plantation presentation.sealing only 11-07-2013

7/28/2019 Plantation Presentation.sealing Only 11-07-2013

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PROBASESoil Road Technology

Presented by

Probase Groups of Companies


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1. Introduction.2. General Brief On Unpaved Road3. Key Factors Effect Roads Performance. 4. What Is Probase Road System5. Comparison On Performance.6. Feasibility Study

7. Future Up-keep Technology.8. Suitable/Potential Area To Apply.9. Conclusion.10. Q & A


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Introduction


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4

14 YEARS EXPERIECE INSOIL ROAD TECHNOLOGY

MALAYSIA TRADEMARK. ISO 9001 SINCE 2005 ON MANUFACTURING

M AI N BUSI NESS : - SEL L I NG SOIL STABI L I ZER & SOIL SEAL ANT ( SOIL ROAD TECH .)

CO - BUSI NE SS : - CONTRACTOR F OR UPGRAD I NG SOI L /GRAVEL ROAD .

. OTHER S SERVICE : - KNOW H OW TRANF ER.- TECH NI CAL TRAI NI NG.


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Collaboration with local university for technologybreakthrough and improvement .


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Best Malaysian Innovative Product Award = Probase Road SystemMalaysian Innovative Product Award - Gold Medal = Promix Cold Mix Asphalt


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Extensive Quality Control* Before Product Deliver To Customer


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Soil Road Gravel Road

* Generally perform during dry season


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DRY SEASON :

a) Dusty


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High Plastic Index results

water easily penetrate intoroad base. Water will act likea lubricant to soil particles.

Muddy

Slippery


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In 3 months, unpaved road will eroded from 50mm 75mm

Unpaved Road


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As a result


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Others Problems :

d) Unsafe & Risky!


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e) Accessibility Not

Guaranty.


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f) High Vehicle Maintenance Cost


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Under ground and rain water are theenemy for soil road foundation .Road base/foundation destroyed easilydue to absorb too much water. .

Soil Road Surface

Soil Road Foundation


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*Depression CauseAccessibility Not

Guaranteed

*Weaken existing foundation

Maintenance on Drainage isrequired !!!


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Without surface protective layer;Strong Foundation Soil Road

NOT SUSTAINABLE & DURABLE.

Important

RAINY & DRY SEASON


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Water Penetrated : soften anddamage the soil foundation

Surface protective layer avoid :. Rain water direct penetration.

. Dust

Raining Water


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SOIL ROAD TECHNOLOGY

DUST & MUD FREE ALL SEASON ROAD

. Cost Effective .Faster & Easy To Install .Easy To Maintain


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STEP 1 : SitePreparation STEP 2 :

Sealing STEP 3 :Maintenance


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To ensure free flow of water


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ADM-99 Soil Sealant

* Special formulated for soil roadsurface.* Environmental friendly product.

FUNCTION :

a) Protect soil surface from erosion.b) Prevent water penetration.c) Prevent slippery on hilly area.


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Soil Road with ADM-99 Soil Sealant

Waterproof Layer By ADM-99 Soil Sealant

Side Drain Side Drain


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Small Scale Project

1.Apply chipped stoneand compact

2. Apply ADM-99 Soil Sealant

3. Apply chipped stoneand roll.


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Chip Spreader

ADM-99 Soil Sealant Sealing Process

Big Scale Project


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Completed Sealed Soil Road

Surface Finish

Jalan KampungPasir Salam.(JKR Federal)


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ADM-99 did not peal off even after emergencybreak by truck


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PART 4: MAINTENANCE

Labour Required1 Truck Driver3 General Workers

Machinery andEquipment Required3 Ton TruckSpray PumpPlate Compactor

One team can take care of 60km 100km. Yearly pothole

maintenance is around 5%.

Defect : Potholes


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Defect : Potholes

1. Used road shoulder soil2. Clean the pothole3. Patch the pothole4. Apply compaction5. Seal the pothole (ADM-99)6. Dress with chipped stone.

Defect : Depression


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Defect : Depression

1. Used side shoulder soil.2. Remove the un-suitable soil3. Patch the defect area.4. Apply proper compaction5. Seal the defect area.(ADM-99)6. Dress with chipped stone on

coated area


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Defect : Drain Blockage

Damages

Course ByWater Interlock!

* Clear all the blockage point toensure water free flow at alltime.


