pinprobe - toyotech · 2019-09-18 · gts pinprobe 1 undoubtedly, 5g’s large-scale...
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GTS PinProbe
➢ Comprehensive band & standards coverage:600MHz~6GHz & 5G NR (FR1)、LTE、WiFi
➢ Innovative technology: parallel multi-antenna OTA testing(patented ODC method)
➢ High efficiency: DUT loaded once, tests for multi-antenna and multi-mode can be done
➢ High confidence: test results correlate with TRP test
➢ High reliability: system-level self test & on-line self test
➢ Wide DUT compatibility: suitable for various multi-antenna UEs, cellphone, smart watch, PDA
➢ Customizable design for manufacturing: manual or pneumatic operation etc.
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General Test Systems (GTS) Inc.
PinProbe®
5G(FR1) UE Manufacturing OTA Test System
* Pictures are for reference only, please prevail in kind.
GTS PinProbe
1
Undoubtedly, 5G’s large-scalecommercialization will come true within nextfew years. In the mass production, the userequipment(UE), such as cellphone, tablet andnotebook will have to face new OTA testingchallenges. For the 5G NR FR1 frequency bands,we have to find some feasible solutions to solvefollowing issues, otherwise we will encounterthe low efficiency and high cost problem in themass production.
1. More tested frequency bands
IMT allocates new frequency bands to the5G FR1: 3.3G~3.4G for global(except Europeand North America); 3.4G~3.6G for Europe;3.6G~3.7G for global(except Africa and someAsian countries); 4.8G~4.9G for Asia-Pacific.Meanwhile, the manufacturing test equipmentshould be compatible with all LTE bands.
More tested bands will bring morechallenges in designing the probe antennas ofthe production test systems. In addition, therequirements of Wi-Fi bands coverage ,miniaturization structure and low system costwill demand innovations in designing suitable
probe antennas to satisfy all these productiontest system requirements.
2. More tested antennas
Including the new tested 5G bands, the 5GFR1’s UE will probably be integrated with morethan 4 different wireless standards antennas. Itmeans that the 5G UE’s total test volume will beseveral times higher than 4G UE’s. If followingthe single-antenna and single-mode serialtesting model, the total time consumption willbe several times that of LTE UE, so the testingcost will be increased significantly.
3. Old system impactable with new bands
In 4G era, the tests in the high cellularfrequency bands and 5.8GHz Wi-Fi band havea common technical challenge, that is the testresults from a small coupling testing boxcannot be correlated with that of largechamber. Using these test results to judge theDUT’s pass or fail will lead to a low testconfidence, in the other word, the test error isrelatively high.
Now most new 5G FR1 bands are withinhigh frequency range, such as 3.3G~3.7GHz,4.8G~4.9GHz. So the previous high test error insmall coupling box will continue to bothermanufacturing engineers, and prevent theeffective implementation of mass production.
New Challenges to 5G Mass Production “ODC” --5G manufacturing test solution
1. “ODC” accepted by 3GPP MIMO OTA
Applying ODC(Over-the-air direct connec-tion) to MIMO OTA test is a 3GPP standardtest method(refer to TS 37.544), so calledRTS(Radiated Two Stage) method. Taken the4x4 MIMO OTA test as an example, 4 probeantennas are virtually connected to 4 DUTreceiving antennas one by one, thatequivalents to connecting each pair of
antennas via a virtual cable. With such setup,the DUT’s noise impact can be really includedinto the performance test. That is the basicconcept of ODC. Based on this theory, the4x4 MIMO OTA test has been realized, andresults shown below.
2. “ODC” applied to PinProbe
GTS innovatively applies the ODC toPinProbe multi-antenna fast test system for 5GUE mass production. With 6 internal probeantennas, PinProbe can simultaneously test 6
DUT antennas with ODC method, the final testtime just equals to testing single antenna.
PinProbe is equipped ultra-wide-bandantennas 600MHz~6GHz, covering full 5G FR1
and Wi-Fi frequencies. Single test system(onestation) can perform all 5G, LTE and Wi-Fi tests,which will reduce the repeated DUTplacements and improve the manufacturingtest efficiency significantly. Furthermore, thePinProbe’s advanced test algorithm andsystem software promise the test resultscorrelation with that of large chamber in allfrequency bands.
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GTS PinProbe
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PinProbe Test System Theory
1. PinProbe structure and working theory
The test system is composed of a compact
shielding box, six customized probe antennas,
a self-test antenna, one set of DUT loading
mechanism and RF/USB connectors, as shown
in figure 1. The drawer type loading mechanism
can convoy the DUT into the shielding box; the
probe antennas controlled by dedicated test
software can be moved horizontally alone x/y
axis to search the best test position for each
DUT’s antenna.
