plasma cutting systems plasma-jet dst - knuth · plasma cutting systems plasma-jet dst ......

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Plasma Cutting Systems

Plasma-Jet DST

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Allowing maximum utilization of all possibilities offered by state-of-the-art plasma technology:

•selection of the optimum Hypertherm plasma source

•Hypertherm MicroEDGE Pro CNC control & software package

•sensor for automatic torch height control (THC)

•electro-pneumatically controlled vacuum table

• extremelyrigiddesignformaximumcuttingprecision• dual-drivebridge• high-qualitylinearguidesonallaxes• dynamicACservodrivesonallaxeswithmaintenance-free,zero-backlashplanetarygears

• low-wearandlow-maintenancehelicalgearsaredesignedforcontinuousoperation

• optimumtrackspeedevenforfinecontoursandtightradii• automatictorchheightcontrol• adjustablecuttingcurrent

• stand-alonecuttertablefeaturesrigidsteelconstructionforhighloadcapacity

• stand-alonetableeliminatesthermalandmechanicalinfluencesontheplasmacuttersystem

• quick-couplingforcutterheadchangesinseconds• minimizedtoolingtimeensuremaximumcostsavings• usetheexistingcuttingparametersstoredinthecontroltofindtheoptimumcut

• availablewithoxy-fuelcutterhead,tubecutterandotheroptions

Top-of-the-Line Plasma Cutting Systemsbased on the know-how and technology of the market leader Hypertherm

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Plasma-Jet DST 1530 with HPR 260 is shown

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Standard Equipment

-HyperthermCNCControl

-Hyperthermplasmasource

-Zaxissensorfortorch-heightcontrol(THC)

-worktablefeatureselectric/pneumaticshuttercontrolforvacuumconnection

-mini-startersetforconsumableparts

-operatingmanualandprogramminginstructions

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Specifications for Plasma-Jet DST 1530 2040 2060 2080 20120

CNCControl Hypertherm Hypertherm Hypertherm Hypertherm Hypertherm

Cutter System

workingarea 1650x3500 2150x4200 2150x6300 2150x8400 2150x12600

rapidfeed 20m/min 20m/min 20m/min 20m/min 20m/min

tableloadcapacity(max.) 1000kg/m2 1000kg/m2 1000kg/m2 1000kg/m2 1000kg/m2

Accuracy

positioningaccuracy ±0.02mm ±0.02mm ±0.02mm ±0.02mm ±0.02mm

repeatability ±0.02mm ±0.02mm ±0.02mm ±0.02mm ±0.02mm

Dimensions / Weight

dimensions 3500x5000mm 4000x6000mm 4000x8000mm 4000x10000mm 4000x14000mm

weight(withoutplasmasource/vacuum) 2700kg 3450kg 4700kg 5900kg 8400kg

PartNo.

-includesHySpeedHSD130PlasmaSource 140900 140904 140908 140912 140916

-includesHPR130XDPlasmaSource 140901 140905 140909 140913 140917




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Specifications for Plasma-Jet DST 3060 3080 30120 30150 30180

CNCControl Hypertherm Hypertherm Hypertherm Hypertherm Hypertherm

Cutter System

workingarea 3150x6300 3150x8400 3150x12600 3150x15400 3150x18200

rapidfeed 20m/min 20m/min 20m/min 20m/min 20m/min

tableloadcapacity(max.) 1000kg/m2 1000kg/m2 1000kg/m2 1000kg/m2 1000kg/m2

Accuracy

positioningaccuracy ±0.02mm ±0.02mm ±0.02mm ±0.02mm ±0.02mm

repeatability ±0.02mm ±0.02mm ±0.02mm ±0.02mm ±0.02mm

Dimensions / Weight

dimensions 5000x8000mm 5000x10000mm 5000x14000mm 5000x17000mm 5000x20000mm

weight(withoutplasmasource/vacuum) 6250kg 8100kg 11600kg 13850kg 16250kg

PartNo.

-includesHySpeedHSD130PlasmaSource 140920 140924 140928 140932 140936





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Optional

-automaticgasconsole PartNo.250911

-oxy-fuelflamehead PartNo.250912

-worktableextension PartNo.250913

-filterexhaustsystem,4000m3/h PartNo.250914




-tubecutterfor3mtubelengths PartNo.250917

-turbonestSoftwareOption PartNo.250918

-pronestSoftwareOption PartNo.250919

-starterSet(MS)forHSD130 PartNo.541292

-starterSet(SS)forHSD130 PartNo.541293

-starterSet(MS)forHPR130XD PartNo.540292

-starterSet(SS/AL)forHPR130XD PartNo.540293






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• superiorcutqualityanddurability•maximizedproductivity

•minimizedoperatingcost• unsurpassedprocessflexibility

Plasma SourcesHySpeed HSD 130 • HPR 130 XD • HPR 260 XD • HPR 400 XD • HPR 800 XD

