plant calculations

8/19/2019 Plant Calculations

1/22

Crude Oil Tank Calculations

Note: These calculations are basic calculations for 1 TankLength=L(ft) 30

Dia=D(ft) 30

Volume= 211 !

Volume= "00#1 $%!&'ass = Volume Densit

'ass = !%"1$ #"&$ !%"#1$ $ Tons'ass *er ft= 1! & " Tons'ass *er +n= 1#!1$1"!& Tons

'ass in ft +nch,oot 0#000 1.000 2.000 3.000 4.000 5.000

0.000 0#000 1#!1$ 3#03% %#!!1 "#0"& $#!&"1.000 18.206 1 #$23 21#2%0 22#$!$ 2%#2$% 2!#$ 12.000 3"#%12 3$# 2 3 #%%" %0# "3 %2#%&0 %3# $3.000 !%#"1& !"#13! !$#"!2 ! #1" "0#"&" "2#2034.000 $2#&2% $%#3%1 $!#&!& $$#3$! $& 2 &0#%05.000 1#030 2#!%$ %#0"% !#!&1 $#0 & "1!6.000 10 #23" 110#$!3 112#2$0 113#$&$ 11!#30% 11"#&217.000 12$#%%2 12 ! 130#%$" 131# 3 133#!10 13!#02$8.000 1%!#"%& 1%$#1"! 1%"&2 1!0#1 1!1#$1" 1!3#233

9.000 1"3#&!% 1"!#3$1 1""#&&& 1"%0! 1" # 22 1$1#%310.000 1&2#0"0 1&3#!$$ 1&!#0 % 1&"#"11 1&& 1& #"%!11.000 200#2"" 201#$&3 203#300 20%#&1$ 20"#33% 20$#&!112.000 21%$2 21 # & 221#!0" 223#023 22%#!%0 22"#0!$13.000 23"#"$& 23 ! 23 #$12 2%1#22 2%2#$%" 2%%#2"314.000 2!%#&&% 2!"#%01 2!$# 1& 2! #%3! 2"0# !2 2"2#%"15.000 2$3#0 0 2$%#"0$ 2$"#12% 2$$#"%1 2$ #1!& 2&0#"$!16.000 2 1#2 " 2 2#&13 2 %#330 2 !#&%$ 2 $#3"% 2 &&117.000 30 #!02 311#01 312#!3" 31%#0!3 31!#!$0 31$#0&$18.000 32$#$0& 32 #22! 330#$%2 332#2! 333#$$" 33!#2 3

19.000 3%!# 1% 3%$#%31 3% %& 3!0#%"! 3!1# &2 3!3#%20.000 3"%#120 3"!#"3$ 3"$#1!% 3""$1 3$0#1&& 3$1#$0!21.000 3&2#32" 3&3#&%3 3&!#3"0 3&"#&$$ 3& % 3& # 1122.000 %00#!32 %02#0% %03#!"" %0!#0&3 %0"#"00 %0$23.000 %1$3& %20#2!! %21#$$2 %23#2& %2%#&0" %2"#32324.000 %3"# %% %3%"1 %3 # $& %%1#% ! %%3#012 %%%#!225.000 %!!#1!0 %!"#""$ %!&% %! #$01 %"1#21& %"2#$3!26.000 %$3#3!" %$%#&$3 %$"#3 0 %$$# 0$ %$ #%2% %&0# %127.000 % 1#!"2 % 3#0$ % %#! " % "#113 % $#"30 % #1%$

-D 2L.% = ft 3

m 3

/g.m 3=


2/22


3/22

6.000 7.000 8.000 9.000 10.000 11.000#103 10#"20 12#13$ 13#"!% 1!#1$1 1"#"&&

2$#30 2&2" 30#3%3 31#&"0 33#3$$ 3%#& %%!#!1! %$#032 %!% !0#0"" !1#!&3 !3#100"3#$21 "!#23& ""#$!! "$2 " #$& $1#30"&1# 2$ &3#%%% &%# "1 &"#%$& &$# ! & #!12100#133 101#"!0 103#1"$ 10%#"&% 10"#201 10$#$1&11! 11 #&!" 121#3$3 122#& 0 12%#%0$ 12!# 2%13"#!%! 13"2 13 #!$ 1%1#0 " 1%2#"13 1%%#1301!%#$!1 1!"#2"& 1!$#$&! 1! #302 1"0#&1 1"2#33"