When doing DUT transmission test,
multiple DUT transmitters(antennas) can
transmit signal at the same time, the
correspondent probe antennas can receive
signal simultaneously, and vice versa for the
DUT receiving test. The system hardware
together with the test software will ensure that
one probe antenna is linked to one tested
antenna via ODC, and the cross channel
isolation is larger than 15dB, so other
transmitters’ interference to the target
transmitter(antenna) is neglectable.
2. PinProbe test process
The detail process of DUT’s initialization test
is shown in right flow chart. First of all, DUT’s
basic information is needed, such as antenna
number and approximative positions(the
position description is defined in the operation
manual); turn on DUT transmitter or receiver,
the auto-searching software tool will detect
best position for each probe antenna; the test
software will start the test for initial calibration
parameters, record the results and set the test
parameters for dedicated DUT. After finishing
the initialization, the parallel transceivers test
for multi-antenna DUT is ready.
Once the initial test for the DUT is
completed, the obtained test parameters are
applicable to the tests of same model DUT.
Before the mass production, these system
initialization settings can be uploaded to other
PinProbes via the network, then the whole
production test systems settings can be done
automatically. It will significantly simplify the
PinProbe test systems configuration process for
mass production.
DUT parameters input: fill in the number of antennas, positions, tested channels, modes(wireless standards) and Pass/Fail limits, etc.
DUT loading: place the DUT onto the PinProbe fixture, close the door
System self-test: execute close-loop system self check, pass then go to next step, otherwise prompts warning for system maintenance or part exchanging
2D scanning:power on DUT, the scanning tool moves probe antennas, searches and selects best test points which are done by PinProbe test software automatically.
Parameters calibration: The test software executes the “system+DUT” initial calibration, obtains and records a set of DUT test parameters, generates test waveform files.
Transceiver test:Based on previous DUT test parameters, frequency bands, channels and test modes , test waveform files and receiving signal analysis function, PinProbe executes the DUT transmission and receiving test. Judges the Pass/Fail of DUT according to previous setting limits, shows the results to operator.
PinProbe Test Flow Chart
Figure1. PinProbe System Structure
GTS PinProbe
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GTS patented technology “ ODC”
( Over-the-air Direct Connection ) can
connect multiple test probes to multiple
tested antennas one by one via OTA, the
cross channel isolation is larger than
15dB( means the cross channel signal
strength is lower than that of direct
channel) which is the theoretical base for
realizing simultaneous multi-antenna test.
[1]China Patent Numbers:201820678179.X 201910354915.5
201910354541.7
2. PinProbe test correlates with TRP test
According to above test results: when
both Tx1 and Tx2 were turned on, after
applied the ODC algorithm, the Rx1 and
Rx2 receiving power were consistent with
the power transmitted by Tx1 or Tx2 only.
This proved that two antennas can be
tested simultaneously. That works for 4
antennas test also.
Large amount of specifications
verification and repeatability verifications
had been done, the ODC algorithm can
make the PinProbe system’s test results
correlate with TRP/TIS results at large
chamber. It ensures the accurate
judgement on DUT for the mass
production test. A comparison sample
as below:
PinProbe System Features
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1. ODC realizes the parallel multi-antennas test [1]
Tx Ant.Rx1 Power
(dBm)
Rx2 Power
(dBm)
Tx1 only -15 -20
Tx2 only -21 -17
Tx1+Tx2
w/o ODC -14.5 -15.3
Tx1+Tx2
w/ ODC -15.1 -16.85
Uncertainty 0.1 0.15
Dual-antenna test results
ODC System Diagram
GTS PinProbe
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Firstly, PinProbe employs precisely
designed mini probes. These tiny probes
can be easily installed into a small shielding
box for production line testing. Secondly,
with system-level design optimization, these
probes are placed close to each other, but
the isolation between antennas can still be
more than 35dB. Finally, aided by the ODC
algorithm, the PinProbe system with
multiple mini-probes can execute multi-
antenna parallel test, which improves the
test efficiency and accuracy extraordinarily.
0 1 2 3 4 5 6
-60
-55
-50
-45
-40
-35
探头间隔离度
(d
B)
频率 (GHz)
极化平行的两个探头,探头边沿间距11mm
极化垂直的两个探头,探头边沿间距11mm
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3. Mini Probe, high isolation 4. EPP high performance absorbers[2]
PinProbe test box is equipped with GTS
patented Expanded Polypropylene(EPP)
absorbers. The EPP material is a kind of light
weight closed porous foam, which has the
characteristics of hardness, solvent-resistant,
environment-friendly. It is light weight, high
strength, in-deformable, heat-resistant. This
absorber shows the good absorbing
performance for the electromagnetic wave
within a small space, provide a low reflection
environment, reduce the test uncertainty,
improve the test accuracy.
