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Page 1: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

www.oerlikon-welding.com

Strip Weld Overlay

Page 2: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,
Page 3: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

OERLIKON SolutionsStrip Weld Overlay

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OERLIKON and Strip Weld Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

The Process of Strip Weld Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

General Considerations: Welding Parameters . . . . . . . . . . .5

General Requirements of the Overlay . . . . . . . . . . . . . . . . . . . . . . .6

Flux■ Fluxes for the Submerged Arc Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

■ Fluxes for the Electroslag Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SUPRASTRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

■ OERLIKON stainless steel SUPRASTRIP

■ OERLIKON nickel base SUPRASTRIP

Recommended combinations and parametersTypical OERLIKON solutions for:

■ Alloy 308L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

■ Alloy 316L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 to 12

■ Alloy 317L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

■ Alloy 347 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 to 15

■ Alloy 385L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

■ Alloy 410S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

■ Alloy 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

■ Alloy 625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

■ Alloy 825 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Equipment for Weld Overlay Applications . . . . . . . . . . . . . . .21

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Air Liquide SA, with its headquarters in Paris, France,is one of Europe’s larger multinational companies.It had a consolidated turnover of €14.5 billion in 2011with 46.200 employees all over the world.

Air Liquide Welding is represented throughout the world byindividual ALW companies with a brand portfolio optimisedlocally to the needs of all types of customers. OERLIKON brandis an important part of this portfolio and has a long anddistinguished history of innovation in welding products.These ALW companies are involved in many different areas ofOERLIKON product design, development and application.The research and development centre, AL CTAS, is located inParis and is the largest privately owned centre for welding R&D.This facilitates the rapid transfer and implementation ofimportant innovations and advances in welding technologythroughout the whole of the OERLIKON global network. Theutilisation of the strengths and experience of this networkenables OERLIKON to maintain its position and internationalreputation for innovative leadership at the forefront of advancedwelding technology in both welding consumables andincreasingly equipment and processes.

With this background, OERLIKON has generated a provenhistory of supplying welding consumables on an ongoing basisfor the most demanding and critical applications, particularly inthe energy sector to industries such as offshore oil and gas andnuclear power generation. OERLIKON has continued to workclosely with owners, construction contractors and fabricatorsto supply customised solutions through performance andinnovation by developing and supplying welding products andprocesses capable of meeting the stringent mechanical propertyspecifications and increasingly the demands for enhancedwelding productivity.

The results of this process of ongoing innovation and productdevelopment are demonstrated by the range of automatedinstallations, welding consumables and equipment specificallytailored for the high productivity requirements of the fabricationindustry.

Introduction

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OERLIKON and Strip Weld Overlay

A commitment to technical excellence supportedby a dedication to quality is regarded as fundamental to OERLIKON’s success with fabricators world wide.

QualityOERLIKON has a total commitment to quality. The productranges are manufactured in group production facilities, allof which are ISO certified. Detailed certification for weldingconsumables is supplied as a matter of routine and customers’special quality requirements for increased frequency of batchtesting or specialised certification are also readily accommodated.This ensures the reliability and reproducibility fabricators needin industries such as petrochemicals and power generation.

Technical ServiceOERLIKON’s involvement with its products does not stop atmanufacture. OERLIKON provides a close and detailedparticipation with the application of products, right from the initialselection to welding characteristics on site. A team of highlyqualified engineers is ready to respond, with the objective ofproviding technologically relevant and practical solutions. This is of particular relevance for activities such as refinerymaintenance during a shut down when solutions must beidentified under time pressure. A large information base is at theservice of every customer to ensure the most cost effectiveselection of process and welding procedure to meet the needsof any application.

FlexibilityThe OERLIKON product range is continuously developing inresponse to changing technological requirements. As new steeltypes are developed and used, as new more demandingapplications are developed, so OERLIKON reacts to provide theright products, regularly meeting with engineering departmentsand major manufacturers at the design stage to ensure optimumwelding solutions.

InformationAll OERLIKON products are backed by a full technicalinformation package, which is available in printed or electronicformat, on the OERLIKON web sites. Product information iswritten to enable the professional welding engineer to select thecorrect OERLIKON product for the application. In order toelaborate the technology of the product range in more detail,technical articles are available in the journal of OERLIKON’swelding and cutting expertise, “Competence”.

Track RecordOERLIKON is a technological innovator and major supplier ofwelding products to large industries. A track record of highlysuccessful products combining quality and technology withtechnical service has been firmly established.

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Page 6: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

As many industries require equipment to work at elevated temperatures, in corrosive media andunder high pressure, the use of highly alloyed materials for the fabrication of completecomponents becomes financially unrealistic as their size increases. One solution for stainlesssteels and other highly alloyed materials, such as nickel base alloys, is to deposit a weld overlayon the surface of the equipment to resist corrosion attack.

The Process of Strip Weld Overlay

4

The initial use of a strip instead of a wire withthe submerged arc process, was patentedin the US around 1922. Due to thedevelopment of the nuclear industry, thisprocess became industrial, and is nowconsidered as a mature process.

Several modifications of submerged-arcwelding with strip have been developedmainly with a view to further increasing thedeposition rate and to decrease the dilution.

There are two strip processes: SubmergedArc Strip (SAW) and Electroslag Strip (ESW).

Among all the welding processes,submerged arc and electroslag strip weldoverlay offer the highest deposition rate, thebest bead characteristics and trouble freeoperation using standard SAW weldingequipment.

The Submerged Arc Strip process(SAW Fig. 1) uses an arc that runs back andforth at high speed along the strip, melting

the strip, the base metal and the flux toobtain the overlay onto the base material.Because this is an arc process, there ispenetration into the base material resultingin dilution levels of ~20%. For a strip of 60 mm, deposition rates are in the regionof 12-14 kg/hr.

The Electroslag Strip process (ESW) Fig. 2ignites like the submerged arc process.When a sufficient amount of flux is melted,because the molten flux has a lowerelectrical resistance than the electric arc, thecurrent flows through the shallow layer ofconductive slag, and the arc is extinguished.

The process produces sufficient heat tokeep the process stable and to melt thestrip into the liquid slag; which istransferred into molten metal depositedonto the base material.

