time of Va (10% to 90%)TVaR

msec-20Time interval between 10% of Vs and 90% of Vcc

when Power OffTOff

msec-500Time interval between 90% of Vcc and 10% of Vs

when Power OnTOn

unitMax.Min.DescriptionSymbol

- 17 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Module Control Trouble Shooting

Check the PDP Module ControlBoard

Replace Module Control BoardN

Y

Check the IIC To II C Test- Debug Menu IIC Test

Remove R330, R334Check each IC sharing

IIC channel

N

Check P302 SCL,SDA line SCL,SDAline R330, R334 Check SignalN

Y

SCL (continue)

SDA (continue)

ACKBy Slave

9 1

D0D7

9

ACKBy Slave

Command Datafor Addr

StopBy Master

D6

SCL8

SDA 0 0 1 1 1 A7W

StartBy

Master

Chip ID Address Byte(0x1C)

ACKBy Slave

0

1 9 1

A6 A1 A0

Command AddressAddr=A[7:0]

0

Writeonly

Master : Image BoardSlave : PDP Module

- 18 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 19 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Digital TV Video Trouble Shooting

Check RF Cable

Check TP Clock, Data, SyncR440, R441, R442

Maybe Tuner(TU400) has problems

Check Mstar LVDS output#33(TXAC-) , #32(TXAC+) ,#17(TXBC-) , #16(TXBC+)

Y

N

Check Tuner 5V PowerIC703 #5 Pin

Replace IC703

Y

N

Y

Maybe Mstar(IC100) has problemsN

Y

Check LD400 color Bad Tuner. Replace Tuner.

None

Yellow --> none

Check Demodulator Input ClockX400 (25MHz)

Replace itN

Y

Check PDP ModuleControl board

Refer to Module CAS

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 21 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Analog TV Video Trouble Shooting

Check RF Cable

Check CVBS signalTU400 #16 Pin

Maybe Tuner(TU400) has problems

Check CVBS signalC112

Y

N

Check Tuner 5V PowerIC703 #5 Pin

Replace it

Y

N

Y

Replace itN

Y

Maybe Mstar(IC100) has problems

- 22 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 23 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Component Video Trouble Shooting

Check signal formatIs it supported?

Check signalC833, C834, C835, C838, C839, C840

Replace it.

Check signal IC601 outputR631, R632, R633

Y

Y

N

Check JK602 / JK603 Replace connector

Y

N

Y

Replace itN

Maybe Mstar(IC100) has problems

Y

Check Component Cable

- 24 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 25 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

RGB Video Trouble Shooting

Check signal formatIs it supported?

Check signal, Hsync, VsyncR673, R674

Replace it.

Check signalR678, R679, R680

Y

Y

N

Check JK607 Replace connector

Y

N

Y

Replace it.N

Maybe Mstar(IC100) has problems

Y

Check SignalC116, C124, C126

Replace itN

Check RGB Cable

Y

- 26 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 27 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

AV Video Trouble Shooting

Check signal formatIs it supported?

Check signalC948 (Composite), C991 / C992 (S-Video) (Rear)

C949 (Composite)Replace it.

Check signalC111 (Composite), C109 / C110 (S-Video) (Rear)

C174 (Composite) (Side)

Y

N

Check JK601 (Rear)Check JK604 (Side)

Replace connector

Y

N

Y

Replace itN

Maybe Mstar(IC100) has problems

Y

Check AV Cable / S-Video Cable

Y

- 28 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 29 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDEH

DM

I Vid

eo T

rou

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Sh

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tin

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Che

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mat

Is it

sup

port

ed?

Y

Che

ck J

801

/ J80

2 / J

803

Rep

lace

con

nect

or

Y

N

Y

Che

ck H

DM

I Cab

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Che

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DID

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Pow

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Y

N

Che

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DC

P K

ey N

VR

AM

(IC

102)

Pow

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I2C

Sig

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#5, #

6)R

epla

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Y

N

Che

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803

Out

Vol

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Lev

el3.

