piping data specification standard document …_piping...piping data specification standard document...

Piping Data Specification Standard Document

Page

Issue Date

Engineering

TFC-ENG-STD-47, REV A-0

1 of 72

September 28, 2017

USQ #17-1414-D

Ownership Matrix

Click for copy of Word (native) file

TABLE OF CONTENTS

1.0 PURPOSE AND SCOPE ................................................................................................................ 2 2.0 IMPLEMENTATION ..................................................................................................................... 2 3.0 STANDARD ................................................................................................................................... 3

3.1 General Requirements ......................................................................................................... 3 3.2 General Design Criteria ...................................................................................................... 3 3.3 Other Piping Design Criteria .............................................................................................. 4 3.4 Piping Data Specification Sheets ........................................................................................ 4

4.0 DEFINITIONS ................................................................................................................................ 5 5.0 SOURCES ....................................................................................................................................... 5

5.1 Requirements ...................................................................................................................... 5 5.2 References ........................................................................................................................... 5

TABLE OF ATTACHMENTS

ATTACHMENT A – PIPING DATA SPECIFICATION SHEETS ............................................................ 7 ATTACHMENT B – PIPING DATA SPECIFICATION LISTING BY FACILITY ................................ 66 ATTACHMENT C – PIPE CLASS CROSSWALK .................................................................................. 72


Page

Issue Date

Engineering


2 of 72

September 28, 2017

1.0 PURPOSE AND SCOPE

This standard provides requirements for piping system design and material selection for facilities

within the scope of the Tank Operations Contractor (TOC) and subcontract engineers on piping

system design and material selection as required by the WRPS facility Contract.

This standard incorporates the use of ASME B31.1, B31.3 B31.9 and American Water Works

Association (AWWA) Code requirements that apply to the material specifications for pipe,

fittings, flanges, valves, and other associated piping components. The scope includes piping

design of permanent and temporary piping structures, systems, and components (SSCs) for TOC

facilities. This revision of this standard does not apply to the Effluent Treatment Facility (ETF),

Low Activity Waste Pretreatment System (LAWPS) This standard provides requirements for

piping system design and material selection for facilities within the scope of the Tank Operations

Contractor (TOC) and subcontract engineers on piping system design and material selection as

required by the WRPS facility Contract.

This standard incorporates the use of ASME B31.1, B31.3 B31.9 and American Water Works

Association (AWWA) Code requirements that apply to the material specifications for pipe,

fittings, flanges, valves, and other associated piping components. The scope includes piping

design of permanent and temporary piping structures, systems, and components (SSCs) for TOC

facilities. This revision of this standard does not apply to the Effluent Treatment Facility, Low

Activity Waste Pretreatment System, or the 222-S Laboratory.3.2, or the 222-S Laboratory.

The Standard Owner will consider use of such specific requirements based on their merits for

designing piping system. Approved deviations, clarifications, interpretations, and equivalent

codes and standards are documented in this Standard. New clarifications or requests for

deviations shall be requested from the Standard Owner and may be used once approved, prior to

incorporation.

2.0 IMPLEMENTATION

This standard is effective on the date shown in the header.

Deviations to any requirements of this standard shall be requested from the standard owner.

Piping system design projects that are started after, or do not have approved design inputs

before1, the issue date of Revision A of this standard shall follow the applicable requirements of

this standard and incorporate those requirements into their specifications and applicable design

documentation.

New piping system design projects that are in progress with approved design inputs (past

preliminary design) prior to the issue date of Revision A of this standard shall continue to use

their code of record based on the functional and operational requirements at the time the systems

were authorized for operation.

Maintenance, repair, and replacement of individual minor components within existing piping

system shall normally follow the existing code of record for the system, according to

TFC-OPS-MAINT-C-01. The WRPS Environmental organization and the Standard Owner

1As determined by design input approval signatures on the Modification Traveler.


Page

Issue Date

Engineering


3 of 72

September 28, 2017

should be consulted if performing an equivalent component replacement to determine if this

standard applies to the replacement components.

Implementation of this standard is required after completion of the training phase for piping

specifications throughout the TOC facilities ensures compliance with the current procedures and

regulatory requirements.

3.0 STANDARD

Minimum requirements are identified by SHALL statements; while design goals are identified by

SHOULD statements. Design of the piping system shall comply with the government and

non-government source documents as listed in the applicable sections of this document.

3.1 General Requirements

The Design Authority (DA) and Subject Matter Expert (SME) have the authority to implement a

graded approach to the design input development based upon a determination of the complexity

of the problem, according to TFC-ENG-DESIGN-D-55.1 and TFC-ENG-DESIGN-D-13.2. The

decision SHALL be documented in the design documentation (e.g., Modification Traveler, ECN,

etc.) with the concurrence of the appropriate subject matter experts (SMEs). The DA should

NOT use the graded approach in a sole effort to meet schedule commitments or reduce cost.

3.2 General Design Criteria

The applicable consensus codes below.

ASME B31.1, Power Piping

ASME B31.3, Process Piping

ASME B31.9, Building Services Piping

AWWA Standards C200, C206, C900.

3.2.1 Piping Design Criteria

Selection of inappropriate codes, standards, and requirements could add to the cost of design

and construction. Thus, selection of piping standards such as ASME B31.1, B31.3, and B31.9 are

needed to ensure design features are considered for meeting the safety codes.

ASME B31.1 Power Piping Code applies to boiler external piping for power boilers and high

temperature, high pressure water boilers in which steam or vapor is generated at a pressure

greater than 15 psig, and high temperature water is generated at pressures exceeding 160 psig,

and/or temperatures exceeding 250°F. This code includes, but is not limited to, steam, water, oil,

gas, and air services. This code makes provisions to allow the use of nonmetallic piping for water

systems.

The ASME B31.3, Process Piping Code applies to piping systems found in petroleum refineries,

chemical, pharmaceutical, textile, paper, semiconductor, and cryogenic plants, and related

processing plants and terminals. Code excludes piping systems designed with internal pressures

at or below 15 psig provided the fluid is nonflammable, nontoxic, and not damaging to human

tissue and its design temperature is –20 to 366 °F. The code does not apply to operation,

examination inspection, testing and maintenance, or repair of piping that has been placed in

service.


Page

Issue Date

Engineering


4 of 72

September 28, 2017

ASME B31.9 Building Service Piping Code applies to piping in industrial, institutional,

commercial, and public housing and multiunit residences. The code does not cover the range and

sizes, pressures, and temperature covered in ASME B31.1. The minimum temperature for all

services is 0°F. The code also covers boiler external piping for steam boilers with 15 psig

maximum pressure and water-heating units with 160 psig maximum pressure and 250°F

maximum temperature. The code pipe size is limited to 30-inch nominal pipe size and 0.5-inch

wall thickness for carbon steel. Stainless-steel pipe is limited to 12-inch nominal pipe size and

0.5-inch wall thickness. Thermoplastics are limited to 14-inch nominal pipe size. This code

allows the use of nonmetallic piping systems. Code only applies to non-radiological piping.

AWWA Standards cover water pipe, treatment chemicals, storage facilities, valves,

appurtenances, and utility management practices.

3.3 Other Piping Design Criteria

3.3.1 Process/Waste Piping

ASME B31.3 defines design pressure as a pressure not less than the expected maximum sustained

operating pressure. Design temperature is defined as the maximum sustained temperature.

Waste transfer primary piping systems for pumping of a double-shell tank (DST) fluids shall

comply with TFC-ENG-STD-22.

Temporary waste transfer lines that employ a primary waste transfer hose encased by a secondary

hose (hose-in-hose) shall comply with TFC-ENG-STD-21.

