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FRAUNHOFER AUTOMOBILE PRODUCTION ALLIANCE Fraunhofer Automobile Production Alliance Alliance Office Fraunhofer Institute for Machine Tools and Forming Technology IWU Reichenhainer Straße 88 09126 Chemnitz, Germany Management Lars Koch Phone +49 371 5397-1365 [email protected] www.iuw.fraunhofer.de Spokesperson Prof. Dr. Dirk Landgrebe www.automobil.fraunhofer.de Business Unit Planning, Control and Logistics Fraunhofer Institute for Material Flow and Logistics IML Joseph-von-Fraunhofer-Str. 2 – 4 44227 Dortmund, Germany Management Marco Motta Phone +49 231 9743-133 [email protected] www.iml.fraunhofer.de Challenges for planning, control and logistics The development of automotive supply chains will be affected by various trends in the upcoming years. An increasing rate of purchases, production and sales volumes from developing countries leads to a shift of local structures. The transformation of the seller’s market into a buyer’s market affects the increasing demand for complex and individual vehicles. Sustainability and the development of alternative engines become increasingly important and push the dynamic process of innovation. The increasing pressure on cost efficiency throughout the supply chain leads to high demands for efficient networks, especially against the background of increasing uncertainty. These challenges must be met with forward-looking planning, efficient management and innovative logistics concepts to make automotive manufac- Our services PLANNING, CONTROL AND LOGISTICS turing and its integration in supply chains sustainable for the future. Against the background of the afore- mentioned challenges, the business unit of planning, control and logistics within the Fraunhofer Automobile Production Alliance offers solutions for the following key subjects: – Planning and control processes: Efficient design and management of processes and production systems in complex automotive networks. – IT systems and technology: Innovative information systems enable the exchange of large volumes of data and specific information for production and the whole supply chain. – Logistics and SCM: Innovative approaches and technologies for efficient internal and external logistics as well as supply chain management. © artstudio_pro - Fotolia.com

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Page 1: PLANNING, CONTROL AND LOGISTICS - Fraunhofer · PDF fileplanning, control and logistics within the Fraunhofer Automobile Production Alliance offers solutions for the following key

F R A U N H O F E R A U T O M O B I L E P R O D U C T I O N A L L I A N C E

Fraunhofer Automobile

Production Alliance

Alliance Office

Fraunhofer Institute for Machine Tools

and Forming Technology IWU

Reichenhainer Straße 88

09126 Chemnitz, Germany

Management Lars Koch

Phone +49 371 5397-1365

[email protected]

www.iuw.fraunhofer.de

Spokesperson

Prof. Dr. Dirk Landgrebe

www.automobil.fraunhofer.de

Business Unit Planning, Control

and Logistics

Fraunhofer Institute for Material Flow

and Logistics IML

Joseph-von-Fraunhofer-Str. 2 – 4

44227 Dortmund, Germany

Management Marco Motta

Phone +49 231 9743-133

[email protected]

www.iml.fraunhofer.de

Challenges for planning, control

and logistics

The development of automotive supply

chains will be affected by various trends in

the upcoming years. An increasing rate of

purchases, production and sales volumes

from developing countries leads to a shift

of local structures. The transformation of

the seller’s market into a buyer’s market

affects the increasing demand for complex

and individual vehicles. Sustainability and

the development of alternative engines

become increasingly important and push

the dynamic process of innovation. The

increasing pressure on cost efficiency

throughout the supply chain leads to high

demands for efficient networks, especially

against the background of increasing

uncertainty.

These challenges must be met with

forward-looking planning, efficient

management and innovative logistics

concepts to make automotive manufac-

Our services

PLANNING, CONTROL AND LOGISTICS

turing and its integration in supply chains

sustainable for the future.

Against the background of the afore-

mentioned challenges, the business unit of

planning, control and logistics within the

Fraunhofer Automobile Production Alliance

offers solutions for the following key

subjects:

– Planning and control processes:

Efficient design and management of

processes and production systems in

complex automotive networks.

– IT systems and technology:

Innovative information systems enable the

exchange of large volumes of data and

specific information for production and

the whole supply chain.

– Logistics and SCM:

Innovative approaches and technologies

for efficient internal and external logistics

as well as supply chain management.

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Page 2: PLANNING, CONTROL AND LOGISTICS - Fraunhofer · PDF fileplanning, control and logistics within the Fraunhofer Automobile Production Alliance offers solutions for the following key

The specific services and technologies

offered by the alliance in this business

unit are presented here.

Planning and control processes

In the future, it will be necessary to make

production networks more versatile by

forward-looking planning and efficient

control. In particular, the 4th industrial

revolution will require changes of planning

and control concepts.

To deal with the growing complexity and

the need for versatility in automotive supply

chains, special solutions for planning and

managing processes, and production

systems are offered by the Fraunhofer

institutes. This includes especially the

following topics:

Order fulfillment processes

– Holistic design and evaluation of the

order fulfillment process

– Production program planning

– ATP / CTP

– Sequence planning

– Demand and capacity management

Design of production systems

– Lean Management

– Valuestream-oriented Factory

– Machinery and service management

– Total productive management (TPM)

Global planning and management

– Integrated product and process planning

– Process oriented management systems

– Supplier development

Logistics and SCM

Supply chains become more and more

global and complex due to the steadily

increasing globalization. This demands the

design of close interactions throughout the

supply chain. Therefore, the Fraunhofer

alliance provides innovative approaches for

efficient and sustainable internal and

external logistics and automotive supply

chain management.

This especially includes the following main

topics:

Supply chain management

– Design and planning of production

and logistics networks

– Optimization of production networks

– Supplier evaluation and selection

– Training and management games

Technology and automation

– Material flow technology and automation

– Material flow planning and planning of

logistics systems

Production logistics

– Stuctural and process optimization

– Factory organization

– Supply concepts for production

Integrated management systems

– Quality management

– Environmental management: Green

Logistics

– Risk management

Transport systems and management

– Design and planning of transportation

networks

– Multimodal transport

IT systems and technology

Model-based planning and control

– Supply chain & material flow simulation

– Assistance systems for SCM & Intralogistics

– Digital factory and production

Production control

– Control and communication technology

and systems

– Energy monitoring

– Fieldbus systems

– Automation technology

– MES

– OPC-Tools

Identification and locating

– Auto ID and RFID

– Telematic systems

Data management

– Content management

– Data mining and Big Data

– Web 2.0-tools

– Product data management

Selection of automotive-logistics IT

– Request for proposal and requirement

specifications

– Tender management

Image processing and evaluation

– Innovative interaction technologies

– Automatic inspection

The interconnection and efficient manage-

ment of global automotive networks

requires innovative information systems

across all levels of OT (e.g. shop floor level,

MES, ERP, SCM). The alliance institutes

offer solutions for data exchange and IT

support for the following main topics:

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