plant location and layout

Plant Location andPlant Location andLayoutLayout

Concept Concept Factors Governing Plant LocationFactors Governing Plant Location 1. Nearness to Raw Materials1. Nearness to Raw Materials 2. Transport Facilities2. Transport Facilities 3. Nearness to Markets3. Nearness to Markets 4. Availability of Labour4. Availability of Labour 5. Availability of Fuel and Power5. Availability of Fuel and Power 6. Availability of Water6. Availability of Water


7. Climatic Conditions7. Climatic Conditions 8. Financial and Other Aids8. Financial and Other Aids 9. Land9. Land 10. Community Attitude10. Community Attitude 11. Presence of related industries11. Presence of related industries 12. Existence of Facilities such as hospitals, 12. Existence of Facilities such as hospitals,

schools, post offices, clubsschools, post offices, clubs 13. Housing Facilities13. Housing Facilities 14. Security14. Security


Locational EconomicsLocational Economics 1. Land1. Land 2. Building/ Rent2. Building/ Rent 3. Equipment and Machinery3. Equipment and Machinery 4. Labour4. Labour 5. Water, power and fuel5. Water, power and fuel 5. Freight – Incoming – Outgoing5. Freight – Incoming – Outgoing 6. Raw Material6. Raw Material 7. Taxes7. Taxes


Rural v/s Urban PlantRural v/s Urban Plant

AdvantagesAdvantages

DisadvantagesDisadvantages


Plant Layout Plant Layout IntroductionIntroduction Objectives of Good Plant LayoutObjectives of Good Plant Layout Principles of Plant LayoutPrinciples of Plant Layout 1. Integration1. Integration 2. Minimum movements and Material Handling2. Minimum movements and Material Handling 3. Smooth and Continuous Flow3. Smooth and Continuous Flow 4. Cubic Space Utilization4. Cubic Space Utilization 5. Safe and Improved Environments5. Safe and Improved Environments 6. Flexibility6. Flexibility


Process LayoutProcess Layout AdvantagesAdvantages DisadvantagesDisadvantages

Product LayoutProduct Layout AdvantagesAdvantages DisadvantagesDisadvantages


Combination Layout Combination Layout Fixed Position LayoutFixed Position Layout AdvantagesAdvantages DisadvantagesDisadvantages

Plant Location and LayoutPlant Location and Layout


Flow patternFlow pattern 1. Line flow1. Line flow 2. L type flow2. L type flow 3. Circular flow3. Circular flow 4. U – type flow4. U – type flow 5. S or inverted S5. S or inverted S 6. Combination of U and line flow pattern 6. Combination of U and line flow pattern


7. Combination of line flow and S type 7. Combination of line flow and S type pattern pattern

8. Combination of line flow and circular type 8. Combination of line flow and circular type 9. Processing Upwards9. Processing Upwards10. Retraction type10. Retraction type11. Inclined flow11. Inclined flow


Work Station DesignWork Station Design 1. Space Requirement1. Space Requirement 2. Other Factors2. Other Factors

Storage Space RequirementsStorage Space Requirements


Plant Layout ProcedurePlant Layout Procedure 1. Accumulation of Basic Data1. Accumulation of Basic Data 2. Analyse and Coordinate Basic Data2. Analyse and Coordinate Basic Data 3. Decide Machinery and Equipment Required3. Decide Machinery and Equipment Required 4. Select the Material Handling System4. Select the Material Handling System 5. Sketch Plan of the plot5. Sketch Plan of the plot 6. Determine a general Flow Pattern6. Determine a general Flow Pattern 7. Design individual Work Station7. Design individual Work Station


8. Assemble the individual work station layout8. Assemble the individual work station layout 9. Calculate the storage space required9. Calculate the storage space required 10. Make the flow diagram10. Make the flow diagram 11. Plan and Locate service areas11. Plan and Locate service areas 12. Make master layout12. Make master layout 13. Check final layout13. Check final layout 14. Get official approval of final layout 14. Get official approval of final layout 15. Install the approved layout15. Install the approved layout


Factory BuildingFactory Building Introduction – A good factory buildingIntroduction – A good factory buildingConsiderations in building designConsiderations in building design 1. Nature of Manufacturing Processes1. Nature of Manufacturing Processes 2. Flexibility2. Flexibility 3. Expandability3. Expandability 4. Service Facilities4. Service Facilities 5. Employee Facilities 5. Employee Facilities


6. Lighting – Advantages – Characteristics – 6. Lighting – Advantages – Characteristics – Nature Nature

7. Heating7. Heating 8. Ventilating8. Ventilating 9. Airconditioning9. Airconditioning 10. Other considerations – Appearance, 10. Other considerations – Appearance,

Strength, Noise Strength, Noise


Types of Factory BuildingTypes of Factory Building 1. Single storey buildings – Advantages - 1. Single storey buildings – Advantages -

DisadvantagesDisadvantages 2. High bay and monitor types2. High bay and monitor types 3. Multistorey buildings – Advantages - 3. Multistorey buildings – Advantages -

DisadvantagesDisadvantages 4. Buildings of special types4. Buildings of special types


Types of building constructionTypes of building construction 1. Wood frame construction1. Wood frame construction 2. Brick construction2. Brick construction 3. Slow burning construction3. Slow burning construction 4. Steel frame construction4. Steel frame construction 5. Reinforced concrete construction5. Reinforced concrete construction 6. Prescast Concrete Construction6. Prescast Concrete Construction


Building MaterialsBuilding Materials For FloorsFor Floors For WallsFor Walls For RoofsFor Roofs


References:References: Industrial Engineering and Management – Industrial Engineering and Management –

Dr. O. P. Khanna – Dhanpat Rai Dr. O. P. Khanna – Dhanpat Rai PublicationsPublications

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THANK YOU!THANK YOU!

plant location and layout

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