The ESW process has significantadvantages over its SAW counterpart:

1. As there is no arc present, there islimited dilution into the base material,typically 10% (compared with 20% forSAW using 60 x 0.5 mm strip). Thisleads to the ability to deposit singlelayer full chemistry with over alloyedstrip, even when a low carbon gradeis required.

2. Due to the smooth operation of thisprocess, higher current levels can beused resulting in deposition rates upto 40 kg/hr for 60 mm strip.

3. Electroslag refining occurs when themolten metal passes through the slagbath, resulting in cleaner weld metalwith a lower risk of hot cracks, evenfor fully austenitic deposits.

4. The electroslag process cannot beused with carbon steel strip, becauseof the higher electricity conductibilitythan stainless or nickel strip.

Strip Weld Overlay Process

Dual-material clad plate utilises a thin layer of the costly higheralloyed material which is in contact with the corrosive media,while the lower cost substrate is used to give the desiredstructural integrity. The application of the high alloyed layercan be accomplished by several methods including, dual rolling,explosive bonding and weld overlay. However the most flexibleof these methods is weld overlay.

Weld overlay gives the designer and fabricator flexibility to choosea wide variety of load bearing materials as substrates, as well asa wide variety of wire/strip chemistries to deposit the required overlay.

In general, the use of weld overlay to surface finish shaped componentseliminates the eventual problems arising with cold or hot forming.

All the welding processes can be utilised, however due to constraintsin the physical requirements, some are better suited than others.

Fig. 1: Submerged arcprocess weld overlay

Flux supply Flux supply

Fluxsupply

Solidified slag

Thicknessof overlay

Weldoverlay

Liquidmetal

Penetration (0.3 - 0.5 mm)

Liquidslag

Electricalpick-up

Strip

Strip feed system

Flux burden

Travel direction of the head

Basemetal

Stick out (30-40 mm)

Solidified slag

Thicknessof overlay

Weldoverlay

Liquidmetal

Penetration (0.3 - 0.5 mm)

Liquidslag

Electricalpick-up

Strip

Strip feed system

Flux burden

Basemetal

Stick out (30-40 mm)

Travel direction of the head

Fig. 2: Electroslagprocess weld overlay

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General Considerations: Welding Parameters

5

Current and welding speedIn weld overlay, the requirement is to deposit an alloy which isquite different from the base metal. If the 2 main parameterswhich govern the dilution are the current and the welding speed,other parameters also need to be taken in consideration:voltage, stick-out, size of strip, and in the case of circumferentialsurfacing, the strip position related to the diameter of the workneeds to be controlled.

For a stainless steel strip of 60 x 0.5 mm, all other parametersremaining constant, when the current increases, the thicknessdeposited increases and the dilution decreases.

Fig. 3, illustrates the influence of the current and the weldingspeed on the dilution and the thickness deposited.

VoltageGenerally the voltage should be set between 24 V and 25 V,as an excessive voltage generates spatter and too low a voltageinduces current instability.

Stick outStandard stick out is around 30-35 mm, a short stick outgenerates spatter, an increase of stick out from 30 mm to 50 mmwill reduce the dilution level slightly (e.g. from 10% to 8%) but thesmoothness of the surface deteriorates.

Size of stripWith the same current density, typically used in ESW:~ 40 A/mm², as the width of the strip increases, the dilution leveldecreases: ~12% for a strip of 30 mm, ~10% for a stripof 60 mm and ~9% for a strip of 90 mm.

Number of layersDuring the welding of the first layer, the deposit is generally quitedifferent from the base material, but for the subsequent layers,the deposit is generally similar to the first layer. For the ESWprocess, when a first layer is welded with a strip type 309L, on acarbon steel plate, with typical parameters, the dilution is about10%, the second layer, welded with same parameters, will havea dilution around 25%.

Magnetic steering deviceMagnetic steering is used to reduce the risk of lack of fusionat the overlap, and to increase the flatness of the surface of thedeposit.

Strip positioningWhen working on a curved surface, the molten pool is relativelylarge, and the liquid slag and the liquid metal have the tendencyto flow to the lowest point of the curved surface. Thus, theposition of the strip will have a big influence on the dilution leveland on the profile of the bead. This effect takes place when thediameter becomes smaller than 3 metres, the smaller thediameter, the bigger the influence.

For more information about these parameters,please contact OERLIKON Service.

% Dilution

Welding speedcm/min

2,5 m/min(1800 A)(~36 kg/h)

Thickness(mm)

3

4

5

6

22

24

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46

18

20

14

16

10

12

6

8

4

1,5 m/min(1250 A)(~24 kg/h)

1,5 m/min 1,5 m/min

Fig. 3: Dilution and thickness related tocurrent and welding speed

2005

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General Requirements of the Overlay

6

Specifications generally require a ferrite level on the surface and chemical composition at a specified distancefrom the surface. The deposit will pass corrosion resistance and guided side-bend testing after post weld heattreatment. If the equipment is required to conform to ASME IX code, reference should be made to QW-214

Chemical analysisGenerally, the specified chemical analysis is required to conformto the composition for the undiluted weld metal of the equivalentAWS grade MMA electrode.

For applications in the petrochemical industry, the requiredanalysis needs to be controlled at -3 or 3.2 mm bellow thesurface of the deposit.

For applications in the nuclear industry, the requirement is generallyfor the undiluted weld metal from the “strip -flux” combination.

Ferrite levelFerrite level is generally indicated in FN (Ferrite Number) and iscalculated using the WRC 92 diagram or measured on thesurface of the deposit, in the as welded condition, with acalibrated instrument.

For petrochemical industry applications, a minimum ferritenumber is specified, FN 3 to 5, to avoid hot cracking, and amaximum ferrite number is specified, FN 8 to 10, to avoid acontinuous band of delta ferrite, where sigma phase can beformed during PWHT.

In case of specific corrosive environments such as ureaspecifications, ferrite should be minimised, FN <0.6. In the caseof duplex weld overlay, FN is recommended to be in the range35 - 75.

Guide side-bend testThis is a test generally conducted after post weld heattreatment, which indicates possible lack of fusion betweenbeads, inclusions and/or porosity.