3.3.2 Ventilation Piping/Ductwork

Refer to TFC-ENG-STD-07 for design of ventilation systems.

3.4 Piping Data Specification Sheets

Attachment A summarizes the requirements of this Standard; this attachment contains the Piping

Data Specifications sheets for various piping services and material classes. At the time of release

of this Standard, not all piping data specifications are shown in this document.

3.4.1 Codes and Standards

The applicable design codes or standards are as noted on the piping data specifications summary.

Any conflicts between this document and the applicable design codes shall be brought to the

attention of the WRPS piping engineering group and the facility/system design authority.

Standards provide specific design criteria and rules for individual components or classes of

components such as valves, flanges and fittings.

3.4.2 Pressure-Integrity Standards

Pressure integrity standards provide performance criteria. Components designed and

manufactured to the same standards will function in an equivalent manner. For example, all


Page

Issue Date

Engineering


5 of 72

September 28, 2017

ASTM A105 Class 150 flanges, which are constructed in accordance with ASME Standard B16.5

(Pipe Flanges and Flanged Fittings), have a pressure-temperature rating of 200 psig at 400°F.

3.4.3 Fluid Service

Fluid service is a general term concerning the application of a piping, considering the

combination of fluid properties, operating conditions, and other factors, which establish the basis

for design. The piping codes do not list hazardous substances; therefore, the designer must

identify these potentially “challenging” streams.

Refer to ASME B31.3, Appendix M for classifying fluid services.

4.0 DEFINITIONS

No terms or phrases unique to this standard are used.

5.0 SOURCES

5.1 Requirements

1. ASME AG-1, “Code on Nuclear Air and Gas Treatment,” American Society of

Mechanical Engineers, New York, New York.

2. ASME B16.5, “Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24 Metric/Inch

Standard.”

3. ASME B31.1, “Power Piping,” American Society of Mechanical Engineers, New York,

New York.

4. ASME B31.3, “Process Piping,” American Society of Mechanical Engineers, New York,

New York.

5. ASME B31.9, “Building Services Piping,” American Society of Mechanical Engineers,

New York, New York.

6. AWWA C200-12, “Steel Water Pipe, 6in. and Larger.”

7. AWWA C206, Standard for Field Welding of Steel Water Pipe.”

8. AWWA C900, “Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4 in.

Through 60 in.”

5.2 References

1. TFC-ENG-DESIGN-C-10, “Engineering Calculations.”

2. TFC ENG DESIGN-C-60, “Preparation of Piping Analyses for Waste

Transfer Systems.”

3. TFC-ENG-DESIGN-D-13.2, “Guidance For Applying Engineering Codes And Standards

To Design.”


Page

Issue Date

Engineering


6 of 72

September 28, 2017

4. TFC-ENG-DESIGN-D-55.1, “Design Input Guide.”

5. TFC-ENG-FACSUP-C-27, “Interfacing Water System Overpressure and Flow Transient

Protection.”

6. TFC-ENG-STD-02, “Environmental/Seasonal Requirements for TOC Systems,

Structures, and Components.”

7. TFC-ENG-STD-07, “Ventilation System Design Standard.”

8. TFC-ENG-STD-22, “Piping, Jumpers, and Valves.”

9. TFC-OPS-MAINT-C-01, “Tank Operations Contractor Work Control.”


Page

Issue Date

Engineering


7 of 72

September 28, 2017

ATTACHMENT A – PIPING DATA SPECIFICATION SHEETS (5.1.1, 5.1.2, 5.1.3, 5.1.4, 5.1.5, 5.1.6, 5.17, 5.1.8)

Pipe Specification General Notes;

P100 Series - Carbon Steels (A-106, etc.)

P200 Series - Stainless Steels (304L/316L, etc.)

P300 Series - High Alloy Steels (Inconel, Hastelloy, etc.)

P400 Series - Nonferrous (Copper, Aluminum, etc.)

P500 Series - Nonmetals (PVC, CPVC, PE, HDPE, etc.)

P600 Series - Reinforced Thermosetting Resin Pipe (RTRP)

P700 Series - Plastic Lined Carbon Steel (PVDF, ETCF, etc.)

P800 Series - Non-ASME B31 Codes - AWWA

P900 Series - Non-ASME B31 Codes - NFPA (Fire Protection)

Piping

Specification Title Structural Code Fluid Service

PS101 Class 150 Carbon Steel Lines B31.3 Normal

PS103 Class 300 Carbon Steel Lines B31.3 Normal

PS109 500 PSI Carbon Steel w/ Victaulic Flanges B31.3 Category D

PS110 Class 150 Carbon Steel Lines B31.1 NA

PS112 Class 150 Carbon Steel Lines B31.9 NA

PS200 Class 150 Type 304L Stainless Steel Lines B31.3 Normal

PS201 Class 150 Type 316L Stainless Steel Lines B31.3 Normal

PS202 Class 300 304L Stainless Steel Lines B31.3 Normal

PS203 Class 300 316L Stainless Steel Lines B31.3 Normal

PS206 Class 600 316L Stainless Steel Tubing B31.3 Normal

PS218 Class 150 304L Stainless Steel Lines B31.3/AG-1 Normal

PS219 Class 150 Double Containment Steel Lines B31.3 Normal

PS304 Class 150 Inconel Alloy 625 Lines B31.3 Normal

PS401 225 PSI Rating Copper Tubing B31.3 Normal

PS501 Class 150 Type CPVC Lines B31.3 Normal

PS506 Class 150 Type PVC Lines B31.3 Normal

PS508 Class 150 Type PVDF Lined Carbon Steel

Lines B31.3 Normal

PS509 Class 150, Reinforced Thermosetting Resin

Lines B31.3 Normal

PS510 Class 150, Reinforced Thermosetting Resin

Lines B31.3 Normal

PS905 Class 150 Galvanized or Carbon Steel Lines AWWA Water


Page

Issue Date

Engineering


8 of 72

September 28, 2017

ATTACHMENT A – PIPING DATA SPECIFICATION SHEETS (cont.)

PS101: Class 150 Carbon Steel Lines (ASME B31.3 for “Normal Fluid Service”)

1.0 TYPICAL SERVICES INCLUDE:

Process Piping used in radioactive or hazardous service: Liquid Waste Influent, Secondary Waste,

Compressed Air Systems, Non-Potable water Systems, Caustic (0 – 60% NaOH), Drains, Hydro-Carbon

Systems, etc.

2.0 TYPICAL MATERIAL DESIGN CONDITIONS:

P-Spec PS-101

Design Pressure (psig) 285 260 230 200 170 140 125

Design Temperature (ºF) 100 200 300 400 500 600 650

3.0 GENERAL REQUIREMENTS:

All materials shall comply with ASME B31.3 or facility Code of Record.

All flanges shall be Class 150 raised-faced, weld neck unless noted otherwise.

Mating flanges against cast iron, ductile iron or nonmetallic valves, equipment or piping shall be

flat-faced unless noted otherwise.

Piping system butt welds shall be made using consumable inserts or open butt weld techniques.

Backing rings are not permitted.

Where shown on drawings, pipe bends of specified radius may be used in lieu of elbow fittings.

The system shall be designed for the Design Temperature Range as specified in TFC-ENG-STD-

02. Environmental Extremes shall be considered for storage, shipping, and installation as

appropriate (without considering pressure or fluid effects).

Stress Analysis shall be performed in accordance with TFC-ENG-DESIGN-C-60 in conjunction

with TFC-ENG-STD-22, TFC-ENG-FACSUP-C-27 and TFC-ENG-DESIGN-C-10.