1$2# !$ 1$%#%$% 1$!# 1 1$$#!0& 1$ #02! 1&0#!%21 1#1"3 1 2#"&0 1 %#1 $ 1 !#$1% 1 $#231 1 $%&20 #3"& 210#&&" 212#%03 213# 20 21!#%3$ 21"# !%22$#!$% 22 #0 2 230#"0 232#12" 233#"%3 23!#1"02%!#$&0 2%$#2 & 2%&1! 2!0#332 2!1#&% 2!3#3""2"3# &" 2"!#!0% 2"$#021 2"!3& 2$0#0!! 2$1#!$22&2#1 2 2&3#$10 2&!#22$ 2&"#$%% 2&"1 2& #$$&300#3 & 301# 1" 303#%33 30%# !0 30"#%"$ 30$# &%31"0% 320#122 321#"3 323#1!" 32%#"$3 32"#1 033"#&10 33 & 33 #&%! 3%1#3"2 3%2#&$ 3%%#3 "

3!!#01" 3!"#!3% 3!!1 3! #!"& 3"1#0&! 3"2#"023$3#222 3$%#$%0 3$"#2!$ 3$$#$$% 3$ #2 1 3&0#&0&3 1#%2& 3 2# %! 3 %#%"3 3 !# &0 3 $#% $ 3 #01%%0 #"3% %11#1!1 %12#"" %1%#1&" %1!#$03 %1$#220%2$#&%0 %2 #3!$ %30#&$! %32#3 2 %33# 0 %3!#%2"%%"#0%" %%$#!"3 %% #0&1 %!0#! & %!2#11! %!3#"32%"%#2!2 %"!#$" %"$#2&$ %"&0% %$0#321 %$1#&3&%&2#%!& %&3# $! %&!#% 3 %&$#010 %&!2$ % 0#0%%!00#""% !02#1&1 !03#" !0!#21" !0"#$33 !0!0


4/22

!1&$0 !20#3&$ !21# 0! !23#%22 !2%# 3 !2"#%!"!3$#0$" !3! 3 !%0#111 !%1#"2& !%3#1%! !%%#""2


5/22

Refnery Tanks Calculation

en!t"# 10#000 (ft)i th= 10#000 (ft)eight= 10#000 (ft)

Volume= L 1000#000

Volume= 2&'ass= Vol Densit'ass= 2! 10#&"0 /g'ass= 2!# 11 Tons

'ass.,t= 2#! 1 Tons'ass.+n= 0#21" Tons Total Di*$oot 0.000 1.000 2.000 3.000 4.000

0.000 0#000 0#21" 0#%32 0#"%& 0#&"%1.000 2#! 1 2#&0$ 3#023 3#23 3#%!!2.000 !#1&2 !#3 & !#"1% !#&30 "#0%"3.000 $#$$3 $# & ! %21 "3$4.000 10#3"% 10#!&0 10#$ " 11#012 11#22&5.000 12# !! 13#1$1 13#3&$ 13#"03 13#&16.000 1!#!%" 1!#$"2 1!# $& 1"#1 % 1"#%107.000 1$ 1!3 1!" 1$&! 1 #0018.000 20#$2& 20# %% 21#1"0 21#3$" 21#! 29.000 23#31 23#!3! 23#$!1 23# "$ 2%#1&3

10.000 2!# 10 2"#12" 2"#3%2 2"#!!& 2"#$$%

ft 3

m 3


6/22

5.000 6.000 7.000 8.000 9.000 10.000 11.0001#0&0 1#2 " 1#!12 1#$2& 1# %% 2#1"0 2#3$"3#"$1 3#&&$ %#103 %#31 %#!3! %#$!1 %# "$"#2"2 "#%$& "#" % "# 10 $#12" $#3%2 $#!!&&!3 #0" #2&! #!01 #$1$ # 33 10#1%