3VR

epla

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Y

N

Che

ck L

802

Vol

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Lev

el 3

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Rep

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it

Y

N

Che

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803

Clo

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Y

NM

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Mst

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as p

robl

ems

- 30 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 31 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

All Source Audio Trouble Shooting

Make sure you cant hear any audio

Check SignalL919, L920

Replace it.

Check SignalL509, L510, L511, L512

Y

N

Check IC502 Power 16V, 3.3V, 1.8V Re-check

Y

N

Y

Replace itN

Check ConnectorJK501

Y

Check Mstar I2S OutputR1035, R1037, R1038

Y

Replace it.N

Replace connectorN

Check speaker

Y

Replace speakerN

Maybe NTP3000A has problems. Replace it

Y

- 32 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 33 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Digital TV Audio Trouble Shooting

Check video output

Follow procedure All source audio troubleshooting

Y

Follow procedure digital TV videotrouble shooting

N

N Maybe Mstar internal audio DSP hasproblems. Replace it

- 34 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 35 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Analog TV Audio Trouble Shooting

Check video output

Follow procedure All source audio troubleshooting

Y

Follow procedure analog TV videotrouble shooting

N

N Maybe Mstar audio block has problems.Replace it

Check L400, L402 voltage level 5V Replace itN

Y

Check SIF buffer signal Replace itN

Y

Check SIF signalC409

Replace itN

Y

- 36 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 37 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDEC

om

po

nen

t / R

GB

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put

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pro

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inpu

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oubl

e sh

ootin

gN

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onne

ctor

JK60

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607

(RG

B)

JK60

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orN

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618

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645

/ R64

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ompo

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2)R

654

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602

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N

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N

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s

- 38 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 39 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

HDMI Audio Trouble Shooting

Check video output

Follow procedure All source audio troubleshooting

Y

Follow procedure HDMI video troubleshooting

N

N Maybe Mstar audio block has problems.Replace it

Check EDID NVRAM (IC801, 802, 804)Power & I2C Signal (#5, #6)

Replace it or re-download

Y

N

- 40 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

- 41 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

USB Trouble Shooting

Check USB 2.0 Cable

Check L801 voltage level 5V

Y

N Replace it

Check JK804 Replace it

Y

N

Check USB DeviceIf device is 2.5 inch HDD,

Do not connect, only upgrade

Y

Maybe Mstar has problems

Y

¥ Exception

- USB power could be disabled by inrushing current

- In this case, remove the device and try to reboot the TV (AC power off/on)

- 42 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

BLOCK DIAGRAM

- 43 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

BLOCK DIAGRAMP

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- 44 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

EXPLODED VIEW

300

120

305

301

302

200

201204

590501

205206

202

203

240

250

303

304

208

603

520

400

401

602 601

580207

570560

A2

900

Many electrical and mechanical parts in this chassis have special safety-related characteristics. Theseparts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components asrecommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