Page

Issue Date

Engineering


9 of 72

September 28, 2017


4.0 PIPE CLASS SPECIFICATION

Minimum Required Schedules for Non-Threaded Pipe:

P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10

12 or

Larger

A Schd STD STD STD STD STD STD STD STD STD STD STD STD STD

Minimum Required Schedules for Threaded Pipe:

P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schedule 80 80 80 80 80 STD STD STD STD STD

Fabrication and Welding Requirements:

Pipe All Sizes

Construction: Seamless or Welded

Material: Galvanized or Plain Carbon Steel per ASTM A106 Grade B or ASTM A53,

Type E or S, Grade B

Schedule: See Required Schedules Tables

All Fittings All Sizes

Type: Seamless Butt Weld Ends or Threaded (Close nipples not permitted)

Material: ASTM A47 (Wrought Steel) or ASTM A197


Dimension: ASME B16.3/B16.9/16.11 (wall thickness to match pipe)

Branch

Connections 2” and Smaller 2-1/2” and Larger Run Sizes

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees

Use Tees for Connections of Equal

Size or Up to Two Sizes Smaller,

Otherwise Use Sockolets or

Weldolets as Applicable

Thermowells: Use ¾” or 1” 3000 LB. Threadolet

Dimension ASME B16.3/B16.9/16.11 for Tees, MSS SP-97 for O-LETS

Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes

Type: Use Butt Welded Caps


Page

Issue Date

Engineering


10 of 72

September 28, 2017


Unions All Sizes

Type:

Class 150, Malleable Iron, ASME B16.39, Threaded, ASTM A47 Grade 32510

or, ASTM A197, Bronze to Iron Seat - Same Schedule as Pipe – No Buried

Unions

Flanges All Sizes

Type: Welding Neck, Slip-on or Threaded

Material: ASTM A105 (forged)

Dimension: ASME B16.5

ASME Rating: Class 150 Raised Face (RF). Use flat face where mating to flat faced flanges

Bored To: To Match Pipe

Gaskets All Sizes

Type: Compressed Synthetic fiber gasket, 100% asbestos free, 1/16” or 1/8” thick,

(Anchor Packing 443A or Garlock Bluegard 3000 or equal)


Bolting All Sizes

Type: Stud With Two Nuts

Stud: Continuously Threaded ASTM A193, Gr. B7

Nut: Heavy Hex Nuts, ASTM A194, Gr. 2H

Washer: Hardened Washers per ASTM F436

Weld Processes All Sizes

Welding requirements of ASME B31.3 are to be met.


Page

Issue Date

Engineering


11 of 72

September 28, 2017


PS103: Class 300 Carbon Steel Lines (ASME B31.3 for “Normal Fluid Service”)

1.0 TYPICAL SERVICES INCLUDE

Process Piping used in radioactive or hazardous service: Steam (Medium Pressure), Fuel Oil,

Slurry/Supernatant, Oxygen, etc.


P-Spec PS103


Design Temperature (°F) 100 200 300 400 500 600 650


All Materials shall comply with ASME B31.3 and NFPA 30 (for Fuel Oil systems) or NFPA 51

(for Oxygen Service) or facility Code of Record.













Page

Issue Date

Engineering


12 of 72

September 28, 2017




P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12

14 or

Larger

A Schd. STD STD STD STD STD STD STD STD STD STD STD STD STD 40

Minimum Required Schedules For Threaded Pipe:

P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schedule 80 80 80 80 80 80 80 80 80 80


Pipe All Sizes


Material: Plain Carbon Steel per ASTM A106 Grade B or ASTM A53, Type E or S,

Grade B




Material: ASTM A47 (Wrought Steel) or ASTM A197, ASME B16.9, wall thickness to

match pipe


Dimension: ASME B16.3 and B16.9

(wall thickness to match pipe)

Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees







Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes


Page

Issue Date

Engineering


13 of 72

September 28, 2017



Unions All Sizes

Type: None allowed

Flanges All Sizes



Dimension: ASME B16.5, Bore Weldneck to match pipe I.D.

ASME Rating: Class 300 Raised Face (RF)


Gaskets All Sizes

Type: Reinforced PTFE, 1/16” or 1/8” thick, (Anchor Anklon Plus SR-10 or

Garlock Gylon HP 3560/3561 or equal)


Bolting All Sizes

Type: Stud Bolt With Two Nuts

Stud: Continuously Threaded ASTM A193, Gr. B7






Page

Issue Date

Engineering


14 of 72

September 28, 2017


PS109: 500 psi. Carbon Steel Lines w Victaulic Flanges (ASME B31.3 for “Category D”)


Process Piping used in non-radioactive and non-hazardous service: Internal Fire Protection, etc.


P-Spec. PS109

Temperature (°F): 200 100

Pressure (PSIG): 500 500


All materials shall comply with ASME B31.3 or facility Code of Record.

All flanges shall be Victaulic Zero-flex Carbon Steel, unless noted otherwise.








Stress Analysis shall be in accordance with TFC-ENG-DESIGN-C-60 in conjunction with TFC-

ENG-STD-22, TFC-ENG-FACSUP-C-27 and TFC-ENG-DESIGN-C-10.


Page

Issue Date

Engineering


15 of 72

September 28, 2017




P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10

A Schedule 40 40 40 40 40 40 40 40 40 40 40 40


P- Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schedule 80 80 80 80 80 40 40 40 40 40


Pipe All Sizes


Material: Plain Carbon Steel per ASTM A106 Grade B or

ASTM A53, Type E or S, Grade B

Schedule: See Required Schedules Table



Material: ASTM A105 (Wrought Steel) or ASTM A197

Schedule: Match Pipe Size

Dimension: ASME B16.9, B16.11, and B16.28 (wall thickness to match pipe)

Branch Connections 2” and Smaller 2-1/2” and Larger Run Sizes

Instrument, Vent, Drain,

and Branch (Except for

Thermowells):

Tees







Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes



Page

Issue Date

Engineering


16 of 72

September 28, 2017


Unions All Sizes

Type:



Unions

Victaulic Flanges All Sizes

Type: Victaulic Zero Flex Coupling 07

Material: Manufacturer’s (ASTM A105)

Dimension: Manufacturer’s

ASME Rating: Class 150

Additional Requirements: Use with EPDM gasket, Min Temp 20 F.

Pipe Flanges All Sizes

Type: Threaded, Slip-on, Socket Weld, Weldneck

Material: ASTM A105

Dimension: ASTM B16.5


Gaskets All Sizes

Type: Compressed Synthetic fiber gasket, 100% asbestos free , 1/16” or 1/8” thick,



Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B7-HH



Additional Requirements: Not for use with Victaulic Fittings




Page

Issue Date

Engineering


17 of 72

September 28, 2017


PS110: Class 150 Carbon Steel Lines (ASME B31.1)


Process Piping used in non-radioactive but hazardous service: Steam, Condensate, Service Air, Cooling

Water, Drains, Service Water, Boiler Drains, etc.


P-Spec PS110




All Materials shall comply with ASME B31.1 or facility Code of Record.

All flanges shall be 150 LB. raised-faced, weld neck unless noted otherwise.