11#%%% 11#""0 11#&$" 12#0 2 12#30& 12#!2% 12#$%01%#03! 1%#2!1 1%#%"$ 1%#"&3 1%#& 1!#11! 1!#3311"#"2" 1"#&%2 1$#0!& 1$#2$% 1$#% 0 1$#$0" 1$# 221 #21$ 1 #%33 1 #"% 1 #&"! 20#0&1 20#2 $ 20#!1321#&0& 22#02% 22#2%0 22#%!" 22#"$2 22#&&& 23#10%2%#3 2%#"1! 2%#&31 2!#0%$ 2!#2"3 2!#%$ 2!#" !2"# 0 2$#20" 2$#%22 2$#"3& 2$#&!% 2$0 2&"


7/22


8/22

%re&'eutraliser Calculation('1)Length=L 1% 4% 1%#333 ftDia=D(ft) #0005one eight= (ft) %#0005one ra ius=r(ft) %#!00

11#3&!&%#$&0 2#%01

CoilsLength=L(ft) 20#000Dia=D(+n) 2 0#1"$ ft

0#%3" Total coils 2$#000

Total *olu+e o, Coils#*3# 11#$$!*olu+e e-cludin! Coils#*1&*3 & #"10 2!#%$!

Vol Dens 21&%#$1 /g 2#1&! Tons231&2#2 3 /g 23.182 Tons

Total ass in 'eutraliser# 2!#3"$ Tons'ass in Vessel.ft= 1#"1$ Tons'ass in Vessel.+n= 0#13! Tons

/ % nc"$oot 0#000 1#000 2#000 3#000 %#000 !#0000#000 0#000 0#13! 0#2$0 0#%0! 0#!%0 0#"$!1#000 1#"1$ 1#$!2 1#&&$ 2#022 2#1!$ 2#2 22#000 3#23% 3#3" 3#!0% 3#"3 3#$$% 3# 0

3#000 %#&!1 %# &" !#121 !#2!" !#3 1 !#!2"%#000 "#%"& "#"03 "#$3& "#&$3 $#00& $#1%3!#000 &! Ü !! % 0 "2! $"0"#000 #$02 #&3$ # $2 10#10$ 10#2%2 10#3$$$#000 11#31 11#%!% 11#!& 11#$2% 11#&! 11# % 12# 3" 13#0$1 13#20" 13#3%1 13#%$" 13#"11

#000 1%#!!3 1%#"&& 1%#&23 1%# !& 1!#0 3 1!#22&10#000 1"#1$0 1"#30! 1"#%%0 1"#!$! 1"#$10 1"#&%!11#000 1$#$&$ 1$# 22 1!$ 1 2 1 $ 1%"212#000 1 #%0% 1 #!3 1 #"$% 1 #&0 1 # %% 20#0$

13#000 21#021 21#1!" 21#2 1 21#%2" 21#!"1 21#" "1%#000 22#"3& 22#$$3 22# 0& 23#0%3 23#1$& 23#313

*olu+e o, *essel#* 1 # -D 2L.% ft3

*olu+e o, Cone#* 2 # -r 2h.3 ft 3

Volume of 5oils=-D 2L.% ft3

ft 3

ft 3 m 3

ass in Cone# 1 #ass in *essel# 2 #


9/22

"#000 $#000 #000 10#000 11#0000#&10 0# %! 1#0&0 1#21! 1#3!0 1#%&!2#%2$ 2#!"2 2#" $ 2#&32 2# "$ 3#102%#0%% %#1$ %#31% %#%% %#!&% %#$1

!#""1 !#$ " !# 31 "#0"" "#201 "#33"$#2$& $#%13 $#!%& $#"&3 $#&1& $# !3& ! #030 #1"! #300 #%3! #!$0

10#!12 10#"%$ 10#$&2 10# 1$ 11#0!2 11#1&$12#12 12#2"% 12#3 12#!3% 12#"" 12#&0%13#$%" 13#&&1 1%#01" 1%#1!1 1%#2&" 1%#%211!#3"3 1!#% & 1!#"33 1!#$"& 1!# 03 1"#03&1"# &0 1$#11! 1$#2!0 1$#3&! 1$#!20 1$#"!!1! $ 1$32 1&"$ 1 #002 1 #13$ 1 #2$220#21% 20#3% 20#%&% 20#"1 20#$!% 20#&&

21#&31 21# "" 22#101 22#23" 22#3$1 22#!0"23#%%& 23#!&3 23#$1& 23#&!3 23# && 2%#123

m 3


10/22

%re&'eutraliser Calculation('2)Length=L 1% 41 1%#0&3 ftDia=D(ft) #0005one eight= (ft) %#0005one ra ius=r(ft) %#!00

& !#%&&%#$&0 2#%01

CoilsLength=L(ft) 20#000Dia=D(+n) 2 0#1"$

0#%3" Total coils 2$#000

Total *olu+e o, Coils#*3# 11#$$!*olu+e e-cludin! Coils#*1&*3 &&3#$1% 2!#02!

