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PISTON PUMPS Copyright Eaton Hydraulics 2000 Steve Skinner, Eaton Hydraulics, Havant, UK

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Page 1: Piston pumps

PISTON PUMPSPISTON PUMPS

Copyright Eaton Hydraulics 2000Copyright Eaton Hydraulics 2000

Steve Skinner, Eaton Hydraulics, Havant, UKSteve Skinner, Eaton Hydraulics, Havant, UK

Page 2: Piston pumps

IntroductionIntroduction

ProductsProducts

PISTON PUMPSPISTON PUMPS

Page 3: Piston pumps

CYLINDER BLOCK AND PISTONCYLINDER BLOCK AND PISTON

Page 4: Piston pumps

CYLINDER BLOCK AND PISTONCYLINDER BLOCK AND PISTON

Page 5: Piston pumps

PISTON SHOEPISTON SHOE

Page 6: Piston pumps

ROTATING GROUPROTATING GROUP

Page 7: Piston pumps

PISTON PUMP PRINCIPLEPISTON PUMP PRINCIPLE

Page 8: Piston pumps

FIXED DISPLACEMENT AXIAL PISTON PUMPFIXED DISPLACEMENT AXIAL PISTON PUMP

1

2

Page 9: Piston pumps

FIXED DISPLACEMENT PISTON PUMPFIXED DISPLACEMENT PISTON PUMP

QQ

Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

Page 10: Piston pumps

Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

QQ

STROKESTROKE

VARIABLE DISPLACEMENT PUMP - MAX FLOWVARIABLE DISPLACEMENT PUMP - MAX FLOW

Page 11: Piston pumps

Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

STROKESTROKE

QQ

VARIABLE DISPLACEMENT PUMP - REDUCED FLOWVARIABLE DISPLACEMENT PUMP - REDUCED FLOW

Page 12: Piston pumps

Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

STROKESTROKE

QQ

VARIABLE DISPLACEMENT PUMP - REDUCED FLOWVARIABLE DISPLACEMENT PUMP - REDUCED FLOW

Page 13: Piston pumps

Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

QQ

STROKESTROKE

VARIABLE DISPLACEMENT PUMP - ZERO FLOWVARIABLE DISPLACEMENT PUMP - ZERO FLOW

Page 14: Piston pumps

Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

STROKESTROKE

VARIABLE DISPLACEMENT PUMP - ZERO FLOWVARIABLE DISPLACEMENT PUMP - ZERO FLOW

Page 15: Piston pumps

QQ

VARIABLE DISPLACEMENT PUMP - REVERSED FLOWVARIABLE DISPLACEMENT PUMP - REVERSED FLOW

Page 16: Piston pumps

SINGLE OPERATING PISTONSINGLE OPERATING PISTON

Page 17: Piston pumps

DOUBLE ACTING OPERATING PISTONDOUBLE ACTING OPERATING PISTON

Page 18: Piston pumps

DUAL OPERATING PISTONDUAL OPERATING PISTON

Page 19: Piston pumps

PERPENDICULAR OPERATING PISTONPERPENDICULAR OPERATING PISTON

Page 20: Piston pumps

PINTLEPINTLE

SADDLESADDLE

SWASH PLATE BEARINGSWASH PLATE BEARING

Page 21: Piston pumps

PISTON SHOE LUBRICATIONPISTON SHOE LUBRICATION

Page 22: Piston pumps

PISTON SHOE LUBRICATIONPISTON SHOE LUBRICATION

Page 23: Piston pumps

TYPICAL CONSTRUCTIONTYPICAL CONSTRUCTION

Page 24: Piston pumps

TYPICAL CONSTRUCTIONTYPICAL CONSTRUCTION

Page 25: Piston pumps

OPEN LOOP TRANSMISSIONOPEN LOOP TRANSMISSION

Page 26: Piston pumps

OPEN LOOP TRANSMISSIONOPEN LOOP TRANSMISSION

Page 27: Piston pumps

OPEN LOOP TRANSMISSIONOPEN LOOP TRANSMISSION

Page 28: Piston pumps

OPEN LOOP TRANSMISSIONOPEN LOOP TRANSMISSION

Page 29: Piston pumps

OVER CENTRE OPEN LOOP TRANSMISSIONOVER CENTRE OPEN LOOP TRANSMISSION

Page 30: Piston pumps

CLOSED LOOP TRANSMISSIONCLOSED LOOP TRANSMISSION

Page 31: Piston pumps

CLOSED LOOP TRANSMISSIONCLOSED LOOP TRANSMISSION

Page 32: Piston pumps

CLOSED LOOP TRANSMISSIONCLOSED LOOP TRANSMISSION

Page 33: Piston pumps

CLOSED LOOP TRANSMISSIONCLOSED LOOP TRANSMISSION

Page 34: Piston pumps

CLOSED LOOP TRANSMISSIONCLOSED LOOP TRANSMISSION

Page 35: Piston pumps

CLOSED LOOP TRANSMISSIONCLOSED LOOP TRANSMISSION

Page 36: Piston pumps

TYPICAL CLOSED LOOP CIRCUITRYTYPICAL CLOSED LOOP CIRCUITRY

Page 37: Piston pumps

DIRECT DISPLACEMENT CONTROL:

Manual Electric Motor Pilot pressure Electronic

DIRECT DISPLACEMENT CONTROL:

Manual Electric Motor Pilot pressure Electronic

DISPLACEMENT CONTROL OPTIONSDISPLACEMENT CONTROL OPTIONS

CONTROL PRESSURE / DISPLACEMENT CONTROL:

Pressure Compensation Load Sensing Constant Power

PRESSURE / DISPLACEMENT CONTROL:

Pressure Compensation Load Sensing Constant Power

Page 38: Piston pumps

Q

MANUAL DISPLACEMENT CONTROLMANUAL DISPLACEMENT CONTROL

Page 39: Piston pumps

ELECTRIC DISPLACEMENT CONTROLELECTRIC DISPLACEMENT CONTROL

M

Q

~8 sec ~40 secM

Page 40: Piston pumps

ELECTRONIC DISPLACEMENT CONTROLELECTRONIC DISPLACEMENT CONTROL

UU

Q

U

tMIN ~ 300 mS - 1000 mS

Page 41: Piston pumps

PILOT PRESSURE DISPLACEMENT CONTROLPILOT PRESSURE DISPLACEMENT CONTROL

PP

Q

PP (bar)10 40

Page 42: Piston pumps

PRESSURE COMPENSATIONPRESSURE COMPENSATION

Q

P

Page 43: Piston pumps

LOAD SENSINGLOAD SENSING

P2

P1

Q

PP1P2

Page 44: Piston pumps

POWER LIMITINGPOWER LIMITING

Q

P

P.Q

Page 45: Piston pumps

Displacements to 750+ cm3/r

Pressure capabilities to 350/400 bar

High noise level

Sensitive to poor inlet conditions & contamination

High overall efficiency

Good life expectancy

Large, bulky units

Good fluid compatibility

High cost.

Displacements to 750+ cm3/r

Pressure capabilities to 350/400 bar

High noise level

Sensitive to poor inlet conditions & contamination

High overall efficiency

Good life expectancy

Large, bulky units

Good fluid compatibility

High cost.

AXIAL PISTON PUMP CHARACTERISTICSAXIAL PISTON PUMP CHARACTERISTICS

Page 46: Piston pumps

IntroductionIntroduction

ProductsProducts

PISTON PUMPSPISTON PUMPS

Page 47: Piston pumps

210 bar210 bar

140 bar140 bar

1111 1414 2121 3333 4343 6262 9595 198198

cm3 / revcm3 / rev

Classic product

Single control piston

No separate valve plate

Pintle bearing yoke

Fixed displacements up to 95 cm3/rev.

Classic product

Single control piston

No separate valve plate

Pintle bearing yoke

Fixed displacements up to 95 cm3/rev.

PVB SERIESPVB SERIES

Page 48: Piston pumps

PVE SERIESPVE SERIES

Mainly mobile applications

Single control piston

Pintle bearing yoke

Through drive option

Integral vane pump option.

Mainly mobile applications

Single control piston

Pintle bearing yoke

Through drive option

Integral vane pump option.

2525

210 bar210 bar

185 bar185 bar

cm3 / revcm3 / rev4141 4545

CONTROLS

Pressure compensator

Load sensing

Remote compensator

Electric dual setting compensator

Accumulator unloading compensator

CONTROLS

Pressure compensator

Load sensing

Remote compensator

Electric dual setting compensator

Accumulator unloading compensator

Page 49: Piston pumps

PVQ SERIESPVQ SERIES

210 bar210 bar

140 bar140 bar

1111

cm3 / revcm3 / rev1414 2121 2525 3333 4141 4545

Industrial pump range comprising

quietened versions of PVB & PVE

Single control piston

Pintle bearing yoke.

Industrial pump range comprising

quietened versions of PVB & PVE

Single control piston

Pintle bearing yoke.

CONTROLS

Pressure compensator

Load sensing

Remote compensator

Electric dual setting compensator

Accumulator unloading compensator

CONTROLS

Pressure compensator

Load sensing

Remote compensator

Electric dual setting compensator

Accumulator unloading compensator

185 bar185 bar

Page 50: Piston pumps

TA 19 SERIES TRANSMISSION PUMPSTA 19 SERIES TRANSMISSION PUMPS

PMAX PMAX

210210

350350

barbar psipsi

30003000

50005000

41 cm3/rev41 cm3/rev

41 + 41 cm3/rev41 + 41 cm3/rev

Medium duty hydrostatic transmission for mobile applications

Single and double units with integral charge and auxiliary pumps

Based on PVE open loop pump

Aluminium body

Typical applications include fork lift trucks and skid-steer loaders.

Medium duty hydrostatic transmission for mobile applications

Single and double units with integral charge and auxiliary pumps

Based on PVE open loop pump

Aluminium body

Typical applications include fork lift trucks and skid-steer loaders.

