plasma cutting for the long run - landmark solutions · control type hypertherm automation,windows...
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AKS accu-kutSetting the standard for precision plasma shape cutting
The The AKS accu-kut combines the best in precision plasma cutting technologAKS accu-kut combines the best in precision plasma cutting technology with over y with over 90 years of superior machine building experience.90 years of superior machine building experience. The The AKS accu-kut is manufactured to AKS accu-kut is manufactured to machine tool standards and is the premium plamachine tool standards and is the premium platform for all precision high performance tform for all precision high performance plasma torch systems.plasma torch systems.
Accuracy with Durability is our angle
Quality
Plasma Cutting
for the
long run
English Metric
Standard cutting widths (A) 72”, 96”, 120” 1.8, 2.5, 3.0m
Overall width (B) 103”, 129”, 153” 2.6, 3.2, 3.8m
Standard cutting lengths (C) 120” – 552” 3.6 – 14.0m
Height of cutting table (D) 40” 1.0m
Travel speed, max. 1,200 ipm 30,500 mm/min
Optional tools Second plasma unit (carriage slaved or independently driven) robo-kut contour bevel head, oxy fuel torch, spot drill, router scriber
Control Type Hypertherm Automation, Windows® PC Based
Machine Power supply 208 – 240 VAC, 1-phase or 3-phase depending on configuration 50-60 Hz
Power consumption Max. 3 KVA continuous
When it comes to high-speed, high-accuracy, heavy-duty construction, our CNC plasma cutters hold tight tolerances today and, more importantly, for many years to come. We build professional grade machinery to produce professional grade products.
Climate controlled, 55,000 square ft., Production Plant
is conveniently located within two miles of Cleveland,
Hopkins International Airport.
HyDefinition, HyPerformance, True Hole and MTC are
registered trademarks of Hypertherm, Inc. Windows is a
registered trademark of Microsoft Corp. AKS reserves the
right to change design specifications without notice.
4905 Rocky River Drive, Cleveland, Ohio 44135 • Phone: 800.962.7803 USA only • 216.267.1818
Fax: 216.267.1850 • e-mail: [email protected] • web: www.akscutting.com
A K S t e c h n i c a l d a t a
Advanced Kiffer Systems, Inc. Affiliate of Kiffer Industries
1/2” mild steel with 1/2” and 5/8” bolt holes True Hole™
1” mild steel with 1/2” bolt holes and bevel cut
1-1/4” mild steel with 3/4” bolt hole and bevel cut
2” mild steel
D
B A
C
Programming Nesting SoftwareA key component of the total system, MTC nesting software allows the full potential of the AKS accu-kut to be realized. Several nesting software options are available including productivity and cost-saving features such as advanced true shape nesting, parts-in-parts, bridge cutting, common-line cutting, chain cutting, plate inventory with remnant nesting, cost estimating, industrial fittings, HVAC, and more.
robo-kut plasma beveling system Patent pending rigid high tech design provides most compact lightweight unit
Revolutionary design allows infinite torch rotation
Patent pending automatic calibration / set-up
Smooth and accurate motion allows beveling of small holes to minimize angularity associated with plasma cutting
Compact lightweight design
Wireless Remote Control Start/Stop/Jog
Auto/manual
Forward/back on program
Test lifter
Laser Pointer Laser crosshairs for easy torch positioning and alignment
accu-kut plasma plate/tube processing systemProcesses plate and tubing on the same machine
Five axis motion can process round, square or rect-angular tubing
Oxy-fuel Torch System Oxy-fuel torch for cutting max. 3” mild steel
Gas hoses, regulators and manifold
Motorized torch lifter with manual height control
Remote gas controls at operator console
Remote torch ignition available
A K S a c c u - k u t A K S a c c u - k u t o p t i o n s
Unique Design Features
Heavy-duty, Unitized, Rigid,Fully Welded DesignRigid heavy-duty fully welded tubular steel frame provides the most stable platform for high precision plasma cutting
Heavy-duty table design can handle heavy plate loads (2” and more) and withstands rigorous usage requirements
Removable cutting slats (4’ sections)
Uni-frame design allows for quick installation and easy future relocation if required
No special floor preparation needed
Your new machine is up and running within hours of delivery
All mounting surfaces for guides and racks are ma-chined in a single set-up assuring built in accuracy
Rigid bridge beam and the tool carrier made of high strength extruded aluminum to reduce moving mass providing quicker motion response and best part accuracy
Flexible design allows adding table extension mod-ules as a factory option or later at your facility allow-ing your AKS accu-kut to grow with your business
Multi-zone Air-downdraft4 ft. pneumatically controlled center duct damper zones along the entire length of the table significantly increase the efficiency of the downdraft system to ensure efficient ventilation
Zones are activated electronically and automatically as torch moves along the table so only the active zone is drawing smoke and fumes
The centerline duct design directs small parts, drop-outs, and dust towards the doors for easy clean-out
Note: Requires optional air filtration/blower unit
High Precision Motion ControlHelical rack and pinion drives and top quality linear guides provide unparalleled acceleration, motion smoothness and accuracy
Latest technology digitally controlled high power AC brushless servo motors provide quick response and high travel speeds