Corrosion testsThe aim of corrosion testing is to evaluate the effect of themanufacturing process. Standard stainless steel grades aregenerally required to satisfy an accelerated corrosion test suchas ASTM A 262 Practice C (HUEY test), to control the corrosionrate, or Practice E (Strauss test), for carbide formation.

Nickel base alloys are mainly tested to ASTM G 28A forcorrosion rate and corrosion penetration or ASTM G 48 Ato analyse the resistance to pitting corrosion.

For specific applications, the specification may request particulartesting such as: stress-corrosion or corrosion in a specificmedia.

Disbonding testConducted following ASTM G 146, this test is mainly required forpetrochemical reactor applications, when there is a partialhydrogen pressure. This test is used to evaluate the bondingintegrity between the weld overlay alloy and the base material,after a live simulation of the component.

For more information about the tests,please contact OERLIKON Service.

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AST and ELT fluxes

Similar to other welding processes, the most sophisticated components are the coating of an MMAelectrode and the flux for the submerged arc process, which determine the quality of the weld deposit.Welding fluxes are characterized by their basicity, granulometry and composition. The most importantcharacteristics of the liquid slag which is formed during the process are: viscosity, solidificationtemperature range, surface tension and interaction with the chemistry of the deposit.

7

For many years, the extensive R&D commitment of OERLIKONhas continued to contribute to the knowledge of raw materialsand experience in flux formulation used in both the submergedarc and electroslag processes.

Generally, submerged arc fluxes contain small quantitiesof alloying elements, mainly Cr, to compensate burn-out dueto the electrical arc. In the electroslag process, there is no arc,the burn out of Cr is hence reduced. No alloying elementsare required and these fluxes are neutral. In some cases,when specific strip compositions are not available,compensated fluxes are required to reach specific analyses.

The main characteristics for electro slag fluxes are a largequantity of fluoride and very low silicon oxide content.Due to the large quantity of fluoride, these fluxes are ableto form a shallow layer of electrically conductive molten flux.Due to the very low silicon oxide content, the deposited metalcontains an extremely low oxygen concentration anda high degree of purity in terms of levels and size of non metallicinclusions. This is important for obtaining a good resistanceto pitting corrosion.

OERLIKON DRYBAG and METAL DRUMS packaging arecompletely moisture proof requiring no controlled climaticconditions and as such can be used for welding without anyreconditioning or re-baking. Before use, the packaging integrityshould be checked. If the bags or drums show signs of puncturethen the contents must be re-dried or discarded.

Fluxes for the Submerged Arc ProcessDesignation Classification Features

AST 100 BISO 14174 -

S A CS 3

Agglomerated and alloyed flux (nickel and molybdenum) for strip weld overlay applications using the submergedarc process. It has been designed to produce a weld metal deposit with a martensitic structure in conjunction withSUPRASTRIP 430 stainless strip. Excellent slag removal and good wettability, producing a smooth weld surface.

AST 300ISO 14174 -S A CS 2B

Agglomerated and chromium compensated flux for strip weld overlay applications using the submerged arc process.Highly basic agglomerated flux specially designed for use with stainless steel welding strips.Excellent slag removal and good wettability, producing a smooth weld surface.

AST 600ISO 14174 -S A AB 2B

Neutral agglomerated flux for strip weld overlay applications using the submerged arc process.Highly basic agglomerated flux specially designed for use with nickel base welding strips.Excellent slag removal and good wettability, producing a smooth weld surface.

0109

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ret

2007

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AST and ELT fluxes

8

Fluxes for the Electroslag Process

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Designation Classification Features

ELT 300ISO 14174 -ES A FB 2B

Neutral agglomerated flux for strip weld overlay applications using the electroslag process.Highly basic agglomerated flux specially designed for welding with stainless steel strips.Due to the very high hot cracking resistance, this flux can be used to deposit fully austenitic weld metals. Excellent slag removal and good wettability, producing a smooth weld surface.

ELT 300 SISO 14174 -ES A FB 2B

Neutral agglomerated flux for strip weld overlay applications using the electroslag process;this revised formulation is used from low to high speeds, from 10 to 50 cm/min.Highly basic agglomerated flux specially designed for use with stainless steel welding strips.Due to the very high hot cracking resistance, this flux can be used to deposit fully austenitic weld metals.Excellent slag removal and good wettability, producing a smooth weld surface.

ELT 308-1ISO 14174 -ES A FB 2B

Compensated agglomerated flux for strip weld overlay applications using the electroslag process,Highly basic agglomerated flux specially designed for single layer deposit, with SUPRASTRIP 19 9 L to attainASME 5.4 E 308L.

ELT 316-1ISO 14174 -ES A FB 2B

Compensated agglomerated flux for strip weld overlay applications using the electroslag process,Highly basic agglomerated flux specially designed for use with SUPRASTRIP 19 12 3 L to depositan ASME 5.4 E 316L classification in one layer. This flux is used when >2.5% Mo is required in the deposit.

ELT 347-1ISO 14174 -ES A FB 2B

Compensated agglomerated flux for strip weld overlay applications using the electroslag process.Highly basic agglomerated flux specially designed for use with SUPRASTRIP 19 9 LNb to depositan ASME 5.4 E 347 classification in one layer.

ELT 317-1ISO 14174 -ES A FB 2B

Compensated agglomerated flux for strip weld overlay applications using the electroslag process.Highly basic agglomerated flux specially designed for use with SUPRASTRIP 19 13 4 L stainlesssteel strip to deposit an ASME 5.4 E 317L classification in one layer.

ELT 600ISO 14174 -ES A FB 2B

Neutral agglomerated flux for strip weld overlay applications using the electroslag process.Highly basic agglomerated flux specially designed for use with nickel base welding strips:Due to the very high resistance to hot cracking, this flux can be used to deposit fully austenitic metals.Excellent slag removal and good wettability, producing a smooth weld surface.

ELT 600 SISO 14174 -ES A FB 2B

Neutral agglomerated flux for strip weld overlay applications using the electroslag process at high speed.Highly basic agglomerated flux specially designed for use with nickel base welding strips.Due to the very high resistance to hot cracking, this flux can be used to deposit fully austenitic weld metals.Excellent slag removal and good wettability, producing a smooth weld surface.