Page

Issue Date

Engineering


18 of 72

September 28, 2017




P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12 14 16 18 20 24

A Schd 40 40 40 40 40 40 40 80 80 80 80 80 80 80 80 80 80 80


P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schd. 80 80 80 80 80 80 80 80 120 120


Pipe All Sizes







Material: ASTM A234 Grade WPB or, ASTM A197


Dimension: ASME B16.3 and B16.9 (wall thickness to match pipe)

Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees







Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes



Page

Issue Date

Engineering


19 of 72

September 28, 2017


Unions All Sizes

Type:



Unions

Flanges All Sizes






Gaskets All Sizes

Type:

Compressed Synthetic fiber gasket, 100% asbestos free , 1/16” or 1/8” thick,

(Anchor Packing 441/442 or Garlock Bluegard 3000 or equal),

per ASME B16.5, Appendix E.


Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B7 Steel, ASME B1.1






Page

Issue Date

Engineering


20 of 72

September 28, 2017


PS112: Class 150 Carbon Steel Lines (ASME B31.9)


Process Piping used in non-radioactive but hazardous service: Steam, Condensate, Service Air, Cooling

Water, Drains, Service Water, Boiler Drains, etc.


P-Spec PS112



3.0 GENERAL REQUIREMENTS














Minimum Required Schedules For Non-Threaded Pipe:

P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12 14 16 18 20 24

A Schd 40 40 40 40 40 40 40 80 80 80 80 80 80 80 80 80 80 80


Page

Issue Date

Engineering


21 of 72

September 28, 2017


Minimum Required Schedules For Threaded Pipe:

P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schd. 80 80 80 80 80 80 80 80 120 120

Minimum Fabrication and Welding Requirements:

Pipe All Sizes







Material: ASTM A234 Grade WPB or, ASTM A197


Dimension: ASME B16.3 and B16.9 (wall thickness to match pipe)

Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees






Dimensions: ASME B16.3/B16.9/16.11 for Tees, MSS SP-97 for O-LETS

Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes


Unions All Sizes

Type:



Unions

Flanges All Sizes



Page

Issue Date

Engineering


22 of 72

September 28, 2017





Bored To: Bore of Weldneck to match pipe ID

Gaskets All Sizes

Type:


(Anchor Packing 441/442 or Garlock Bluegard 3000 or equal), per ASME

B16.5, Appendix E.


Bolting All Sizes








Page

Issue Date

Engineering


23 of 72

September 28, 2017


PS200: Class 150 Type 304L Stainless Steel Lines (ASME B31.3 for “Normal Fluid Service”)


Process Piping used in radioactive or hazardous service: Piping for Waste Transfer (Waste Feed), Waste

Return, Treated LAW, Cs Product, Tank Return (SL/SN), Process Chemicals etc.


P-Spec PS200



1) Additional analysis is required to increase the external pressure rating.

2) The minimum design temperature may be limited by the need for impact testing of material and the

qualification of the welding procedure. The temperature limits of the fasteners may also control the

minimum design temperature.















Page

Issue Date

Engineering


24 of 72

September 28, 2017




P-

Spec

Pipe

Size ¼ ½. ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10

12 or

Larger

A Schd. 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S


P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schedule 40S 40S 40S 40S 40S 40S 40S 40S 40S 40S


Pipe All Sizes

Construction: Seamless

Material: ASTM A312 TP 304/304L


Dimensions: ASME B36.19 ASME B36.19


Type: Seamless Butt Weld Ends

Material: ASTM A403-WP304/304L


Dimension: ASME B16.9/B16.28

Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees






Dimension ASME B16.9 for Tees, MSS SP-97 for O-LETS

Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes


Page

Issue Date

Engineering


25 of 72

September 28, 2017



Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Welding Neck

Material: ASTM A182-F304/F304L




Gaskets All Sizes




Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B8 Steel, ASME B18.2.1


Washer: SS316




Page

Issue Date

Engineering


26 of 72

September 28, 2017




Process Piping used in radioactive or hazardous service: N2, IA, Steam, Condensate, Seal Water, Service

Water, Cooling Water, Sampling, Vacuum, Process Chemicals, Evaporator and Evaporator Bottoms,

Concentrate, Dryer Feed, Evaporator Product, Evaporator Vapor, Evaporator Feed, Vent etc.


P-Spec PS-201







3.0 GENERAL

All Materials shall comply with ASME 7 B31.3 or facility Code of Record.













Page

Issue Date

Engineering


27 of 72

September 28, 2017




P-

Spec

Pipe

Size ¼ ½. ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10

12 or

Larger

A Schd 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S


P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6



Pipe All Sizes




Dimensions: ASME B36.19





Dimension: ASME B16.9/B16.11/B16.28

Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees







Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes


Page

Issue Date

Engineering


28 of 72

September 28, 2017



Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Welding Neck, Threaded, Socket Weld or Slip-on

Material: ASTM A182- F316/F316L




Gaskets All Sizes




Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B8 Cl.2-HH, ASME B18.2.1


Washer: SS316




Page

Issue Date

Engineering


29 of 72

September 28, 2017





Return, Treated LAW, Cs Product, Tank Return (SL/SN), etc.


P-Spec PS-203 (A, B, C, D)


















P-

Spec Pipe Size ¼ ½. ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12



Page

Issue Date

Engineering


30 of 72

September 28, 2017



P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6



Pipe All Sizes








Dimension: ASME B16.9/B.16.11/B16.28

Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees







Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes



Page

Issue Date

Engineering


31 of 72

September 28, 2017


Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Welding Neck, Socket Weld, Slip On, Threaded, Blind





Gaskets All Sizes

Type: Compressed Synthetic fiber gasket, 100% asbestos free, 1/16” or 1/8” thick,



Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B8 Cl2.HH Steel, ASME B18.2.1


Washer: SS316




Page

Issue Date

Engineering


32 of 72

September 28, 2017





Return, Treated LAW, Cs Product, Tank Return (SL/SN), etc.


P-Spec PS-203 (A, B, C, D)

















Page

Issue Date

Engineering


33 of 72

September 28, 2017




P-

Spec Pipe Size ¼ ½. ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12



P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6



Pipe All Sizes








Dimension: ASME B16.9/B.16.11/B16.28

Branch Connections 2” and Smaller 2-1/2” and Larger Run Sizes

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees



Otherwise Use Sockolets or Weldolets

as Applicable



Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes


Unions All Sizes

Type: Use Flanges


Page

Issue Date

Engineering


34 of 72

September 28, 2017


Flanges All Sizes

Type: Welding Neck





Gaskets All Sizes




Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B8 Steel, ASME B18.2.1


Washer: SS316




Page

Issue Date

Engineering


35 of 72

September 28, 2017


PS206: Class 600 Type 316L Stainless Steel Tubing (ASME B31.3 for “Normal Fluid Service”)

1.0 TYPICAL SERVICES INCLUDE

Process Piping used in radioactive or hazardous service: Liquid Waste Influent, Sodium Hydroxide,

Hydrogen Peroxide, Secondary Waste, UV Oxidizer, etc.


P-Spec PS-206





Tubing system butt welds shall be made using consumable inserts or open butt weld techniques.


Where shown on drawings, tubing bends of specified radius may be used in lieu of elbow fittings.

Tubing bend radius should be a minimum of 5 times the tube diameter.

Tubing shall be installed avoiding high or low points to the maximum extent possible.

Tube fitting parts shall not be intermixed or interchanged with other brands, types, or

manufacturers. This includes the bodies, ferrules, or the compression nuts of the fitting.

Swagelok fittings and adapters are manufactured by the Crawford Fitting Co.

Install per manufacturer recommendations and installers to be certified by the manufacturer.