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19992000 2001

20042005AFTER 13 YEARS!!(with maintenance)2012


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CONVENTI ONAL VS PROBASE ROAD ROAD


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PROBASE ROAD

GRAVEL ROAD

BETTER LIVING ENVIRONMENT IN RURAL AREA


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GRAVEL / SOIL ROAD PROBASE ROAD

SLIPPERY ROAD CAUSEDOWN TIME

ABLE TO SOLVE HILLY ROAD PROBLEM.

Accessibility Guaranty


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46

DUSTY ROAD CAUSE

H EALTH PROBL EM

DUST F REE PROBASE ROAD

DU STY SOI L ROAD SEGAMAT PALONG COCO ROAD26KM ROAD CONDITIONBEFORE & AFTER

IMPROVE LIVING STANDARD IN RURAL AREA.


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BEFORE4-WHEEL DRIVE

AFTER SAL OON CAR

Time Saving


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SAFETY

48

M UDD Y ROAD I SUNSAVE ESPECIA L LY FOR M OTORCYCL E

SOIL ROAD

PROBASE ROAD

!!!


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I i i l i C f


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Initial construction Cost forProbase Road - (1kmx6m or6000m)Peninsular Malaysia

1. ADM-99 materials by client,Including transport, 75 drumsRM527 per drum

RM39,525

2. Chipping stone (27kg/m2)162 tons

RM49 per ton

RM7938

3. Labor & Machinery, Trimming,Curing & compact. (by sub con)0.92M2 x 6000M2 = RM5520

RM5520

4. Labor & Machinery, curing,Sealing & compact (by sub con)RM1.90/M2 x 6000M2=RM11,400

RM11,400

Total cost per/km or 6000M2 RM64,383Cost per M2 RM10,73


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Initial construction cost for Re-surfacing of gravel road(1kmx6m or 6000m)

Peninsular Malaysia1. Materials:

RM35-60 per tonThickness 100mmDensity:2 ton/M3

RM47.50x1200 tons=RM57,000

RM57,000

2 Labor & Machinery (by sub con)for re-surfacing of gravelRM7.50/M length x 1000M

RM7,500

Total cost per/km or 6000M2 RM64500

Cost per M2 RM10.75


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Summary of Comparisoninitial construction cost for

Probase road and Re-surfacing of gravel road.Peninsular Malaysia

Probase road Gravel road

RM64,383 per 6000M2 RM64,500 per 6000M2

RM10,73 per M2 RM10,75 per M2

M i t t F P b d


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Maintenance cost per year(1kmx6m or 6000m)

For Probase roadPeninsular Malaysia

1. Material of ADM-99 Soil Sealant(5% defect=300M2, 4 drums)(4 drumsxRM527=RM2108)

RM2108

2. Material of Chipping stone(5% defect = 300M2,27kg x 300M2=8.1 tons8.1 tons x RM49 = RM396.90)

RM396.90

3 Labor & machinery (by sub con)(Lorry:RM350, labor 4 x RM60 = RM240,Spray pump=RM100,Total cost=RM690RM690/4000M2= RM0.17/M2RM0.17 x 150% = RM0.26/M2RM0.26 x 4 rounds x 6000M2= RM 6240/KM or 6000M2

RM6240

Total cost per 6000M2 RM8744.90

Cost per M2 RM1.46


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Maintenance cost per year(1kmx6m or 6000m2)

For Gravel roadPeninsular Malaysia

1. Annually depression 20% or 1200m2a. Gravel cost(240 tons of gravel required)RM47.50 x 240 tons = RM 11400

RM11,400

2. b. Labor & Machinery (by sub con)Cost for patching,

RM6/m2 x 1200m2 =RM 7200

RM7200

3. Normal grading (by sub con)(RM700/KM x 3 rounds = RM2100)

RM2100

4. Normal Compaction (by sub con)(RM700/KM x 3 rounds = RM2100)

RM2100

Total cost per 6000M2 RM22,800

Cost per M2 RM3.80


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Summary of maintenancecost comparison per year of

Probase road and GravelroadPeninsular Malaysia(1km x 6m or 6000m2)

Probase road Gravel road

RM8744.90 per 6000M2

(Price difference is RM14,055.10)

RM22,800 per 6000M2

RM1.46 per M2 RM3.80 per M2

Initial construction Cost for


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Initial construction Cost forProbase road : SABAH(1km x 6m or 6000m2)