ELT 625-1ISO 14174 -ES A FB 2B

Compensated agglomerated flux for strip weld overlay applications using the electroslag process.Highly basic agglomerated flux specially designed for use with SUPRASTRIP 625 to depositan ASME 5.11: E NiCrFe3 classification in one layer, with Fe <7%.

ELT 825-1ISO 14174 -ES A FB 2B

Compensated agglomerated flux for strip weld overlay applications using the electroslag process.Highly basic agglomerated flux specially designed for use with SUPRASTRIP 825 to deposit an alloyUNS N° 8825 in one layer.

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OERLIKON SUPRASTRIP are solid strips usedfor weld overlay. In the past, some sintered stripsand some flux cored strips have been used.

SUPRASTRIP

9

The most common thickness for welding strip is 0.5 mm, except in some Asian countries wherethe thickness is 0.4 mm. The standard widths are 30, 60, 90 and 120 mm. On request, OERLIKONcan provide SUPRASTRIP from <10 mm up to <180 mm width, with up to 450 kg coil dependingon the width of the strip. SUPRASTRIP products are delivered in the cold rolled condition,with a cleanliness of ~28 mN/m. OERLIKON supply SUPRASTRIP within a very narrow rangeof chemical composition in order to attain fully consistent deposit analyses from batch to batchwith the same parameters.

Stainless strip AWS ClassificationASME IIC SFA 5.9

ISO ClassificationEN ISO 14343-A C Mn Si Cr Ni Mo N Fe Other

Elements

SUPRASTRIP 19 9 L EQ 308 L B 19 9 L 0.014 1.9 0.3 20.1 10.5 0.1 0.040 bal. -

SUPRASTRIP 19 9 LNb EQ 347 B 19 9 Nb 0.015 1.8 0.4 19.8 10.6 0.1 0.045 bal. Nb : 0.5

SUPRASTRIP 19 12 3 L EQ 316 L B 19 12 3 L 0.015 1.9 0.4 18.5 12.7 2.7 0.045 bal. -

SUPRASTRIP 19 13 4 L EQ 317 L B 19 13 4 L 0.015 1.9 0.4 18.8 13.5 3.4 0.045 bal. -

SUPRASTRIP 20 25 5 LCu EQ 385 B 20 25 5 CuL 0.015 1.6 0.3 20.5 24.8 4.3 0.050 bal. Cu : 1.5

SUPRASTRIP 21 11 LNb ~EQ 309 LNb B 22 12 LNb 0.02 1.8 0.3 21.2 11.1 0.1 0.036 bal. Nb : 0.6

SUPRASTRIP 21 13 3 L ~EQ 316 L B 21 13 3 L 0.015 1.9 0.4 20.5 13.7 2.8 0.045 bal. -

SUPRASTRIP 22 9 3 L - B 22 9 3 NL 0.02 1.5 0.3 23.0 9.0 3.1 0.150 bal. -

SUPRASTRIP 22 11 L ~EQ 309 L B 22 11 L 0.015 1.8 0.3 21.1 11.4 0.1 0.035 bal. -

SUPRASTRIP 24 13 L EQ 309 L B 23 13 L 0.014 2.0 0.4 23.7 13.1 0.1 0.045 bal. -

SUPRASTRIP 24 13 LNb EQ 309 LNb B 23 12 Nb 0.02 2.0 0.4 23.9 12.9 0.1 0.045 bal. Nb : 0.7

SUPRASTRIP 430 EQ 430 B 17 0.045 0.4 0.3 16.2 - - 0.040 bal. -

Stainless strip AWS ClassificationASME IIC SFA 5.14

ISO ClassificationEN ISO 18274 C Mn Si Cr Mo Cu Fe Nb Ni Other

Elements

SUPRASTRIP 825 EQ NiFeCr 1 B Ni 8065 0.010 0.8 0.3 22.4 3.1 2.3 30.6 - bal. 0.80 Ti

SUPRASTRIP 625 EQ NiCrMo 3 B Ni 6625 0.010 0.1 0.1 22.1 8.8 - 0.1 3.7 bal. 0.20 Ti

SUPRASTRIP 600 EQ NiCr 3 B Ni 6082 0.015 2.9 0.15 20.1 - - 1.1 2.4 bal. 0.30 Ti

SUPRASTRIP 690 ~ EQ NiCrFe 7(A) B Ni Z 0.017 2.8 0.2 30.5 0.1 - 8.8 1.8 bal. 0.35 Ti

SUPRASTRIP Ni6022 EQ NiCrMo 10 B Ni 6022 0.005 0.2 0.03 21.3 13.6 - 2.3 - bal. 2.9 W

SUPRASTRIP Ni6059 EQ NICrMo 13 B Ni 6059 0.005 0.2 0.04 22.8 15.2 - 0.8 - bal. -

SUPRASTRIP Ni6276 EQ NiCrMo 4 B Ni 6276 0.005 0.5 0.03 15.9 16.0 0.1 5.4 - bal. 3.6 W

OERLIKON stainless steel SUPRASTRIP

OERLIKON nickel base SUPRASTRIP

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308L

Recommended combinations and parameters

10

Typical OERLIKON solutions for Alloy 308L

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 19 9 L 60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties(typical indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 24 13L 0.014 2.0 0.4 23.7 13.1 0.1 0.045 -SUPRASTRIP 19 9L 0.014 1.9 0.3 20.1 10.5 0.1 0.045 -Surface - 3.0 mm 0.030 1.7 0.9 19.0 10.2 0.1 0.045 6

Welding Process SAW double layers

Welding Process ESW single layer

Welding Process ESW single layer

Welding Process ESW double layers

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 19 9 L 60 x 0.5 mm• Flux: ELT 308-1

Base material• Type P1 according to ASME IX, thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/min

Physical properties(typical indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - -SUPRASTRIP 19 9L 0.014 1.9 0.3 20.1 10.5 0.1 0.045 -Surface - 3.0 mm 0.015 1.7 0.6 19.5 10.2 0.08 0.045 5

Chemical analysis (typical values):