Page

Issue Date

Engineering


36 of 72

September 28, 2017



Minimum Required Thickness For Tube In Gas Service:

P-

Spec Pipe Size 1/8

3/16 ¼ 5/16 3/8

½ 5/8 ¾ 7/8

1 1 ¼ 1 ½ 2

A Thickness 0.028 0.028 0.028 0.035 0.035 0.041 0.052 0.062 0.073 0.083 0.104 0.125 0.167

Bend Radius 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D

B Thickness 0.028 0.028 0.028 0.035 0.035 0.049 0.052 0.062 0.073 0.083 0.104 0.125 0.167

Bend Radius 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D

Minimum Required Thickness For Tube In All Other Services:

P-

Spec Pipe Size 1/16

1/8 3/16 ¼ 5/16

3/8 ½ 5/8

¾ 7/8 1 1 ¼ 1 ½ 2

A Thickness 0.010 0.028 0.028 0.028 0.035 0.035 0.035 0.049 0.049 0.049 0.065 0.095 0.095 0.109

Bend Radius 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D

B Thickness 0.020 0.028 0.028 0.035 0.035 0.035 0.049 0.049 0.049 0.065 0.065 0.095 0.095 0.109

Bend Radius 3D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D 1.5D


Tubing 1/16” Thru 2”


Material: ASTM A249 TP 316/316L or ASTM A269 TP 316/316L

Thickness: See Required Thickness Table

All Fittings 1/16” Thru 2”

Type: Swagelok/Cajon or Parker

Material: ASTM A182/A479 TP316L/304L

Rating: Manufacturer’s Standard

Dimension: Manufacturer’s Standard




Page

Issue Date

Engineering


37 of 72

September 28, 2017


PS218: Class 150 Type 304 Stainless Steel Lines (ASME B31.3 for “Normal Fluid Service” and

ASME AG-1)


Process Piping used in radioactive or hazardous service: Primary Ventilation Systems.


P-Spec PS200








All Materials shall comply with ASME B31.3 and ASME AG-1 or facility Code of Record.













Page

Issue Date

Engineering


38 of 72

September 28, 2017




P-

Spec

Pipe

Size ¼ ½. ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12 or Larger

A Schd. 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S


P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6



Pipe All Sizes









Branch


Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees







Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes



Page

Issue Date

Engineering


39 of 72

September 28, 2017


Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Welding Neck

Material: ASTM A182-F304/304L




Gaskets All Sizes




Bolting All Sizes




Washer: Hardened Stainless Steel Washers




Page

Issue Date

Engineering


40 of 72

September 28, 2017


PS219: Class 150, Double Containment Steel Lines (ASME B31.3 for “Normal Fluid Service”)


Process Piping used in radioactive and hazardous service: Primary Waste Transfer/Encasement.


Pipe Carrier Pipe

3” And 4”

Encasement Pipe

6” And 8”

Vent & Drain

1” And 2”

Temperature (°F): 370 180 180

Max. Pressure (psig): 150 150 150








Double containment piping is utilized where no secondary containment (such as a catch basin) is

provided.

Carrier or containment pipe is 304L stainless steel and the encasement is plain carbon steel.

*External pressure rating for largest carrier pipe size (4”).


Page

Issue Date

Engineering


41 of 72

September 28, 2017




Pipe 3” and 4” Carrier Pipe with 6” and 8” Containment Pipe

Construction: Stainless steel carrier pipe with carbon steel pipe encasement

Material: Carrier Pipe: PS200C, Encasement Pipe: PS101C or PS103C

Dimension: ASME B16.10M and B16.19M


Type: Carrier Pipe: PS200C, Encasement Pipe: PS101C or PS103C

Material: Carrier Pipe: PS200C, Encasement Pipe: PS101C or PS103C

Rating: Carrier Pipe: PS200C, Encasement Pipe: PS101C or PS103C

Dimension: ASME B16.9M (wall thickness to match pipe)

Corrosion Protection All Sizes

Coating:

External fusion bonded epoxy, factory-applied, coating Scotchkote 6233, 14

mils minimum thickness. The coating shall have 100% inspection by the

coating fabricator.




Page

Issue Date

Engineering


42 of 72

September 28, 2017


PS304: Class 150 Inconel Alloy 625 Lines (ASME B31.3 for “Normal Fluid Service”)


Process Piping used in radioactive or hazardous service: Piping for Evaporator Concentrate, Evaporator

Recirculation, Evaporator Feed Process Chemicals etc.


P-Spec PS304





















Page

Issue Date

Engineering


43 of 72

September 28, 2017



Minimum Required Schedules For Non-Threaded Pipe:

P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10

12 or

Larger



P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A Schd 40S 40S 40S 40S 40S 40S 40S 40S 40S 40S


Pipe All Sizes


Material: ASTM B444, B167 UNS N06625


Dimensions: ASME B36.19

Additional

Requirements: Manufacturer Hydro. Test per ASTM B517



Material: ASTM B366 or B564, Type N06625

Schedule: Same as Pipe

Dimension: ASME B16.9/B16.11/B16.28

Branch

Connections All Sizes

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Use Tees for Connections of Equal Size or Up to Two Sizes Smaller,

Otherwise Use Weldolets



Pipe Runs All Sizes

Type: Butt Weld


Page

Issue Date

Engineering


44 of 72

September 28, 2017


Plugs All Sizes


Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Welding Neck

Material: B564 UNS N06625




Gaskets All Sizes




Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B7/B8 C1.2-HH Steel, ASME

B18.2.1


Washer: SS316 or Belleville Disc Springs




Page

Issue Date

Engineering


45 of 72

September 28, 2017


PS401: 225 psi rating, Copper Lines (ASME B31.3 for “Normal Fluid Service”)


Process Piping used in radioactive or hazardous service: Instrument Air, Compressed Air, Process Air,

Raw Water, Vents, etc.


P-Spec PS401









All flanges shall be Class 150 threaded unless noted otherwise.










Page

Issue Date

Engineering


46 of 72

September 28, 2017



Minimum Required Schedules for Tube:

P-

Spec Pipe Size ¼ ⅜ ½ ⅝ ¾ 1 1 ¼ 1 ½ 2 2 ½ 3 3 ½ 4

401 Thickness 0.030 0.035 0.040 0.042 0.045 0.050 0.055 0.060 0.070 0.080 0.090 0.100 0.110

Bend Radius 3D 3D 3D 3D 3D 3D 3D 3D 3D 3D 5D 5D -


Pipe All Sizes


Material: ASTM B88 Type K or L

When hardened temper copper tubing (e.g., H temper) is used, the tubing shall be annealed before

bending or flaring.

Fittings

Component Size Rating Standard Material Material

Grade

Additional

Requirements

Threaded

Fittings ¼ - 4 Class 125 ASME B16.15

ASTM

B62 N/A Max Temperature 350

Soldered

Fittings ¼ - 4 Type L ASME B16.18

ASTM

B62 N/A

Soldered

Fittings ¼ - 4 Type L ASME B16.22

ASME

B16.22 N/A

Flared Fittings ¼ - 2 500 psig SAE J513 SAE

J513 N/A

With Flare Nuts, Max

Temp 200

Tube Fittings ¼ - 2 Manufacturer’s Manufacturer’s Brass per

Manufacturer’s N/A

Swagelok/Cajon/or

Parker

All components must meet the temperature/pressure requirements.

Flanges All Sizes

Type: Threaded

Material: ASTM B61 or B62





Page

Issue Date

Engineering


47 of 72

September 28, 2017


Gaskets All Sizes

Type: N/A


Bolting All Sizes


Stud: ASTM A193, Gr. B8 Cl. 1-HH Stainless Steel, ASME B1.1


Washer: SS316


Welding (Brazing and Soldering) requirements of ASME B31.3 are to be met.