Vol Dens 21&%#$1 /g 2#1&! Tons22$$2#"! /g 22.773 Tons

Total ass in 'eutraliser# 2%# !$ Tons'ass in Vessel.ft= 1#"1$ Tons'ass in Vessel.+n= 0#13! Tons

/ % nc"$oot 0#000 1#000 2#000 3#000 %#000 !#0000#000 0#000 0#13! 0#2$0 0#%0! 0#!%0 0#"$!1#000 1#"1$ 1#$!2 1#&&$ 2#022 2#1!$ 2#2 22#000 3#23% 3#3" 3#!0% 3#"3 3#$$% 3# 0

3#000 %#&!1 %# &" !#121 !#2!" !#3 1 !#!2"%#000 "#%"& "#"03 "#$3& "#&$3 $#00& $#1%3!#000 &! Ü !! % 0 "2! $"0"#000 #$02 #&3$ # $2 10#10$ 10#2%2 10#3$$$#000 11#31 11#%!% 11#!& 11#$2% 11#&! 11# % 12# 3" 13#0$1 13#20" 13#3%1 13#%$" 13#"11

#000 1%#!!3 1%#"&& 1%#&23 1%# !& 1!#0 3 1!#22&10#000 1"#1$0 1"#30! 1"#%%0 1"#!$! 1"#$10 1"#&%!11#000 1$#$&$ 1$# 22 1!$ 1 2 1 $ 1%"212#000 1 #%0% 1 #!3 1 #"$% 1 #&0 1 # %% 20#0$

13#000 21#021 21#1!" 21#2 1 21#%2" 21#!"1 21#" "1%#000 22#"3& 22#$$3 22# 0& 23#0%3 23#1$& 23#313


*olu+e o, Cone#* 2 # -r 2h.3 ft 3


ft 3

ft 3 m 3



11/22

"#000 $#000 #000 10#000 11#0000#&10 0# %! 1#0&0 1#21! 1#3!0 1#%&!2#%2$ 2#!"2 2#" $ 2#&32 2# "$ 3#102%#0%% %#1$ %#31% %#%% %#!&% %#$1

!#""1 !#$ " !# 31 "#0"" "#201 "#33"$#2$& $#%13 $#!%& $#"&3 $#&1& $# !3& ! #030 #1"! #300 #%3! #!$0

10#!12 10#"%$ 10#$&2 10# 1$ 11#0!2 11#1&$12#12 12#2"% 12#3 12#!3% 12#"" 12#&0%13#$%" 13#&&1 1%#01" 1%#1!1 1%#2&" 1%#%211!#3"3 1!#% & 1!#"33 1!#$"& 1!# 03 1"#03&1"# &0 1$#11! 1$#2!0 1$#3&! 1$#!20 1$#"!!1! $ 1$32 1&"$ 1 #002 1 #13$ 1 #2$220#21% 20#3% 20#%&% 20#"1 20#$!% 20#&&

21#&31 21# "" 22#101 22#23" 22#3$1 22#!0"23#%%& 23#!&3 23#$1& 23#&!3 23# && 2%#123

m 3


12/22

%ost& leac"er Calculation( 1)Length=L 13 4$ 13#!&3 ftDia=D(ft) #0005one eight= (ft) %#!&3 % 4$5one ra ius=r(ft) %#!00

&"3#" "$#1%% 2#$!1

CoilsLength=L(ft) 20#000Dia=D(ft) 2#000

"2#&00 Total coils 2$#000

Total *olu+e o, Coils#*3# 1" !#"00*olu+e e-cludin! Coils#*3&*1 &31# 0% 23#!!&

Vol Dens 2!03#32% /g 2#!03 Tons21%3$#!!3 /g 21.438 Tons

Total ass in leac"er# 23# %1 Tons'ass in Vessel.ft= 1#!$& Tons'ass in Vessel.+n= 0#132 Tons