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Specifications for Plasma Source HySpeed HSD 130 HPR 130 XD HPR 260 XD HPR 400 XD HPR 800 XDcutting capacity in plain carbon steel burr-free 16mm 16mm 32mm 38mm 38mmproductioncapacity(plungecuts) 25mm 32mm 38mm 50mm 50mmcut-off(edge-start) 38mm 38mm 64mm 80mm 80mmcutting capacity in steel alloy productioncapacity(plungecuts) 16mm 20mm 32mm 45mm 75mmcut-off(edge-start) 20mm 25mm 50mm 80mm 160mmcutting capacity in aluminumproductioncapacity(plungecuts) 20mm 20mm 25mm 38mm 75mmcut-off(edge-start) 25mm 25mm 50mm 80mm 160mmcutangle Kl.4nachISO9013 Kl.2-4nachISO9013 Kl.2-4nachISO9013 Kl.2-5nachISO9013 Kl.2-5nachISO9013plasmasourcepower 19.5kW 22kW 36kW 49kW (2x)49kWcuttingcurrent 45-130A 30-130A 30-260A 30-400A 30-800A

gassupply-plasmagas

air/air,N2/air,N2/CO2,H35/N2

H35/N2,N2/N2,H35-N2/N2,F5/N2,air/air,O2/air,O2/O2

H35/N2,N2/N2,H35-N2/N2,F5/N2,air/air,O2/air,O2/O2

02/air,O2/02,argon/air,H35/N2,N2/N2,H35-N2/N2,F5/N2

02/air,O2/02,argon/air,H35/N2,N2/N2,H35-N2/N2,F5/N2

powersupplydimensions 1120x570x1070mm 1080x566x968mm 1150x820x1190mm 1180x880x1260mm (2x)1180x880x1260mm

coolerdimensions - - - - 1700x876x1372mmpowersupplyweight 330kg 390kg 620kg 970kg (2x)851kgcoolerweight - - - - 449kg

These plasma sources are the answer to any requirements of a powerful, high-capacity plasma cutting system - easy, reliable and incredibly productive

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Tolerances ➞ Hy Definition

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Processtolerance±0.25mm

smallestpossibleholediameter

uptoaplatethicknessof 3mm=Ø5mm

largerplatethickness3mm=Ø1timesplatethickness

Tolerances ➞ conventional plasma

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Processtolerance±0.8mm

ISO Range 1 ISO Range 2 ISO Range 3 ISO Range 4 ISO Range 5

Metric Deviation Angle Deviation Angle Deviation Angle Deviation Angle Deviation Angle

1.5 0.0021 2.2 0.0063 6.54 0.0163 16.51 0.0327 30.66 0.0493 41.82

3 0.0024 1.1 0.0068 3.21 0.0171 7.97 0.0342 15.64 0.0519 23.05

6 0.0027 0.7 0.0077 1.93 0.0183 4.59 0.0365 9.13 0.0560 13.85

10 0.0031 0.5 0.0085 1.39 0.0195 3.18 0.0390 6.33 0.0604 9.754

12 0.0035 0.4 0.0094 1.17 0.0207 2.258 0.0415 5.15 0.0647 8.00

Tolerances for Plasma Cutting Dimensioning of cut using a ring as an example:

Thickness Outside Inside

1.5to<70mm -0/+3mm +0/-3mm

70mmtojustbelow100mm -0/+5mm +0/-5mm

100to150mm -0/+10mm +0/-10mm

ISO 9013 (DIN 2310)

Plasma SourcesHySpeed HSD 130 • HPR 130 XD • HPR 260 XD • HPR 400 XD • HPR 800 XD

smallestpossibleholediameter

uptoaplatethicknessof 3mm=Ø5mm

largerplatethickness3mm=Ø1.5timesplatethickness

- 10 mm holes- 9.5 mm plain carbon steel plate- 130-A process

Cylindricity(m

m)

0.0

existingHPRPlasma

0.3

0.6

0.9

1.2

1.5

NEW!HPRXDSolution

Laser

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increased quality and productivity for cost reductions using a state-of-the-art control technology!

•HyDefinition cut quality•automatic kerf width compensation according to

material thickness, amperage and speed•optimized life of wear parts due to automatically

set plunge-cut and cutting height

CNC Control

Hypertherm microeDGe ProP

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High user comfort

•offlinesoftwareautomaticallysetsupcuttingprocessparameters

•easyconfigurationofjobsusingtheCutProWizard•userispromptedtoenterplate/sheettypeandconsumablepartnumber

•tipsforcutoptimization•operatormanualforCNC,torchheightcontrol,andplasmasourcerightonthecontrolpaneldisplay

•diagnosticsviainternet•offlinediagnosticsviaformrequestorCNCsoftwareforthepartsprogram

Standard Equipment

• operating system: Windows• industrial PC with 15" Touchscreen• graphic user interface•USB port

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KNUTHWerkzeugmaschinenGmbH•Schmalenbrook14•D-24647Wasbek•Tel.04321/6090•Fax04321/68900•E-Mail:[email protected]

plasma cutting systems plasma-jet dst - knuth · plasma cutting systems plasma-jet dst ......

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