Page

Issue Date

Engineering


48 of 72

September 28, 2017


PS501: Class 150 Type CPVC Lines (ASME B31.3 for “Normal Fluid Service”)


Process Piping used in radioactive or hazardous service: Water (Raw/Untreated), Water (Service), Waste

Water, Drains, Vents, Chemical Addition, Cooling Water, Vessel Ventilation.


Specification PS505

Design Pressure (psig) 150 40

Design Temperature (ºF) 100 180















Page

Issue Date

Engineering


49 of 72

September 28, 2017




P-

Spec Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8

501 Schedule 40 40 40 40 40 40 40 40 40 80 80


P-

Spec

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4

501 Schd. 80 80 80 80 80 80 80 80 80


Pipe All Sizes

Construction: Chlorinated Polyvinyl Chloride (CPVC)

Material: ASTM D1784/ASTM F441(1) (Grade 23447-B, CPVC 4120)



Type: Socket Weld Ends or Threaded

Material: ASTM D1784 (Grade 23447-B, CPVC 4120)


Dimension: ASTM F437/438/439

Branch Connections 8” and Smaller 10” Thru 12”

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees Use Tees for Connections of Equal

Size or Up to Two Sizes Smaller

Thermowells: Use ¾” or 1” 3000 LB. (Equivalent)

Dimension ASME B16.9 for Tees

Pipe Runs All Sizes

Type: Socket Weld

Plugs All Sizes

Type: Use Socket Welded Caps

Unions All Sizes

Type: Use Flanges

Flanges All Sizes


Page

Issue Date

Engineering


50 of 72

September 28, 2017


Type: Socket or Threaded Type

Material: ASTM D1784 (Grade 23447-B, CPVC 4120) or ASTM A182 (Type

304L/316L)

Dimension: Manufacturer’s Standard (CPVC Flanges) or ASME B16.5 (SS)



Gaskets All Sizes

Type:

Full Face, 1/8” Thick, Durometer Rating of 60-70, Hypalon(2)

or

Full Face, 1/8” Thick, Durometer Rating of 70-80, Viton(3)


Bolting All Sizes




Washer: Hardened Steel Washers per ASTM F436

Solvent Cement All Sizes

Type: IPS Weld-On 714 or 724 CPVC Solvent Cement

Spec: ASTM F439, Color should be orange for use at elevated temperatures.



(1) Ultraviolet inhibitor shall be specified if piping is to be used above ground.

(2) Hypalon™ (CSM) – May be used in the following chemical services:

Sulfuric Acid up to 10%

Sodium Hydroxide up to 73%

(3) Viton™ (FKM) – May be used for Sulfuric Acid up to 100%


Page

Issue Date

Engineering


51 of 72

September 28, 2017


PS506: Class 150 Type PVC Lines (ASME B31.3 for “Category D” and NFPA 24)


Process Piping used in Non-radioactive and Non-hazardous service: Water (Raw/Untreated), Water

(Service), Fire Protection Water Supply, etc.


P-Spec PS-506















Page

Issue Date

Engineering


52 of 72

September 28, 2017




P-Spec Pipe Size 1 2 3 4 6 8 10 12 14 through 36

A Schd. 40 40 40 40 40 40 40 40 40


P-Spec Pipe Size 1 2 3 4 6 8 10 12 14 through 36

A Schd. 80 80 80 80 80 80 80 80 80


Pipe All Sizes

Construction: Polyvinyl Chloride (PVC)

Material: ASTM D1784 (Grade 12454-A or B) and D2241, AWWA C900



Type: Socket Weld Ends or Threaded

Material: ASTM D2464 (Threaded) or ASTM D2466 (Socket) Class 12454


Dimension: ASTM F437/438/439

Branch Connections All Sizes

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees

Use Tees for Connections of

Equal Size or Up to Two Sizes

Smaller



Pipe Runs All Sizes

Type: Socket Weld

Plugs All Sizes

Type: Use Socket Welded Caps

Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Socket or Threaded Type


Page

Issue Date

Engineering


53 of 72

September 28, 2017


Material: ASTM D1784 (Grade 12454-A or B) or ASTM A182 (Type 304L/316L)

Dimension: Manufacturer’s Standard (CPVC Flanges) or ASME B16.5 (SS)



Gaskets All Sizes

Type:

Full Face, 1/8” Thick, Durometer Rating of 60-70, Hypalon(2)

or

Full Face, 1/8” Thick, Durometer Rating of 70-80, Viton(3)


Bolting All Sizes





Solvent Cement All Sizes

Type: IPS Weld-On 714 or 724 PVC Solvent Cement per ASTM D 2564

(12454-B Base Resin)

Spec: ASTM F439, Color should be orange for use at elevated temperatures.




(2) Hypalon™ (CSM) – May be used in the following chemical services:

Sulfuric Acid up to 10%

Sodium Hydroxide up to 73%

(3) Viton™ (FKM) – May be used for Sulfuric Acid up to 100%


Page

Issue Date

Engineering


54 of 72

September 28, 2017


PS508: Class 150 Type PVDF Lined Carbon Steel Lines (ASME B31.3 for “Normal Fluid Service”)


Process Piping used in radioactive or hazardous service: Chemical Addition or Chemical Service.


P-Spec PS508

Design Pressure (psig) 150

Design Temperature (ºF) 175















Page

Issue Date

Engineering


55 of 72

September 28, 2017




Pipe All Sizes

Construction: Polyvinylidene Fluoride (PVDF) Lined Carbon Steel

Liner Material: ASTM D1784/ASTM F441 (Crane Resistoflex)

Pipe Material Plain Carbon Steel per ASTM A106 Grade B

Schedule: 40 & 80


Type: Flanged

Pipe Material: ASTM A47 (Wrought Steel) or ASTM A197, ASME B16.9, wall thickness to

match pipe

Schedule: 40 & 80

Dimension: ASME B16.3 and B16.9

(wall thickness to match pipe)

Branch Connections All Sizes

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Tees Use Tees for Connections of Equal

Size or Up to Two Sizes Smaller



Pipe Runs All Sizes

Type: Flanged

Plugs All Sizes

Type: Use Expander Caps

Unions All Sizes

Type: Use Flanges

Flanges All Sizes

Type: Integral Type

Line Material: ASTM D3222

Dimension: Manufacturer’s Standard (PVDF Flanges) or ASME B16.5 (SS)



Page

Issue Date

Engineering


56 of 72

September 28, 2017


Comments: PVDF fittings have reinforced flared raised faces.

Gaskets All Sizes

Type:

Gaskets Are Not Required When Bolting Together Components Covered By

This Specification. When Connecting To Piping of Other Specifications,

Follow Crane Resistoflex Recommendations.

Dimension: Crane Resistoflex

Bolting All Sizes






No welding permitted.


Page

Issue Date

Engineering


57 of 72

September 28, 2017


PS509: Class 150, Reinforced Thermosetting Resin Lines (ASME B31.3 for “Normal Fluid

Service”)


Process Piping used in non-radioactive but hazardous service: Process Chemical, Primary Waste

Transfer/Encasement, etc.


Specification PS509

Design Pressure (psig) 100 60

Design Temperature (ºF) 120 120



All flanges shall be Class 150 raised-faced unless noted otherwise.








Double containment piping is utilized where no secondary containment (such as catch basin) is

provided.

Carrier and containment pipe is Smith Fibercast™ Dualcast® double containment piping system

utilizing Centricast® RB-1520 piping.

Reference W-105-C3, Rev. 1 M-17 piping specification (included in Appendix B) and

Centricast® RB-1520 manufacturer’s specification.