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: ELT 300 S• Second First layer: - Electrode: SUPRASTRIP 19 9 L 60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 24 13L 0.014 2.0 0.4 23.7 13.1 0.1 0.045 -SUPRASTRIP 19 9L 0.014 1.9 0.3 20.1 10.5 0.1 0.045 -Surface - 3.0 mm 0.030 1.7 0.6 19.0 10.2 0.1 0.045 6

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 22 11 L 60 x 0.5 mm • Flux: ELT 300 or ELT 300S

Base material• Type P1 according to ASME IX, thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/min

Physical properties(indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - -SUPRASTRIP 22 11 L 0.014 1.9 0.3 21.1 11.1 0.1 0.045 -Surface - 3.0 mm 0.030 1.7 0.6 19.1 10.1 0.08 0.045 5

Chemical analysis (typical values):

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316L

11

Welding Process SAW double layers

Welding Process SAW double layers

Welding consumables• First layer: - Electrode: SUPRASTRIP 21 13 3 L 60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 19 12 3 L 60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Typical OERLIKON solutions for Alloy 316L

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 21 13 3 L 0.015 1.9 0.4 20.5 13.7 2.8 0.045 -SUPRASTRIP 19 12 3 L 0.015 1.9 0.4 18.5 12.7 2.7 0.045 -Surface - 3.0 mm 0.025 1.6 0.9 18.0 12.3 2.5 0.045 5

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 21 13 3 L 60 x 0.5 mm• Flux: ELT 300 or ELT 300S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 21 13 3 L 0.015 1.9 0.4 20.5 13.7 2.8 0.045 -Surface - 3.0 mm 0.025 1.6 0.6 18.5 12.5 2.5 0.045 5

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 19 12 3 L 60 x 0.5 mm• Flux: ELT 316-1

Base material• Type P1 according to ASME IX,

thickness: 40 mmWelding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/minPhysical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 19 12 3 L 0.015 1.9 0.4 18.5 12.7 2.7 0.045 -Surface - 3.0 mm 0.025 1.6 0.6 18.1 12.2 2.6 0.045 6

Chemical analysis (typical values):

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 19 12 3 L 60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 24 13 L 0.015 1.9 0.4 23.7 13.1 0 0.045 -SUPRASTRIP 19 12 3 L 0.015 1.9 0.4 18.5 12.7 2.7 0.045 -Surface - 3.0 mm 0.025 1.6 0.9 18.5 12.1 2.2 0.045 6

Chemical analysis (typical values):

Welding Process ESW single layer

Welding Process ESW single layer

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Recommended combinations and parameters

12

Welding consumables• First layer: - Electrode: SUPRASTRIP 21 13 3 L 60 x 0.5 mm - Flux: ELT 300 S• Second layer: - Electrode: SUPRASTRIP 19 12 3 L 60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 21 13 3 L 0.015 1.9 0.4 20.5 13.7 2.8 0.045 -SUPRASTRIP 19 12 3 L 0.015 1.9 0.4 18.5 12.7 2.7 0.045 -Surface - 3.0 mm 0.025 1.6 0.6 18.0 12.3 2.5 0.045 5

Chemical analysis (typical values):

Typical OERLIKON solutions for Alloy 316L

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: ELT 300 S• Second layer: - Electrode: SUPRASTRIP 19 12 3 L 60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 24 13 L 0.015 1.9 0.4 23.7 13.1 0 0.045 -SUPRASTRIP 19 12 3 L 0.015 1.9 0.4 18.5 12.7 2.7 0.045 -Surface - 3.0 mm 0.025 1.6 0.6 19.0 12.6 2.2 0.045 6

Chemical analysis (typical values):

316L

Welding Process ESW double layers

Welding Process ESW double layers

Page 15: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

13

Welding consumables• First layer: - Electrode: SUPRASTRIP 21 13 3 L 60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 19 13 4 L 60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Typical OERLIKON solutions for Alloy 317L

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 21 13 3 L 0.015 1.9 0.4 20.5 13.7 2.8 0.045 -SUPRASTRIP 19 13 4 L 0.015 1.9 0.4 18.8 13.5 3.6 0.045 -Surface - 3.0 mm 0.025 1.6 0.9 18.3 12.9 3.2 0.045 5

Chemical analysis (typical values):

Welding consumables• First layer: - Electrode: SUPRASTRIP 21 13 3 L 60 x 0.5 mm - Flux: ELT 300 S• Second layer: - Electrode: SUPRASTRIP 19 13 4 L 60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 21 13 3 L 0.015 1.9 0.4 20.5 13.7 2.8 0.045 -SUPRASTRIP 19 13 4 L 0.015 1.9 0.4 18.8 13.5 3.6 0.045 -Surface - 3.0 mm 0.025 1.4 0.6 18.3 13.3 3.2 0.045 6

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 19 13 4 L 60 x 0.5 mm• Flux: ELT 317-1

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 19 13 4 L 0.015 1.9 0.4 18.8 13.5 2.8 0.045 -Surface - 3.0 mm 0.025 1.5 0.5 18.4 13.2 3.1 0.045 6

Chemical analysis (typical values):

317L

Welding Process SAW double layers

Welding Process ESW single layer

Welding Process ESW double layers

Page 16: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

Recommended combinations and parameters

14

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L Nb 60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 19 9 L Nb 60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Typical OERLIKON solutions for Alloy 347

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 19 9 L Nb 60 x 0.5 mm• Flux: ELT 347-1

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 21 11 L Nb 60 x 0.5 mm• Flux: ELT 300 or ELT 300S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 24 V• Welding speed: 18 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - - -SUPRASTRIP 19 9 L Nb 0.015 1.7 0.4 19.8 10.6 0.1 0.5 0.040 -Surface - 3.0 mm 0.025 1.7 0.6 19.6 10.4 0.1 0.4 0.045 7

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - - -SUPRASTRIP 21 11 LNb 0.018 1.8 0.4 21.4 11.3 0.1 0.6 0.045 -Surface - 3.0 mm 0.025 1.7 0.6 19.3 10.2 0.1 0.4 0.045 7

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - - -SUPRASTRIP 24 13 L Nb 0.020 2.1 0.4 23.9 12.9 0.1 0.7 0.040 -SUPRASTRIP 19 9 L Nb 0.015 1.7 0.4 19.8 10.6 0.1 0.5 0.040 -Surface - 3.0 mm 0.025 1.7 0.6 19.5 10.5 0.1 0.45 0.045 6