/ % nc"$oot 0#000 1#000 2#000 3#000 %#000 !#0000#000 0#000 0#132 0#2"% 0#3 " 0#!2& 0#""01#000 1#!$& 1#$10 1#&%2 1# $% 2#10" 2#23&2#000 3#1!" 3#2&& 3#%20 3#!!2 3#"&% 3#&1"

3#000 %#$3% %#&"" %# & !#130 !#2"2 !#3 %%#000 "#312 "#%%% "#!$" "#$0& "#&%0 "# $2!#000 $#& 0 !% &" %1& !!0"#000 #%"& #"00 #$32 #&"% # " 10#12&$#000 11#0%" 11#1$& 11#310 11#%%2 11#!$% 11#$0" 12#"2% 12#$!" 12#&&& 13#020 13#1!2 13#2&%

#000 1%#202 1%#33% 1%#%"" 1%#! & 1%#$30 1%#&"210#000 1!#$&0 1!# 12 1"#0%% 1"#1$" 1"#30& 1"#%%011#000 1$#3!& 1$#% 0 1$#"22 1$#$!% 1$#&&" 1&12#000 1 3" 1 #0"& 1 #200 1 #332 1 #%"% 1 #! "

13#000 20#!1% 20#"%" 20#$$& 20# 10 21#0%2 21#1$%


*olu+e o, Cone#* 2 # -r 2h.3 ft 3


ft 3

ft 3 m 3



13/22

"#000 $#000 #000 10#000 11#0000#$ 2 0# 2% 1#0!" 1#1&& 1#320 1#%!22#3$0 2#!02 2#"3% 2#$"" 2#& & 3#0303# %& %#0&0 %#212 %#3%% %#%$" %#"0&

!#!2" !#"!& !#$ 0 !# 22 "#0!% "#1&"$#10% $#23" $#3"& $#!00 $#"32 $#$"%"&2 &1% %" #0$& #210 #3%2

10#2"0 10#3 2 10#!2% 10#"!" 10#$&& 10# 2011#&3& 11# $0 12#102 12#23% 12#3"" 12#% &13#%1" 13#!%& 13#"&0 13#&12 13# %% 1%#0$"1%# % 1!#12" 1!#2!& 1!#3 0 1!#!22 1!#"!%1"#!$2 1"#$0% 1"#&3" 1"# "& 1$#100 1$#2321!0 1&2 1%1% 1!%" 1"$& 1&101 #$2& 1 #&"0 1 # 2 20#12% 20#2!" 20#3&&

21#30" 21#%3& 21#!$0 21#$02 21#&3% 21# ""

m 3


14/22

oda Tank Length=L ft

i th= %#000 fteight= %#000 ft

Volume= L 12

Volume= 3"2%#!$" ltr

1006 of Na7 in 8essel= Volume of Vessel 6age of Na7 s*eci9c 1006 of Na7 in 8essel= %!1#&0 /g1006 of Na7 in 8essel= 0#%!2 Ton

1006 of Na7 in 8essel= Volume of Vessel 6age of Na7 s*eci9c 1006 of Na7 in 8essel= 3"2%#!$" 12#" .100 1#1%21006 of Na7 in 8essel= !2!#2$3 /g1006 of Na7 in 8essel= 0#!2! Ton

1006 of Na7 in 8essel= Volume of Vessel 6age of Na7 s*eci9c 1006 of Na7 in 8essel= 3"2%#!$" 1%#33.100 1#1"01006 of Na7 in 8essel= "02#!0" /g1006 of Na7 in 8essel= 0#"03 Ton

5austic ;o a to 7leic *ression,,


15/22

5ru e 5austic in 3"2%#!$"Ltrs is !2!#2$3Ltrs5ru e 5austic.+nch= !2!#2$3.%&5ru e 5austic.+nch= 10# %3 /g.+nch5austic so a use .+nch=0#2&%.10# %3 0#02" /g.+nch

+f 0#26 ,,< *resent in oil then in 'athematical e>*ression

,,


16/22

ra8it

ra8it

ra8it


17/22


18/22

"ee /ecantin!(/3)Length(L) 1"#000 ft

i th(?) fteight( ) ft

Volume= L

Volume= 102%#000Volume= 2 &'ass= 2"3&$#$33 /g'ass= 2"#3&& Tons'ass.,t= 3#2 & Tons'ass.+n= 0#2$! Tons

ass nc"$oot 0 1 2 3 % !