In-line coupled servo motor, precision planetary gearbox and pinion gear with direct loading to gear rack, provides ultra low backlash and highest dynamic positioning accuracy
Dual synchronized drives in the x-axis
AKS Touch-Screen ControlControl Software Features:
Winows ® based PC technology from Hypertherm Automation
Easiest to learn and use intuitive touch screen graphic user interface
Remote diagnostic capability with remote help
Embedded optimum quality process control data base technology
Multi-tasking – prepare for next job while the machine is cutting
Shape library with 66 shapes, allowing hundreds of variations to be programmed on screen
Basic import and conversion of dxf files with nesting of parts on screen
Process information with user defined watch windows, including display of speed, position,I/O points, consumable life, process data, status messages, etc.
Easy download of cut programs over network connection, memory stick, or USB port.
Controller uses standard commercially available PC boards and components
Advanced Torch Height ControlThe torch height control is a critical determining factor for cut quality and accuracy. The AKS accu-kut uses a high quality automatic servo controlled arc voltage system which inter-acts with the AKS control. This provides substantial productivity increases due to faster response,shorter pre-flow times,programmable retract heights,and tighter integration with the CNC
Helical Rack & Pinion drives
1-3/8” mild steel with 3/4”bolt holes and bevel cut
Rear Park Extensions Increases cutting length by 2 ft.
4” x 7” – 3/16” wall tube with various cut-outs
4” x 4” – 3/8” wall tube with bevel cut
1” mild steel with 1/2”bolt hole and bevel cut
AKS Touch Screen Control
Programming Nesting SoftwareA key component of the total system, MTC nesting software allows the full potential of the AKS accu-kut to be realized. Several nesting software options are available including productivity and cost-saving features such as advanced true shape nesting, parts-in-parts, bridge cutting, common-line cutting, chain cutting, plate inventory with remnant nesting, cost estimating, industrial fittings, HVAC, and more.
robo-kut plasma beveling system Patent pending rigid high tech design provides most compact lightweight unit
Revolutionary design allows infinite torch rotation
Patent pending automatic calibration / set-up
Smooth and accurate motion allows beveling of small holes to minimize angularity associated with plasma cutting
Compact lightweight design
Wireless Remote Control Start/Stop/Jog
Auto/manual
Forward/back on program
Test lifter
Laser Pointer Laser crosshairs for easy torch positioning and alignment
accu-kut plasma plate/tube processing systemProcesses plate and tubing on the same machine
Five axis motion can process round, square or rect-angular tubing
Oxy-fuel Torch System Oxy-fuel torch for cutting max. 3” mild steel
Gas hoses, regulators and manifold
Motorized torch lifter with manual height control
Remote gas controls at operator console
Remote torch ignition available
A K S a c c u - k u t A K S a c c u - k u t o p t i o n s
Unique Design Features
Heavy-duty, Unitized, Rigid,Fully Welded DesignRigid heavy-duty fully welded tubular steel frame provides the most stable platform for high precision plasma cutting
Heavy-duty table design can handle heavy plate loads (2” and more) and withstands rigorous usage requirements
Removable cutting slats (4’ sections)
Uni-frame design allows for quick installation and easy future relocation if required
No special floor preparation needed
Your new machine is up and running within hours of delivery
All mounting surfaces for guides and racks are ma-chined in a single set-up assuring built in accuracy
Rigid bridge beam and the tool carrier made of high strength extruded aluminum to reduce moving mass providing quicker motion response and best part accuracy
Flexible design allows adding table extension mod-ules as a factory option or later at your facility allow-ing your AKS accu-kut to grow with your business
Multi-zone Air-downdraft4 ft. pneumatically controlled center duct damper zones along the entire length of the table significantly increase the efficiency of the downdraft system to ensure efficient ventilation
Zones are activated electronically and automatically as torch moves along the table so only the active zone is drawing smoke and fumes
The centerline duct design directs small parts, drop-outs, and dust towards the doors for easy clean-out
Note: Requires optional air filtration/blower unit
High Precision Motion ControlHelical rack and pinion drives and top quality linear guides provide unparalleled acceleration, motion smoothness and accuracy
Latest technology digitally controlled high power AC brushless servo motors provide quick response and high travel speeds
In-line coupled servo motor, precision planetary gearbox and pinion gear with direct loading to gear rack, provides ultra low backlash and highest dynamic positioning accuracy
Dual synchronized drives in the x-axis
AKS Touch-Screen ControlControl Software Features:
Winows ® based PC technology from Hypertherm Automation
Easiest to learn and use intuitive touch screen graphic user interface
Remote diagnostic capability with remote help
Embedded optimum quality process control data base technology
Multi-tasking – prepare for next job while the machine is cutting
Shape library with 66 shapes, allowing hundreds of variations to be programmed on screen
Basic import and conversion of dxf files with nesting of parts on screen
Process information with user defined watch windows, including display of speed, position,I/O points, consumable life, process data, status messages, etc.
