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Page 1: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Pipe inspection systems

Page 2: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Typical setup

2

Page 3: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Specifications

3

Weld types Longitudinal welds Spiral welds Circumferential/planar welds

DimensionsPipe length : up to 20 mDiameter : 10“ – 60“Wall thickness : 5mm-75 mmMaterial : (Stainless) steel

Page 4: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Typical setup

4

Page 5: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Typical setup

5

Page 6: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Standard Testcycle

6

Start of testcycle Test position reached End of Testcyle

Pipe moves in

Parallel pipe lengthmaesurement

Doors close automatically

Step-wise inspection of all welds

Images stored for everyposition

Optional: Faulty positionsare marked on the tube

Doors open

Pipe moves out

Page 7: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Mechanical options

7

Moving Pipe carrier:- Detector and tube have a fixed position+ Lower costs- Longer bunker ( 2* max tube length )

Fixed pipe position:- Detector and tube have a variable and syncronised position+ Higher costs due o complex mechanics- Short bunker ( 1* max tube length )

Choice depending on space and budget considerations!

Page 8: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

XplusPipe Software

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Page 9: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

XplusPipe Software

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Positioning control and safety indicators

Pipe meta data for automatic imageoverlay

Page 10: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

XplusPipe Software

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X-ray conrol

Collisiondetection

System status

Page 11: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Inspection Standards

11

Meets international standards (EN/ISO 17636-2-2013, ASTM etc.)

Class B is fullfilled (proof trough IQI)

Page 12: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Inspection Standards

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Meets international standards (EN/ISO 17636-2-2013, ASTM etc.)

Class B is fullfilled (proof trough IQI)

Page 13: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

X-ray images

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Page 14: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

The X-ray setup

14

The wall thickness range is influencing the choice of the detector and the X-ray setup:

Max. Wall thickness Energy (Max. kV)Min. Wall thickness Detector resolution (pixel sizeMin diameter of pipe Fitting of the detector for single wall

Page 15: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

References

15

Company Country Material

Sosta Germany Stainless Steel

Butting Germany Stainless Steel

Corinth Pipe Works Greece Steel

SMS Meer Germany, South Korea,Malaysia, Saudi Arabia

Steel

PFW Germany Titanium

Page 16: Pipe inspection systems - VisiConsult Pipe...Standard Testcycle 6 Start of testcycle Test position reached End of Testcyle Pipe moves in Parallel pipe length maesurement Doors close

Thanks for your attention!


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