Page

Issue Date

Engineering


58 of 72

September 28, 2017




Pipe 1-1/2” Thru 8” Carrier Pipe with 4” Thru 12” Containment Pipe

Construction: Centrifugally Cast, Fiberglass-reinforced Thermosetting Resin Pipe (RTRP)

Material: ASTM D2997 Classification RTRP Type II, Grade 1, Class C

Minimum

Reinforced

Wall

Thickness:

1 ½” 2” - 4” 6” 8” 10” 12”

0.120” 0.100” 0.120” 0.140” 0.160” 0.180”

Minimum

ASTM D2997

Designation

Codes:

1 ½” - 4” 6” 8” 10” – 12”

RTRP-21CW-4556

RTRP-

21CW-

4555

RTRP-

21CW-

4554

RTRP-21CW-4553


Type: Flanged

Material: Same as Pipe

Dimension: ASTM

Flanges All Sizes

Type: Flat Face Socket Weld and Blind Flange

Material: Fiberglass-reinforced Thermosetting Resin With Pressure Rating Equal Or

Greater To Piping Material

Dimension: Manufacturer’s Standard or ASME B16.5

ASME Rating: Class 150 Raised Face (RF) or Flat Faced

Notes:

Flanges Shall Be From Same Manufacturer As Pipe. When Mating With

Raised Face Flanges, Use Hard Ring Spacer Between Gasket And Raised

Faced Flange To Form Full Flat Face.

Gaskets All Sizes

Type: 3/16” Thick Full Face EPDM Sheet With Hardness of 50-70 Durometer on

Shore A Scale.



Page

Issue Date

Engineering


59 of 72

September 28, 2017


Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B8 Stainless Steel, ASME B1.1


Washer: SS316


No welding is required for this pipe class.



Page

Issue Date

Engineering


60 of 72

September 28, 2017


PS510: Class 150, Reinforced Thermosetting Resin Lines (ASME B31.3 for “Normal Fluid

Service”)

1.0 SERVICE

Process Piping used in radioactive and hazardous service: Process Chemical, Primary Waste

Transfer/Encasement, etc.


Pipe 3” And 4” 6” And 8” 1” And 2”

(Vent & Drain)

Temperature (°F): 120 120 120

Max. Pressure (PSIG): 150 10 0

Containment Pipe Pressure (PSIG)* 77 77 77



All flanges shall be Class 150 raised-faced unless noted otherwise.








Double containment piping is utilized where no secondary containment (such as catch basin) is

provided.

Carrier and containment pipe is Carrier and containment pipe is Ameron Bondstrand® Series

4000.

*External pressure rating for largest carrier pipe size (4”). Allowable external pressure is greater

for smaller carrier pipe diameters. Refer to vendor specification for pressure rating.


Page

Issue Date

Engineering


61 of 72

September 28, 2017




Pipe 3” and 4” Carrier Pipe with 6” and 8” Containment Pipe

Construction: Filament Wound Fiberglass-Reinforced Thermosetting Resin Pressure Pipe

Material: ASTM D2996 Classification RTRP Type I, Grade 1, Class F

Minimum

Reinforced

Wall

Thickness:

1” 2” - 3” 4” and 6” 8”

0.140” 0.157” 0.203” 0.226”

Minimum

ASTM D2996

Designation

Codes:

2” - 6” 8”


Type: Filament Wound with Integral Socket. Inner and Outer Carrier/Containment

Fittings as a Single Unit When Double Containment is Required

Material: Same as Pipe

Rating: Same Working Pressure As Pipe

Dimension: Non-Standardized

Flanges All Sizes

Type: Flat Face, Filament Wound With Integral Sockets

Material: Fiberglass-reinforced Thermosetting Resin With Pressure Rating Equal Or

Greater To Piping Material

Dimension: Manufacturer’s Standard or ASME B16.5

ASME Rating: Class 150 Raised Face (RF) or Flat Faced

Notes: Flanges Shall Be From Same Manufacturer And Resin System As Pipe

Gaskets All Sizes

Type: 3/16” Thick Full Face EPDM Sheet With Hardness of 50-70 Durometer on

Shore A Scale.



Page

Issue Date

Engineering


62 of 72

September 28, 2017


Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B8 Stainless Steel, ASME B1.1


Washer: SS316 Stainless Steel, ANSI B18.22.1


No welding is required for this pipe class.



Page

Issue Date

Engineering


63 of 72

September 28, 2017


PS905: Class 150 Galvanized or Carbon Steel Lines (AWWA C200/UPC)


Process Piping used in non-radioactive and non-hazardous service: Waste Water, Drains, Service Water,

Sanitary Water, etc.

2.0 TYPICAL MATERIAL DESIGN CONDITIONS

P-Spec PS905 (A, B, C, D)




All Materials shall comply with AWWA C200 and UPC or facility Code of Record.

Cast, Wrought or Forged materials shall not contain more than 8% Lead; Gaskets, seals sealing

compounds or sealing methods shall not contain more than 2% Lead.

All flanges shall be Class 150 raised-faced, unless noted otherwise.









Stress Analysis shall be performed in accordance with TFC-ENG-STD-22, TFC-ENG-DESIGN-

C-60, TFC-ENG-FACSUP-C-27 and TFC-ENG-DESIGN-C-10.



P-

Spec

Corr.

Allow.

Pipe

Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6 8 10 12 14 16 18 20 24

A 0.00 Schd 40 40 40 40 40 40 40 80 80 80 80 80 80 80 80 80 80 80


Page

Issue Date

Engineering


64 of 72

September 28, 2017



P-

Spec

Corr.

Allow. Pipe Size ¼ ½ ¾ 1 1 ½ 2 2 ½ 3 4 6

A 0.000 Schd. 80 80 80 80 80 80 80 80 120 120


Pipe All Sizes


Material: Plain Carbon Steel or Galvanized per ASTM A106 Grade B or ASTM A53,

Type E or S, Grade B

Schedule: See Required Schedule Tables



Material: ASTM A234 Grade WPB or, ASTM A105 Grade WPB

Schedule: See Required Schedule Tables

Dimension: ASME B16.9, B16.11 and B16.28 (wall thickness to match pipe)

Branch

Connections All Sizes

Instrument, Vent,

Drain, and Branch

(Except for

Thermowells):

Use Tees for Connections of Equal Size or Up to Two Sizes Smaller,

Otherwise Use Sockolets or Weldolets as Applicable



Pipe Runs All Sizes

Type: Butt Weld

Plugs All Sizes



Page

Issue Date

Engineering


65 of 72

September 28, 2017


Unions All Sizes

Type: Class 150, Malleable Iron, Threaded, ASTM A47 Grade 32510 or, ASTM A197,

Bronze to Iron Seat - Same Schedule as Pipe – No Buried Unions

Flanges All Sizes

Type: Welding Neck, Slip-on, Socket Weld or Threaded




Bored To: Bore of Weldneck to match pipe ID

Gaskets All Sizes

Type:


(Anchor Packing 441/442 or Garlock Bluegard 3000 or equal), per ASME

B16.5, Appendix E.


Bolting All Sizes


Stud: Continuously Threaded ASTM A193, Gr. B7-HH Steel, ASME B1.1




Applicable welding requirements of AWWA C206, AMSE Section IX and UPC are to be met.