1. ADM-99 materials by client,Including transport, 75 drumsRM584 per drum

RM43,800

2. Chipping stone (27kg/m2)162 tonsRM70 per ton

RM11,340

3. Labor & Machinery, for Trimming,Curing & compact. (by sub con)1.319/M2 x 6000M2=RM7914

RM7,914

4. Labor & Machinery, curing,Sealing & compact. (by sub con)2.503/M2 x 6000M2=RM15,018

RM15,018

Total cost per 6000M2 RM78,072Cost per M2 RM13.01


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Initial construction cost for Re-surfacing of gravel road(1km x 6m or 6000m2)

SABAH1. Materials required : 1200 tons

RM45-80 per tonThickness 100mmDensity:2 ton/M3

RM62.50x1200 tons=RM75,000

RM75,000

2 Labor & Machinery (by sub con)

RM9.50/M length x 1000M

RM9,500


Cost per M2 RM14.08


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Summary of Comparisoninitial construction cost for

Probase road and Re-surfacing of gravel road.(1KM X 6M or 6000M2)SABAHProbase road Gravel road

RM78,072 per 6000M2 RM84,500 per 6000M2


Maintenance cost per year of For Probase road


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Maintenance cost per year ofProbase road - (1km x 6m or6000m2)

For Probase roadSABAH

1. Material of ADM-99 Soil Sealant(5% defect=300M2, 4 drums)(4 drums x RM584 = RM2336)

RM2336

2. Material of Chipping Stones(5% defect=300M2,27kg x 300M2 = 8.1 tons8.1 tons x RM70 = RM567)

RM567

3 Labor & machinery (by sub con)(Lorry :RM350, labor 4 x 60 = RM240,Spray pump=RM100,Total cost=RM690

RM690/4000M2 = RM0.17/m2RM 0.17 x 170% = RM0.29/m2RM0.29/m2 x 4 rounds x 6000m2=RM 6,960)

RM6960


Cost per M2 RM1.64

Maintenance cost per year for For Gravel road


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Maintenance cost per year forGravelRoad .(1km x 6m or 6000m2)

For Gravel roadSABAH

1. Annually depression 20%a. Material required : 240 tons of gravel

Cost =RM62.50 x 240 tons = RM15000

RM15,000

2. b. Labor & Machinery (by sub con)(Cost for patching,RM8/m2 x 1200 tons= RM9600)

RM9,600

3. Normal grading (by sub con)RM900/km x 3 rounds = RM2700

RM2700

4. Normal Compaction (by sub con)(after grading,RM900/m2 x 3 rounds = RM2700)

RM2700


Cost per M2 RM5.00


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Summary comparison onyearly maintenance cost

for Probase road andGravel road. SABAH(1km x 6m or 6000m2)Probase road Gravel road

RM9863.00 per 6000M2

(Price difference is RM 20,137)

RM30,000 per 6000M2



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1. Less vehicle/truck maintenance cost.

2. Less FFB transportation cost.3. Better fruit quality due to 0 down

time.4. Better working/living environment.


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Up-grade To

Soil Stabilized Asphalt Road

Apply a layer of Tack Coat

Lay 50mm thickAsphaltCompact the Asphalt layer


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Location : Ladang Basir Ismail Ulu Tiram.(10 years old PROBASE Road)

After 3 year


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. Main Road To EstateAnd Office.

. Main Road To Palm Oil Mill

67


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68

. Housing Area

. Office Compound.

. Car Park.


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Hilly Area In Estate

69


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LADANG BASI R ISM AI L, ULU TI RAM, JOHOR

SOIL ROAD

GEAVEL ROAD

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Adding Clayey Soil

Cost Effective &Easy MaintenanceAll Season Road.(PROBASE ROAD SYSTEM)


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10: Q & A


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THANK YOU

CONTACT US :PROBASE MANUFACTURING SDN BHD (498742-K)

NO. 70 & 72, JALAN PINANG 23, TAMAN DAYA, 81100 JOHOR BAHRU, JOHOR DARUL TAKZIM, MALAYSIATEL: +607-355 6122 FAX: +607-351 2591Email: [email protected]

www.probase.com.my
mailto:[email protected]://www.probase.com.my/http://www.probase.com.my/mailto:[email protected]

plantation presentation.sealing only 11-07-2013

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