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 19 9 L Nb 60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - - -SUPRASTRIP 24 13 L 0.020 2.1 0.4 23.9 12.9 0.1 - 0.040 -SUPRASTRIP 19 9 L Nb 0.015 1.7 0.4 19.8 10.6 0.1 0.5 0.040 -Surface - 3.0 mm 0.025 1.7 0.6 19.5 10.5 0.1 0.33 0.045 7

347

Welding Process SAW double layers

Welding Process SAW double layers

Welding Process ESW single layer

Welding Process ESW single layer

Page 17: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

15

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L Nb 60 x 0.5 mm - Flux: ELT 300 S• Second layer: - Electrode: SUPRASTRIP 19 9 L Nb 60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Chemical analysis (typical values):

Welding consumables• Electrode: SUPRASTRIP 24 13 L Nb 60 x 0.5 mm• Flux: ELT 300 S

Base material• Type 2.25Cr 1Mo, thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1800 A - Voltage: 24 V• Welding speed: 45 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.1 mm• Deposition rate: 35 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.15 1.2 0.4 2.25 - 1.0 - - -SUPRASTRIP 24 13 L Nb 0.020 2.1 0.4 23.9 12.9 0.1 0.7 0.040 -Surface - 3.0 mm 0.045 1.3 0.6 19.5 10.4 0.22 0.54 0.045 6

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - - -SUPRASTRIP 24 13 L Nb 0.020 2.1 0.4 23.9 12.9 0.1 0.7 0.040 -SUPRASTRIP 19 9 L Nb 0.015 1.7 0.4 19.8 10.6 0.1 0.5 0.040 -Surface - 3.0 mm 0.025 1.7 0.6 19.6 10.4 0.1 0.45 0.045 7

Typical OERLIKON solutions for Alloy 347

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: ELT 300 S• Second layer: - Electrode: SUPRASTRIP 19 9 L Nb 60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Ni Mo Nb N FNBase material 0.18 1.2 0.4 0.21 - 0.01SUPRASTRIP 24 13 L 0.020 2.1 0.4 23.9 12.9 0.1 0.040SUPRASTRIP 19 9 L Nb 0.015 1.7 0.4 19.8 10.6 0.1 0.5 0.040Surface - 3.0 mm 0.025 1.7 0.6 19.6 10.4 0.1 0.30 0.045 7

347

Welding Process ESW single layer High speed

Welding Process SAW double layers

Welding Process ESW double layers

Page 18: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

385LDuplex

16

Recommended combinations and parameters

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: AST 300• Second and third layers: - Electrode: SUPRASTRIP 22 9 3 L 60 x 0.5 mm - Flux: AST 300

* FN (FERITSCOPE) (%)

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Typical OERLIKON solutions for Duplex stainless steel

Analysis C Mn Si Cr Ni Mo N FN*Base material 0.18 1.2 0.4 0.2 0.01 - - - SUPRASTRIP 24 13 L 0.020 2.1 0.4 23.9 12.9 0.1 0.045 -SUPRASTRIP 22 9 3 L 0.020 1.5 0.3 23.0 9.4 3.1 0.15 -Surface second layer 0.025 1.2 0.9 22.1 9.4 2.3 0.13 ~45Surface third layer - 3.0 mm 0.025 1.2 0.9 23.1 9.2 2.8 0.14 ~60

Chemical analysis (typical values):

Welding consumables• First layer: - Electrode: SUPRASTRIP 24 13 L 60 x 0.5 mm - Flux: ELT 300S• Second layer: - Electrode: SUPRASTRIP 22 9 3 L 60 x 0.5 mm - Flux: ELT 300S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 25 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 28 kg/h

Analysis C Mn Si Cr Ni Mo N FN*Base material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 24 13 L 0.020 2.1 0.4 23.9 12.9 0.1 0.045 -SUPRASTRIP 22 9 3 L 0.020 1.5 0.3 23.0 9.4 3.1 0.15 -Surface - 3.0 mm 0.020 1.4 0.6 23.0 9.6 2.6 0.11 ~60

Chemical analysis (typical values):

Welding consumables• First layer: - Electrode: SUPRASTRIP 20 25 5 LCu

60 x 0.5 mm - Flux: AST 300• Second layer: - Electrode: SUPRASTRIP 20 25 5 LCu

60 x 0.5 mm - Flux: AST 300

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 9.0 mm• Deposition rate: 14 kg/h

Typical OERLIKON solutions for Alloy 385L

Chemical analysis (typical values):

Welding consumables• First layer: - Electrode: SUPRASTRIP 20 25 5 LCu

60 x 0.5 mm - Flux: ELT 300 S• Second layer: - Electrode: SUPRASTRIP 20 25 5 LCu

60 x 0.5 mm - Flux: ELT 300 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1500 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.0 mm• Deposition rate: 28 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Ni Mo Cu NBase material 0.18 1.2 0.4 0.2 0.01 - - -SUPRASTRIP 20 25 5 LCu 0.015 1.6 0.3 20.5 24.8 4.3 1.5 0.045Surface - 3.0 mm 0.015 1.2 0.7 19.1 24.0 4.1 1.3 0.045

Analysis C Mn Si Cr Ni Mo N FNBase material 0.18 1.2 0.4 0.21 - 0.01 - -SUPRASTRIP 20 25 5 LCu 0.015 1.6 0.3 20.5 24.8 4.3 - -Surface - 3.0 mm 0.015 1.7 0.6 19.5 10.2 0.08 0.045 6

* FN (FERITSCOPE) (%)

Welding Process SAW double layers

Welding Process ESW double layers

Welding Process SAW double layers

Welding Process ESW double layers

Page 19: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

410S410 Ni Mo

17

Typical OERLIKON solution for Alloy 410S

Welding consumables• Electrode : SUPRASTRIP 430 60 x 0.5 mm•Flux : ELT 300S

Base material• Type P1 according to ASME IX,

thickness : 40mm

Welding conditions• Preheat : Room temperature• Interpass temperature : 150 °C

Welding parameters• Current : 1250A Voltage : 24V • Welding speed : 18 cm/min

Physical properties (indicative values)• Thickness of the deposit : 4.2 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Ni Mo NBase material 0.18 1.2 0.4 0.21 - 0.01 -SUPRASTRIP 430 0.04 0.3 0.3 15.5 0.1 0.1 0.040Surface -3 mm 0.06 0.6 0.6 12.9 0.1 0.1 0.045

