pipe%storage%racks% - concrete pipepipe%storage%racks% plaeville% oldcastle%precast 427%n%frontst...
TRANSCRIPT
![Page 1: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/1.jpg)
![Page 2: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/2.jpg)
Pipe storage racks Pla/eville Oldcastle Precast 427 N Front St
Pla/eville, CO 80651 303-‐349-‐8323
FAX 970-‐785-‐6087 Ma/hew Berry, Plant Manager
![Page 3: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/3.jpg)
• Submi/ed by: Rodney Adams, Maintenance Manager
• Date of IniSaSve: 9/1/12 to present • Employees involved: Rodney Adams, Alfonso Montez and Ma/hew Berry
• How did the iniSaSve develop? A safety incident at another locaSon with a similar product force us to rethink the way we store round concrete pipe.
![Page 4: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/4.jpg)
• Has the IniSaSve remained effecSve? Yes • How has the iniSaSve benefi/ed the workplace? We started with 18” RCP a product we turn 12 to 15 Smes a year so there is a lot of pipe movement of this size both from producSon and then to shipping. The racking has cut the yarding Sme in half and eliminated $400 worth of dunnage. Since there is no dunnage to move there is no potenSal hazard from moving dunnage each pipe is chocked so no pipe movement.
• We expect this iniSaSve to go company wide.
![Page 5: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/5.jpg)
IniSal drawing
![Page 6: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/6.jpg)
This is just 1 secSon the total run will be 180 feet
![Page 7: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/7.jpg)
Current method using dunnage
![Page 8: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/8.jpg)
![Page 9: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/9.jpg)
Dunnage requirement
• It takes roughly 81 pieces of dunnage per row and the row is 180 feet long
• Each Sme the forklid driver has to start a new row each pipe has to be adjusted with a pry bar to get the alignment, this usually takes 30 to 45 minutes depending on how many are put down
![Page 10: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/10.jpg)
The row using the rack system
![Page 11: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/11.jpg)
The racking system
• They are made in 10 foot secSons that are bolted together once set will not move
• Eliminates the need of the forklid driver to adjust the pipe while seeng the first row
• Seeng the first row takes about half the Sme so the total yarding Sme has been cut in half without any damage to the pipe
![Page 12: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/12.jpg)
The angle iron gives the pipe support
![Page 13: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/13.jpg)
Safety consideraSon
• Pipe will not move in the rack less chance of the pipe rolling off the stack
• Safer for yarding the driver does not have to adjust dunnage and pipe on the first row
• No liding heavy dunnage into place • No dunnage laying around once the row is empty
• Each pipe is chocked not realisSc with dunnage
![Page 14: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/14.jpg)
![Page 15: Pipe%storage%racks% - Concrete PipePipe%storage%racks% Plaeville% Oldcastle%Precast 427%N%FrontSt Plaeville,%CO%80651% 3033498323 FAX970B785B6087% Mahew%Berry,%PlantManager% %](https://reader030.vdocuments.us/reader030/viewer/2022040211/5e6fb627f10ba11c434319ac/html5/thumbnails/15.jpg)
Cost comparison
• Rack length 180’ cost $5800 and each secSon takes 30 minutes to assemble
• The local steel company cut the material to a CAD drawing so assembly was easy and exact
• A truck load of dunnage cost $4400 pulse $2000 shipping cost and there are 100 sScks to a truck. On this length 81 sScks are needed not chocking each pipe