Page

Issue Date

Engineering


66 of 72

draft

ATTACHMENT B – PIPING DATA SPECIFICATION LISTING BY FACILITY

Historical Hanford “Pipe Code” Index (Used at WRPS-Tank Farms)

Class No. Service Applicable

Code Description

Specification or

Drawing

M-1

Steam

High

Pressure

Condensate

ASME B31.1 300 Lb. Carbon Steel Piping H-2-317501

M-2 Steam

Condensate ASME B31.1 150 Lb. Carbon Steel Piping H-2-317501

M-3

Retained For

Record

Purpose

NA 150 Lb. Carbon Steel Piping H-2-317501,2

M-4 Raw Water ASME

B31.33 150 Lb. Carbon Steel Piping H-2-317501

M-5

Drain

Filtered Raw

Water

Raw Water

Used Raw

Water Vent

ASME

B31.33

150 Lb. Galvanized or Carbon

Steel Piping H-2-317501,4

M-6 Oxygen

Fuel Oil

ASME

B31.3/NFPA

30

300 Lb. Carbon Steel Piping

(Fuel Oil Service) H-2-317501

M-7

Instrument

Air

Process Air

Vent

Instrument

Purge Air

Compressed

Air

ASME

B31.33 150 Lb. Carbon Steel Piping H-2-317501,4

M-8

Retained for

Record

Purposes

Only

NA 150 Lb. Stainless Steel Piping H-2-317501,2


Page

Issue Date

Engineering


67 of 72

draft

ATTACHMENT B – PIPING DATA SPECIFICATION LISTING BY FACILITY (cont.)


Code Description

Specification or

Drawing

M-9

General Non-

Canyon

HN03 Below

160 ºF

Chemical

Sewers

FE

Vacuum

Lines in Lab

ASME

B31.33

150 Lb. 304L Stainless Steel

Piping H-2-317501,4

M-10 NaOH 30% -

60%

ASME


M-11

Sodium

Carbonate or

Sodium

Silicate

ASME


M-12 Hydrocarbon

Dilutant

ASME


M-13 Sulfuric Acid

(>93%)

ASME


M-14

Retained for

Record

Purposes

Only

ASME

B31.33 150 Lb. Carbon Steel Piping H-2-317501,4

M-19

Raw Water

(Undergroun

d)

ASME

B31.33

150 Lb. Galvanized Carbon Steel

Piping H-2-317501

M-20

Retained for

Record

Purposes

Only

NA 150 Lb. Galvanized Carbon Steel

Piping H-2-317501,2

M-21 Gen Canyon

Service

ASME

B31.33


Piping H-2-317501

M-22

Retained for

Record

Purposes

Only

NA 150 Lb. Wrought Iron Piping H-2-317501,2

M-25 Slurry /

Supernatant

ASME


M-26 Drains ASME



Page

Issue Date

Engineering


68 of 72

draft



Code Description

Specification or

Drawing

M-31

N2, IA,

Steam,

Condensate,

Cooling

water,

Sampling,

Vacuum

ASME

B31.33

150 Lb. 316 Stainless Steel

Tubing H-2-317501

M-32 IA ASME

B31.33 100 Psi. Polyethylene Tubing H-2-317501

M-33 IA, CA, PA,

RW, Vents

ASME

B31.33 150 Psi. Copper Tubing H-2-317501

M-34 Sulfuric Acid

(<93%)

ASME

B31.33

150 Lb. Nickel Steel (WP20CB)

Piping H-2-317501

M-35 Buried Water

Pipe

ASME


M-36 Sanitary

Water UPC

150 Lb. Galvanized or Carbon

Steel Piping H-2-317501

M-37

Waste Water,

RW,

Encasements

UPC &

AWWA

150 Lb. Galvanized Steel or

Ductile Iron Piping H-2-317501

M-38 UG Chem.

Sewer NA Vitrified Clay Sewer Pipe H-2-317501

M-43 Acetylene

Service

ASME

B31.1/NFPA 300 Lb. Carbon Steel Piping H-2-317501

M-44 Propane

Service

ASME

B31.1/NFPA

51

150 Lb. Carbon Steel Piping H-2-317501

M-45 N2, CO2, Ar ASME


M-46 HF, CCl4,

NaOH, TBP

ASME

B31.33 50 Psi. PVDF Piping H-2-317501

M-47

Waste Water,

RW, SW,

Vents

ASME

B31.33 150 Psi. Copper Tubing H-2-317501

M-48

Waste Water,

RW, SW,

Vents

ASME

B31.33 135 Psi. ABS Piping H-2-317501


Page

Issue Date

Engineering


69 of 72

draft



Code Description

Specification or

Drawing

M-49

Waste Water,

RW, SW,

Vents

ASME B31.9 135 Psi. PVC Piping H-2-317501

M-50

Waste Water,

RW, SW,

Vents

ASME B31.9 135 Psi. CPVC Piping H-2-317501

1) H-2-31750 contains sheets numbered numerically to 66; however, there are only 43 sheets released.

Sheets 1-50 contain material specifications, 14 of which had been discontinued. Sheets 60 through

63 are valve specifications. Sheets 64 through 66, the last of the set, contain a 1998 rewrite of the

drawing index to the specifications. Also see ICF Kaiser Specification W-291H-C-2.

2) Obsolete specification.

3) No distinction was given for ASME B31.3 class categories.

4) For ETF Interface Piping see Specification HNF-27957, Appendix A.


Page

Issue Date

Engineering


70 of 72

draft


242-Evaporator Piping Data Specification Index


Code Description

Specification or

Drawing

M-1

Steam

High Pressure

Condensate


M-2 Steam

Condensate ASME B31.1 150 Lb. Carbon Steel Piping H-2-8302811

M-5

Drain

Filtered Raw

Water

Raw Water

Used Raw

Water Vent

ASME B31.33 150 Lb. Galvanized or Carbon


M-7

Instrument

Air

Process Air

Vent

Instrument

Purge Air

Compressed

Air


M-8

Retained for

Record

Purposes

Only

NA 150 Lb. Stainless Steel Piping H-2-8302811,2

M-9

General Non-

Canyon

HN03 Below

160 ºF

Chemical

Sewers

FE

Vacuum

Lines in Lab

ASME B31.33 150 Lb. 304L Stainless Steel

Piping H-2-8302811

M-21 Gen Canyon

Service ASME B31.33


Piping H-2-8302811

M-24 Drains ASME B31.1 300 Lb. Carbon Steel Piping H-2-8302811

M-25

Slurry/

Supernatant

Process

Waste



Page

Issue Date

Engineering


71 of 72

draft



Code Description

Specification or

Drawing

M-27 Drains ASME B31.33 150 Lb. 304L Stainless Steel

Piping H-2-8302811

M-31

N2, IA,

Steam,

Condensate,

Cooling

water,

Sampling,

Vacuum

ASME B31.33 150 Lb. 316 Stainless Steel

Tubing H-2-8302811

M-32 IA ASME B31.33 100 Psi. Polyethylene Tubing H-2-8302811

M-33 IA, CA, PA,

RW, Vents ASME B31.33 150 Psi. Copper Tubing H-2-8302811

M-42

Drain Filtered

Water, Raw

Water,

Process

Condensate

ASME B31.33 150 Lb. Galvanized or Carbon


M-47

Waste Water,

RW, SW,

Vents

ASME B31.33 150 Psi. Copper Tubing H-2-317501

1) H-2-830281, “Evaporator Piping Material Code”, sheets are not numerically contiguous. There are

15 remaining “pipe material codes” and four sheets (60 – 63) of valve specifications. The last two

sheets are an index to the codes.

2) Obsolete specification.

3) ASME B31.3 class categories not identified.

4) For ETF Interface Piping see Specification HNF-27957, Appendix A.


Page

Issue Date

Engineering


72 of 72

draft

ATTACHMENT C – PIPE CLASS CROSSWALK

Reserved

piping data specification standard document …_piping...piping data specification standard document...

Documents