Chemical analysis (typical values):

Typical OERLIKON solution for Alloy 410 Ni Mo

Welding consumables• Electrode: SUPRASTRIP 430 60 x 0.5 mm• Flux: AST 100 B

Base material• Type 42CrMo4,

thickness: 40 mm

Welding conditions• Preheat: 200 °C• Interpass temperature: 250 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 19 cm/min

Physical properties (indicative values)• 4 layers thickness of the deposit: 12 mm• Deposition rate: 14 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Ni Mo N HardnessBase material 0.4 1.2 0.4 0.2 0.01 - - - SUPRASTRIP 430 0.05 0.3 0.3 15.4 0.1 0.0 - - Fourth layer 0.07 0.6 0.9 14.0 4.0 1.0 0.04 39 HRC

Welding Process ESW single layer

Welding Process SAW multi layers

Page 20: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

18

Recommended combinations and parameters

Typical OERLIKON solutions for Alloy 600

Welding consumables• First and second layers: - Electrode: SUPRASTRIP 600 60 x 0.5 mm - Flux: AST 600

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 8.6 mm• Deposition rate: 14 kg/h

Analysis C Mn Si Cr Nb Fe NiBase material 0.18 1.2 0.4 0.21 - - -SUPRASTRIP 600 0.015 3.1 0.3 20.4 3.7 0.25 bal.Surface - 3.0 mm 0.026 3.5 0.8 19.8 2.0 4.9 bal.

Chemical analysis (typical values):

Welding consumables• First and second layers: - Electrode: SUPRASTRIP 600 60 x 0.5 mm - Flux: ELT 600 or ELT 600S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1400 A - Voltage: 24 V• Welding speed: 25 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.8 mm• Deposition rate: 27 kg/h

Analysis C Mn Si Cr Nb Fe NiBase material 0.18 1.2 0.4 0.21 - - -SUPRASTRIP 600 0.015 3.1 0.3 20.4 2.7 0.25 bal.Surface - 3.0 mm 0.026 2.8 0.5 19.5 2.4 4.3 bal.

Chemical analysis (typical values):

600

Welding Process SAW double layers

Welding Process ESW double layers

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19

Typical OERLIKON solutions for Alloy 625

Welding consumables• Electrode: SUPRASTRIP 625 60 x 0.5 mm• Flux: ELT 625-1

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 25 V• Welding speed: 18 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Chemical analysis (typical values):

Welding consumables• First and second layers: - Electrode: SUPRASTRIP 625 60 x 0.5 mm - Flux: AST 600

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 8.6 mm• Deposition rate: 14 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Mo Nb Ti Fe NiBase material 0.18 1.2 0.4 0.21 - - - - -SUPRASTRIP 625 0.015 0.1 0.1 22.0 9.0 3.6 0.2 0.25 bal.Surface - 3.0 mm 0.020 0.1 0.5 21.0 8.1 3.2 0.07 4.4 bal.

Analysis C Mn Si Cr Mo Nb Ti Fe NiBase material 0.18 1.2 0.4 0.21 - - - - -SUPRASTRIP 625 0.015 0.1 0.1 22.0 9.0 3.6 0.2 0.25 bal.Surface - 3.0 mm 0.020 0.15 0.20 21.5 8.5 3.3 0.07 7.2 bal.

Welding consumables• First and second layers: - Electrode: SUPRASTRIP 625 60 x 0.5 mm - Flux: ELT 600 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1400 A - Voltage: 24 V• Welding speed: 20 cm/min

Physical properties (indicative values)• Thickness of the deposit: 7.8 mm• Deposition rate: 28 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Mo Nb Ti Fe NiBase material 0.18 1.2 0.4 0.21 - - - - -SUPRASTRIP 625 0.015 0.1 0.1 22.0 9.0 3.6 0.2 0.25 bal.Surface - 3.0 mm 0.020 0.15 0.20 21.5 8.2 3.3 0.07 4.2 bal.

625

Welding Process SAW double layers

Welding Process ESW single layer

Welding Process ESW double layers

Page 22: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

Recommended combinations and parameters

20

Typical OERLIKON solutions for Alloy 825

Welding consumables• Electrode: SUPRASTRIP 825 60 x 0.5 mm• Flux: ELT 825-1

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1250 A - Voltage: 25 V• Welding speed: 18 cm/min

Physical properties (indicative values)• Thickness of the deposit: 4.7 mm• Deposition rate: 23 kg/h

Analysis C Mn Si Cr Mo Cu Fe NiBase material 0.18 1.2 0.4 0.21 - - - -SUPRASTRIP 825 0.013 0.8 0.3 22.0 3.0 2.0 32 bal.Surface - 3.0 mm 0.023 0.7 0.7 20.0 2.87 1.6 32 bal.

Chemical analysis (typical values):

Welding consumables• First and second layers: - Electrode: SUPRASTRIP 825 60 x 0.5 mm - Flux: AST 600

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 750 A - Voltage: 27 V• Welding speed: 12 cm/min

Physical properties (indicative values)• Thickness of the deposit: 8.6 mm• Deposition rate: 14 kg/h

Chemical analysis (typical values):

Welding consumables• First and second layers: - Electrode: SUPRASTRIP 825 60 x 0.5 mm - Flux: ELT 600 S

Base material• Type P1 according to ASME IX,

thickness: 40 mm

Welding conditions• Preheat: Room temperature• Interpass temperature: 150 °C

Welding parameters• Current: 1400 A - Voltage: 24 V• Welding speed: 32 cm/min

Physical properties (indicative values)• Thickness of the 7.0 mm• Deposition rate: 28 kg/h

Chemical analysis (typical values):

Analysis C Mn Si Cr Mo Cu Fe NiBase material 0.18 1.2 0.4 0.21 - - - -SUPRASTRIP 825 0.013 0.8 0.3 22.0 3.0 2.0 32 bal.Surface - 3.0 mm 0.023 0.9 0.8 20.1 2.74 1.6 37 bal.