Easy download of cut programs over network connection, memory stick, or USB port.
Controller uses standard commercially available PC boards and components
Advanced Torch Height ControlThe torch height control is a critical determining factor for cut quality and accuracy. The AKS accu-kut uses a high quality automatic servo controlled arc voltage system which inter-acts with the AKS control. This provides substantial productivity increases due to faster response,shorter pre-flow times,programmable retract heights,and tighter integration with the CNC
Helical Rack & Pinion drives
1-3/8” mild steel with 3/4”bolt holes and bevel cut
Rear Park Extensions Increases cutting length by 2 ft.
4” x 7” – 3/16” wall tube with various cut-outs
4” x 4” – 3/8” wall tube with bevel cut
1” mild steel with 1/2”bolt hole and bevel cut
AKS Touch Screen Control
AKS accu-kutSetting the standard for precision plasma shape cutting
The The AKS accu-kut combines the best in precision plasma cutting technologAKS accu-kut combines the best in precision plasma cutting technology with over y with over 90 years of superior machine building experience.90 years of superior machine building experience. The The AKS accu-kut is manufactured to AKS accu-kut is manufactured to machine tool standards and is the premium plamachine tool standards and is the premium platform for all precision high performance tform for all precision high performance plasma torch systems.plasma torch systems.
Accuracy with Durability is our angle
Quality
Plasma Cutting
for the
long run
English Metric
Standard cutting widths (A) 72”, 96”, 120” 1.8, 2.5, 3.0m
Overall width (B) 103”, 129”, 153” 2.6, 3.2, 3.8m
Standard cutting lengths (C) 120” – 552” 3.6 – 14.0m
Height of cutting table (D) 40” 1.0m
Travel speed, max. 1,200 ipm 30,500 mm/min
Optional tools Second plasma unit (carriage slaved or independently driven) robo-kut contour bevel head, oxy fuel torch, spot drill, router scriber
Control Type Hypertherm Automation, Windows® PC Based
Machine Power supply 208 – 240 VAC, 1-phase or 3-phase depending on configuration 50-60 Hz
Power consumption Max. 3 KVA continuous
When it comes to high-speed, high-accuracy, heavy-duty construction, our CNC plasma cutters hold tight tolerances today and, more importantly, for many years to come. We build professional grade machinery to produce professional grade products.
Climate controlled, 55,000 square ft., Production Plant
is conveniently located within two miles of Cleveland,
Hopkins International Airport.
HyDefinition, HyPerformance, True Hole and MTC are
registered trademarks of Hypertherm, Inc. Windows is a
registered trademark of Microsoft Corp. AKS reserves the
right to change design specifications without notice.
4905 Rocky River Drive, Cleveland, Ohio 44135 • Phone: 800.962.7803 USA only • 216.267.1818
Fax: 216.267.1850 • e-mail: [email protected] • web: www.akscutting.com
A K S t e c h n i c a l d a t a
Advanced Kiffer Systems, Inc. Affiliate of Kiffer Industries
1/2” mild steel with 1/2” and 5/8” bolt holes True Hole™
1” mild steel with 1/2” bolt holes and bevel cut
1-1/4” mild steel with 3/4” bolt hole and bevel cut
2” mild steel
D
B A
C