0 0 0#2$! 0#!! 0#&2! 1#1 1#3$!1 3#2 & 3#!$3 3#&%& %#123 %#3 & %#"$3

2 "#! " "#&$1 $#1%" $#%21 $#" " $# $13 #& % 10#1" 10#%%% 10#$1 10# % 11#2"% 13#1 2 13#%"$ 13#$%2 1%#01$ 1%#2 2 1%#!"$! 1"#% 1"#$"! 1$#0% 1$#31! 1$#! 1$#&"!" 1 #$&& 20#0"3 20#33& 20#"13 20#&&& 21#1"3$ 23#0&" 23#3"1 23#"3" 23# 11 2%#1&" 2%#%"1& 2"#3&%

ft 3

m 3


19/22

" $ & 10 111#"! 1# 2! 2#2 2#%$! 2#$! 3#02!

%# %& !#223 !#% & !#$$3 "#0%& "#323

%" !21 $ " #0$1 #3%" #"2111#!%% 11#&1 12#0 % 12#3" 12#"%% 12# 11%#&%2 1!#11$ 1!#3 2 1!#""$ 1!# %2 1"#21$1% 1%1! 1" 1 "! 1 #2% 1 #!1!

21#%3& 21#$13 21# && 22#2"3 22#!3& 22#&132%#$3" 2!#011 2!#2&" 2!#!"1 2!#&3" 2"#111


20/22

/ecantin! /1 /2 Calculation

Length= fti th= eight=

Volume= !12#000

Volume= 1%#%'ass= 131 3#&"" /g'ass= 13#1 % Ton'ass.ft= 1#"% Ton'ass.+n= 0#13$ Ton

ass nc"$oot 0.000 1.000 2.000 3.000 4.000

0.000 0 0#13$ 0#2$% 0#%11 0#!%&1.000 1#"% 1#$&" 1# 23 2#0"0 2#1 $2.000 3#2 & 3#%3! 3#!$2 3#$0 3#&%"3.000 %# %$ !#0&% !#221 !#3!& !#% !4.000 "#! " "#$33 "#&$0 $#00$ $#1%%5.000 %! &2 !1 "!" $ 36.000 #& % 10#031 10#1"& 10#30! 10#%%27.000 11#!%3 11#"&0 11#&1$ 11# !% 12#0 1

ft 3

m 3


21/22

5.000 6.000 7.000 8.000 9.000 10.000 11.0000#"&! 0#&22 0# ! 1#0 " 1#233 1#3$ 1#!0$2#33% 2#%$1 2#"0& 2#$%! 2#&&2 3#01 3#1!"3# &3 %#120 %#2!$ %#3 % %#!31 %#""& %#&0!!#"32 !#$" !# 0" "#0%3 "#1&0 "#31$ "#%!%$#2&1 $#%1& $#!!! $#" 2 $#&2 $# "" g 30 #0"$ #20% #3%1 #%$& #"1! #$!2

10#!$ 10#$1" 10#&!3 10# 0 11#12$ 11#2"% 11#%0112#22& 12#3"! 12#!02 12#"3 12#$$" 12# 13 13#0!0


22/22

;o a Tanki

@aume !Length % ft

i th 2#2! fteight % ft

Volume 3"

Volume 1#01 %%% @ formula ?e kno? that

;*#gr=;*#gr= 1#03!$1%;*#gr= Densit of LiAui .Densit of ater

Densit = 103!#$1%'ass= Volume Densit'ass= 10!!#&!2 /g

+f 0#26 ,,< *resent in 7il in 1"000 /gB Then,fa= 0#2 6

Total ,fa= 32 /g'ass *er ,t= &$# &$$ /g.ft

'ass *er +nch= $#33230& /g.+nch

$#33 /g so a nee e to remo8e ,,< reAuires= 1 +nch32 /g so a nee e to remo8e ,,< reAuires= 23%#"33

o@

ft 3

m 3

1%!.(1%!4 o@)

/g.m 3

plant calculations

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