Analysis C Mn Si Cr Mo Cu Fe NiBase material 0.18 1.2 0.4 0.21 - - - -SUPRASTRIP 825 0.013 0.8 0.3 22.0 3.0 2.0 32 bal.Surface - 3.0 mm 0.023 0.7 0.6 21.0 2.85 1.7 33 bal.

For alloys Ni6022, Ni6059, Ni60276, please contact OERLIKON service.

825

Welding Process SAW double layers

Welding Process ESW single layer

Welding Process ESW double layers

Page 23: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

Equipment for weld overlay applications

21

dvanced utomatic rchitecture

Advanced mobile console■ Centralised console■ Mobile plug (multi point onto the machine)■ User friendly-interface

Automatic machine management■ Process management■ Machine cycle control■ Integrated peripherals

Architecture based on new concept■ Modular and flexible solutions■ Full digital control

Mobile console: browsing on the screenswith a graphic representation of the machine.

Positioning equipmentOerlikon provides a full rangeof seamers, column andbooms, rotators, positioners,turntables and mechanisationequipment for everyapplication.

3A WELDING SYSTEMA new generation of mobile consolecontrol deviceThe 3A Welding System plug & play Mobile Console givesthe operator complete mobility and permits the managementof both machine and process. This new generation user-friendlyinterface is easy to use and operators are rapidly able toprogram the machine efficiently.The multipurpose 3A weldingsystem concept is designed forall arc welding processes, and theequipment remains upgradablewith the open architecture.

2006

-781

2000

-357

2012

-176

STARMATIC 1303 DC STARMATIC 1003 AC/DCDuty cycleat 100% 1 300 A - 44 V 1 000 A - 44 V

Welding range 2 DC 1 AC - 1 DC

Primarypower supply

400-440 V 50/60 Hz*three-phase

380/400/415 V 50/60 Hz*three-phase

Technology Thyristors Thyristors

Power at 100%duty cycle

99 kVA 98 kVA

External-staticcharacteristics- flat - drooping

■■

AC■■

DC■■

Net weight 483 kg 540 kg

Welding headStrip welding head for overlayapplications■ This head is designed for electroslag

and submerged arc weld overlay with stripsizes of 30 mm, 60 mm, 90 mm and 120 mm,

■ The minimum internal diameter necessarywith this head is 700 mm for circumferentialseams and 550 mm for longitudinal seams.

* For other primary power supply three-phase,consult Air Liquide Welding.

STARMATIC power sources■ Function type:

1 - SAW direct current (DC)2 - SAW alternating

current (AC)3 - Arc gouging.

■ Rugged, reliable, suitable foraggressive industrial surroundings,

■ Fan-cooled, fitted with thermalcut-out, easy to move using craneor forklift,

■ Quick connection to the core of theinstallation by simple and accessibleconnectors,

■ Remote controlsystem,

Page 24: Plaquette Strip Weld Overlay doc - Total Welding … arc and electroslag strip weld overlay offer the highest deposition rate, the ... Current and welding speed In weld overlay,

Contacts

www.airliquide.com

Air Liquide is the world leader in gases for industry, health and the environment, and is present in over 80 countries with 46 200 employees Oxygen, nitrogen,hydrogen and rare gases have been at the core of Air Liquide’s activities since its creation in 1902. Using these molecules, Air Liquide continuously reinventsits business, anticipating the needs of current and future markets. The Group innovates to enable progress, to achieve dynamic growth and a consistent performance.Air Liquide combines many products and technologies to develop valuable applications and services not only for its customers but also for society.

BELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22BRAZILAIR LIQUIDE BRASILAv. das Nações Unidas, 11.541, 19º andarBrooklin Novo - CEP: 04578-000 – SAO PAULO, SPTel.: +55 11 55 09 84 07CHINAAIR LIQUIDE WELDING CHINA REP.OFF.No.185 Tangkai Road, Qiangjiang Economic Development Zone, Hangzhou 310015Tel.: +86 21 64 11 60 69 - Fax: +86 21 64 43 58 97CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233FRANCEAIR LIQUIDE WELDING FRANCE13, rue d’Épluches - CS 10113 Saint-Ouen l'Aumône95315 CERGY PONTOISE CedexTel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335HUNGARYAIR LIQUIDE HUNGARY - Welding & CuttingKrisztina krt. 39/b - H-1013 BUDAPESTTel.: +36 1 339 8650 - Fax: +36 1 339 8649ITALYFRO-AIR LIQUIDE WELDING ITALIA S.p.AVia Torricelli 15/A - 37135 VERONATel.: +39 045 82 91 511 - Fax: +39 045 82 91 536LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57MALAYSIASAF-OERLIKON MALAYSIA SDN BHD - No 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURARua Dr. Antonio Loureiro Borges nº 4 - 1º andar CP: 1.495-131 - Miraflores - ALGÉSTel: +351 21 416 4900 - Fax: +351 21 41 69 40

ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BUZAUTel.: +40 238 722 058 - Fax: +40 238 716 861

RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91

SCANDINAVIAOERLIKON SKANDINAVIEN ABKrossverksgatan 7 - 216 16 LIMHAMNTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01

SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax: +421 37 651 28 04

SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67

SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112

THAILANDAIR LIQUIDE WELDING THAILAND Co. Ltd.5 Panyaramindra Road - KHANNAYAO,BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256

UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608

U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10

UKRAINEAIR LIQUIDE WELDING UKRAINE, Llc.199, Moskovski avenue, office 339 - 61037 KHARKOVTel.: +38 (057) 728 08 52 - Fax : +38 (057) 728 08 53

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Contacts for other countries:ALW International DevelopmentDepartment Italy FRO-AIR LIQUIDE WELDING ITALIA S.p.AVia Torricelli15/A37135 Verona Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536

ALW International DevelopmentDepartment FranceAIR LIQUIDE WELDING FRANCE13, rue d’Epluches - CS 10113 Saint Ouen l’Aumône95315 Cergy-Pontoise CedexTel.: +33 1 34 21 33 33- Fax: +33 1 30 37 19 73