IMPORTANT SAFETY NOTICE

- 45 -Copyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

EXPLODED VIEW PARTS LIST

120 EAB42609901 Speaker,Full Range G1640501 FERRITE 10W 8OHM 82DB 100HZ 150X40 TRACK LUG EMSONIC

200 EAJ40004706 PDP,Module-FullHD PDP50H20000.ADLGB FULLHD 50INCH 1920X1080 16/9 PDP Module AU

201 EBR41731901 PCB Assembly,CTRL ASS’Y 50 H2 Single Scan FullHD CTRL ASS’Y

202 EBR41736101 PCB Assembly,YDRV ASS’Y 50 H2 EVEN-ODD CIRCUIT Y DRIVE TOP B/D ASS’Y

203 EBR41736401 PCB Assembly,YDRV ASS’Y 50 H2 EVEN-ODD CIRCUIT Y DRIVE BOTTOM B/D ASS’Y

204 EBR43432201 PCB Assembly,XRLB ASSY 50 H2 XL B/D

205 EBR43432501 PCB Assembly,XRCB ASSY 50 H2

206 EBR43432401 PCB Assembly,XRRB ASSY 50 H2

207 EBR41728701 PCB Assembly,YSUS ASS’Y 50 H2 even_odd

208 EBR41733201 PCB Assembly,ZSUS ASS’Y 50 H2

240 AJJ35707506 Supporter Assembly,50PG3 SUPPORTER VERTICAL TOP, C/SKD

250 AJJ35707606 Supporter Assembly,50PG3 SUPPORETR VERTICAL BOTTOM, C/SKD

300 ABJ34782921 Cabinet Assembly,50PG30F(HFD)-UA PU84C 50 LGERS CABINET PH ASSY ABJ34782911

301 AJJ34783007 Supporter Assembly,50PG30 FHD Supp. Filter Top Assy C/SKD

302 AJJ34783107 Supporter Assembly,50PG30 FHD Supp. Filter Bottom Assy C/SKD

303 AJJ34783307 Supporter Assembly,50PG30 FHD Supp. Filter Right Assy C/SKD

304 AJJ34783407 Supporter Assembly,50PG30 FHD Supp. Filter Left Assy C/SKD

305 MDJ42351002 Filter,CUTTING ACRYL GLASS FILTER PDP 50 SKC NORMAL (MESH)

306 ABA36825001 Bracket Assembly,WOOFER PDP - 42 50 60 WOOFER SPEAKER BRACKET ASSY

400 ACQ34783521 Cover Assembly,Rear 50PG30F(HFD)-UA PB82C 50 LGERS LOCAL B/C PH ASSY ATSC, M-STAR

401 MCK42608603 Cover,Rear PRESS PCM 0.5t 50PG3 SECD(EGI) 50PG30 B/COVER RS 3th CORE TYPEC:ATSC M-STAR

501 MJH40272502 Supporter,PRESS EGI 1.6 GUIDE EGI 50PG6 Supp module guide,SKD

520 EBR51295201 PCB Assembly,Main MAIN M.I PU84C 50PG30F-UA - Menual Insert PCB Assembly

560 EBR51294601 PCB Assembly,Sub SUB M.I PU84C PG30F-UA SKD LOCAL KEY

570 EBR43329401 PCB Assembly,Sub SUB M.I PU84A 42/50PG20 N. AMERICA PREAMP -

580 EAY43521401 SMPS,AC/DC EAY4141 100VTO240V 570W 50~60 UL60950,UL60065,EN60950, EN600665 50H2 LGIT

590 EAM35012718 Filter,AC Line IF2-N10DEW2 1.1mH 250VAC 10A 0.33uF 1000pF (YEONHO)YH396-03 300/230MM

601 ABA35619217 Bracket Assembly,50PG20-UA PD83A MSTAR(HDMI 3, USB SERVICE ONLY, WITHOUT CI SLOT)

602 MGJ41164513 Plate,PRESS SBHG 0.8 AV SBHG-A 50/60 SUPPORTER MAIN CHASSIS COMMON(SIDE A/V) 141.5 FOR

603 MGJ41163807 Plate,PRESS SBHG 0.8 AV SBHG-A PLATE SUPPORTER MAIN CHASSIS CENTER(MIDDLE) 141.5,

900 AAN34783809 Base Assembly,STAND 50PG30 - NEW SWIVEL STAND ASSY LGERS LOCAL PH(AAN34783804)

A2 MKJ42519603 Remote Controller,MOLD ABS HF380 PA81A 50PG20-UA ATSC M-STAR

No. Part No. Descriptions

The components identified by mark iscritical for safety.Replace only with part number specified.

- 46 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 47 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 48 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 49 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 50 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 51 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 52 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 53 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 54 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

MAIN(TOP)

- 55 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

MAIN(BOTTOM)

- 56 - LGE Internal Use OnlyCopyright©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

CONTROL(TOP) CONTROL(BOTTOM)

PRE AMP(TOP)

PRE AMP(BOTTOM)

May, 2008Printed in KoreaP/NO : MFL42921702

CANADA: LG Electronics Canada, Inc. 550 MathesonBoulevard East Mississauga, Ontario L4Z 4G3

USA : LG Electronics Alabama, Inc.P.O.Box 240007, 201 James Record Road Bldg 3Huntsville, AL 35824