Page 51: Piston pumps

PVH SERIESPVH SERIES

250 bar250 bar5757

cm3 / revcm3 / rev7474 9898 131131

Industrial and mobile pump range

Wide range of control options (including torque limiting)

Control piston plus bias piston

200% through drive capability

Saddle bearing yoke.

Industrial and mobile pump range

Wide range of control options (including torque limiting)

Control piston plus bias piston

200% through drive capability

Saddle bearing yoke.

Page 52: Piston pumps

PVM SERIESPVM SERIES

PMAX PMAX

230230

230 barRange

250250

280280

3300330036003600

40004000

barbar psipsi

PMAX PMAX

280280320320

350350

4000400046004600

50005000

barbar psipsi Low noise Industrial and Mobile

pump series

Single control piston

Saddle bearing yoke

200% through drive capability.

Low noise Industrial and Mobile pump series

Single control piston

Saddle bearing yoke

200% through drive capability.

280 barRange

Page 53: Piston pumps

PVM SERIESPVM SERIES

20203232

50506363

8181

106106

141 cm3/r141 cm3/r

18 28 45 57 74 98 131 cm3/r 18 28 45 57 74 98 131 cm3/r

- 230 bar - 230 bar

- 280 bar - 280 bar

Page 54: Piston pumps

PVX SERIES HYDROKRAFT PUMPSPVX SERIES HYDROKRAFT PUMPS

PMAX PMAX 420 bar420 bar

350 bar350 bar

High pressure open loop pumps for industrial applications

Wide range of control options

Saddle bearing yoke with single axial control piston.

High pressure open loop pumps for industrial applications

Wide range of control options

Saddle bearing yoke with single axial control piston.

Page 55: Piston pumps

PVW SERIES HYDROKRAFT PUMPSPVW SERIES HYDROKRAFT PUMPS

High pressure open loop pumps for industrial applications

Wide range of control options

Saddle bearing yoke with perpendicular control piston

Suitable for larger displacements and multiple units.

High pressure open loop pumps for industrial applications

Wide range of control options

Saddle bearing yoke with perpendicular control piston

Suitable for larger displacements and multiple units.

PMAX PMAX 420 bar420 bar

350 bar350 bar

Page 56: Piston pumps

cm3/revcm3/rev

250250 360360 500500 7507506666 9090 130130 180180

PVX PVX

PVW PVW

PVX & PVW SERIES OPEN LOOP PUMPSPVX & PVW SERIES OPEN LOOP PUMPS

Page 57: Piston pumps

TVW SERIES HYDROKRAFT TRANSMISSION PUMPSTVW SERIES HYDROKRAFT TRANSMISSION PUMPS

High pressure closed loop pumps for industrial applications

Wide range of control options

Saddle bearing yoke with perpendicular control piston

Integral pilot and charge pump options.

High pressure closed loop pumps for industrial applications

Wide range of control options

Saddle bearing yoke with perpendicular control piston

Integral pilot and charge pump options.

PMAX PMAX 420 bar420 bar

350 bar350 bar

Page 58: Piston pumps

cm3/revcm3/rev

130130 180180 250250 360360 500500 750750

TVW TVW

TVW SERIES CLOSED LOOP PUMPSTVW SERIES CLOSED LOOP PUMPS

Page 59: Piston pumps

INTEGRATED MOTOR PUMPINTEGRATED MOTOR PUMP

An oil-cooled electric motor and pump assembly mounted within a noise reducing shroud

Page 60: Piston pumps

INTEGRATED MOTOR PUMPINTEGRATED MOTOR PUMP

An oil-cooled electric motor and pump assembly mounted within a noise reducing shroud

Page 61: Piston pumps

INTEGRATED MOTOR PUMPINTEGRATED MOTOR PUMP

An oil-cooled electric motor and pump assembly mounted within a noise reducing shroud

Page 62: Piston pumps

Significant noise and space reductions

Suitable for standard single or multiple vane or piston pumps

Access port for pump control adjustments

Available in five power sizes from 15 to 92 kW.

Significant noise and space reductions

Suitable for standard single or multiple vane or piston pumps

Access port for pump control adjustments

Available in five power sizes from 15 to 92 kW.

kW - 15 22 45 75 92kW - 15 22 45 75 92HP - 20 30 60 100 125HP - 20 30 60 100 125

INTEGRATED MOTOR PUMPINTEGRATED MOTOR PUMP

Page 63: Piston pumps

PVX / PVWPVX / PVW

PVM

PVH

PVQ

PVE

DISPLACEMENT DISPLACEMENT

PRESSURECAPABILITYPRESSURECAPABILITY

PISTON PUMP RANGEPISTON PUMP RANGE

Page 64: Piston pumps

PISTON PUMPSPISTON PUMPS

Copyright Eaton Hydraulics 2000Copyright Eaton Hydraulics 2000

Steve Skinner, Eaton Hydraulics, Havant, UKSteve Skinner, Eaton Hydraulics, Havant, UK