pipe supports
TRANSCRIPT
PIPE SUPPORTS PURPOSE SUPPORT FLOW CHART DESIGN CRITERIA SUPPORT TERMINOLOGY TYPES OF SUPPORT INPUT DOCUMENTS OUTPUT DOCUMENTS INTERFACE TOOLS FOR SUPPORT SUPPORT CHECK LIST
SUPPORT FLOW CHARTINITIAL PIPE ROUTING TO BE DONE BY LAYOUT ENGINEER
PRLIMINARY SUPPORT MARK UP BY LAYOUT ENGINEER
IF REQUIRED CHECKED BY STRESS ENGINEER
LAYOUTENGINEER
AFC ISOMETRICS
PIPE SUPPORTS
DESIGN CRITERIA
The major criteria governing support hardware selection are support function, magnitude of expected load ,and space limitations.The following points should also be kept in mind:
1)The design temperature of the piping system used for selection of pipe clamps , u bolts, straps and other steel in direct contact with pipe .The strength of these items decline with increase in temperature .
2) Piping operation at high temperature or subject to condensation on the outer surface will usually be insulated.The pipe support hardware must be designed to accommodate the insulation.
3)The piping attachment and supporting structure in contact with each other must be of compatible material in order to reduce galvanic action.
4)The inspection of the hardware of supports to be done at start-up and also periodic inspection is required.
PIPE SUPPORTS
SUPPORT TERMINOLOGY Supports (or restraints ) are usually classified
according to both, direction and function.The major direction of restraints are those conforming to the three local axes of the pipe .
Vertical : Gravity, Self Weight Axial : Parallel to the pipe run (Longitudinal axis) Lateral : Perpendicular to both the vertical and the axial axes. ( Transverse axis)
PIPE SUPPORTS
STRUCTURAL SUPPORTS
INDIVIDUAL SUPPORTS
RIGID RESILIENT
VESSEL SUPPORTS
CLIPS 1 2 LUG BRACKET TRUNION 1 2 CANTILEVER
L-TYPE 1 2
GOAL POST
TRAPEZE
•
REST • SPRINGS
• BELLOWS
• SWAY BRACES
• SNUBBERS• GUIDES 1 2
•
ANCHORS
PIPE SUPPORTSPIPE SUPPORTS
HANGER
CODES & STANDARDS
LINE LIST & PIPING SPEC.
PIPING PLANS
ISOMETRICS
CIVIL DRAWINGS
ELECT / INSTR. / MECH INFO
INPUT REQUIREMENTS FOR SUPPORT DEPT.
PIPE SUPPORTS
SUPPORT REGISTER
SUPPORT MARK UP
FABRICATION DRAWING
CLIP SUMMARY
CLIENT REQUIREMENTS
OUTPUT FROM SUPPORT DEPTARTMENT
SUPPORT SPECIFICATIONS
PIPE SUPPORTS
SUPPORTGROUP
INTERFACE WITH OTHER DEPARTMENTS
CONSTRUCTIONVESSELCIVIL
EXT. AGENCY
ELECT/INST/MECH
STRUCTURALDRAWINGS
LOADING&LOCATION
DATASHEETS
NOZZLEORIENTATION
SITE QUERIES
LOCATON FOR CABLETRAY,JUNCTIONBOXES,PUMP DATA
DATASHEETSPSS/CSI SKECTHESMARKUPS ON GAD
.
PIPE SUPPORTS
TOOLS FOR SUPPORTS 3 D TOOLS:- PDMS PDS CAD WORKS
2 D TOOLS:- AUTOCAD MICROSTATION MS-EXCEL
PIPE SUPPORTS
PIPE SUPPORT DESIGN CHECKLIST
1) PROPER CODES AND DESIGN CRITERIA SHOULD BE USED.
2) DETERMINATION AND SPECIFICATION OF DESIGN LOADS.
3) INCLUSION OF FRICTIONAL LOAD IN RESTRAINT DESIGN.
4) CONSIDERATION OF THERMAL MOVEMENTS & ROTATION OF PIPES. 5) CORRECT USE OF FORMULAE.
6) INDICATION OF CALCULATION AND MARKUP NOS.
7) CORRECT SELECTION OF ALL ENGINEERING HARDWARE FOR LOAD & ITS APPLICATION.
PIPE SUPPORTS
PIPE SUPPORT DESIGN CHECKLIST
8) PREPARATION OF SKETCHES FOR NON-STANDARD ITEMS.
9) MAINTENANCE OF PROPER EDGE DISTANCE FOR HOLES &
BASE PLATES & STRUCTURAL STEEL.
10) PROPER LOGGING OF SUPPORT ON ISOMETRICS IN THE SUPPORT REGISTER.
11) MARKUP OF FEASIBLE SUPPORTS ON THE ISOMETRICS.
12) EVERY ISOMETRIC TO BE SIGNED,DATED & CHECKED BY THE DESIGNER.
PIPE SUPPORTS
STRESS GENERATED TO BE WITHIN LIMITS
DEFLECTIONS TO BE MAINTAINED WITHIN LIMITS
CONTROLTHE NATURAL FREQUENCY TO AVOID UNDESIRED VIBRATIONS.
LOADS
STATIC DYNAMIC
HARMONIC IMPULSERANDOM
WIND LOAD
EARTH QUAKE
EQUIPMENT VIBRATION
ACCOUSTIC VIBRATION
PULSATION
DEAD WEIGHT
THERMAL WEIGHT RELIEF VALVE
OUTLET
FLUID HAMMER
SLUG FLOW
PIPE SUPPORTS