[2]China Patent Number:201520962731.4 201630008913.8
GTS PinProbe
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Refine Details, Pursue PerfectionFlexible, Reliable and Stable
1. Cylinder
The drawer-type sliding door is driven by
the cylinder and guide shafts. The cylinder’s
operating pressure is 0.15~0.7Mpa with high
guild precision of piston rod, small cylinder
diameter and quick response. There is a
stop block to limit the cylinder retraction.
2. Antenna installation & positioning
In order to ensure the installation
accuracy, all motion modules are positioned
through dowel pin holes. The electric sliding
table is driven by a stepping motor,
maximum loading 3Kg. Total weight of
antenna module is less than 1Kg. The sliding
table is driven by a T-type screw with self-
locking function, its repeated-positioning
error is less than 0.06mm.
3. Fixture
PinProbe’s maximum DUT size is
200x80mm, different model DUT uses
dedicated fixture. When placing the DUT,
two vertical sides of fixture are for alignment,
the opposite two sides have compression
springs which can help to hold the DUT
tightly and ensure the placement position’s
consistency.
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GTS PinProbe
6
Modular Structure, Simple MaintenanceAutomatic Self-Test, Fast Trouble-Shooting
1. RF links quality checking
By measuring the pathloss
between probe antennas and
communication antenna, test
engineer can detect the system
working status and identify the
broken antenna quickly and
accurately, then replace parts and
fix the problem immediately.
3. Antenna exchanging
The antenna
positioning control
module is at the rear of
PinProbe. Open the back
door, then see the mini
mechanical frame with
motion modules on it.
One test probe can be
exchanged within 10
minutes, all test probes
can be exchanged within 1
hour.
4. Electrical maintenance
The electrical
maintenance ports are on
the two sides of PinProbe.
According the actual
conditions, the engineer can
adjust the control valve of
cylinder, wire the gas pipe
and cables, etc.
2. Control modules exchanging
Electrical control modules,
such as power supply, driving
circuit and single-chip-
microcomputer, etc. are all on
the top of PinProbe. By opening
top cover, the parts exchanging
and repair can be done
conveniently.
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GTS PinProbe
➢ Tx➢ Rx
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Major Test Items:
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➢ Supports 3D measurement, cut selectable
2D measurement and the single point
measurement.
➢ User-defined test step, test angle and
test configuration.
➢ Arbitrary selection of test point to review
all test data of it.
➢ Wide variety of test assistant functions,
such as anti-drop-call, auto-recall and
abnormal situation warnings. Improves
the testing processes’ reliability and
fluency.
➢ Comprehensive raw test data and log
files management. Traceable and non-
modifiable test process.
➢ Batch processing function supports
creating task list for continuous and
automated unattended tests.
➢ Resourceful built-in templates,
preconfigured parameters compatible
with different instruments and test
platforms. Simple manipulations
effectively prevent operational errors.
➢ Supports 3D display, antenna pattern
arbitrary angle rotation, viewing and
cutting to help R&D engineer to visually
analyze and diagnose problem .
GTS MaxSign100 system’s control and test
automation software is developed based on the
Net Framework 4.0 platform. It is fully complied
with CTIA test standards and kept up to date
with the latest specification. The MaxSign100
provides a wide range of applications, flexible
configurations, smooth test processes, stable
operation, as well as a simple but friendly GUI.
It can meet different test requirements in
different product stages, and cover the whole
product life cycle from R&D, pre-certification,
conformance to QA in manufacturing.
MaxSign100 Professional OTA Test SoftwareSimple, Extensible , Customizable
GTS PinProbe
8
PinProbe System Specifications
Test
ab
ility
Functions RF test, UE performance fast scan
Applications Production Test for wireless terminal
DUT types Small multi-antenna UE(cellphone, smart watch, PDA, etc.)
Test methodology Over-the-air Direct Connection(ODC)
Frequency range 600MHz~6GHz
Test items RF spec.:Tx/Rx
Shielding >70dB
Measurement distance 3~5mm
DU
T
Max. size 200mm×80mm×20mm (L×W×H)
Max. weight 5kg
Pro
be
Ante
nna
Numbers 6
Scan accuracy 0.2mm
Polarization Circular
Ab
sorb
er
Base material EPP
Height 60mm
Absorbing rate ≥10dB
Cham
ber
Exterior dimensions 500mm×500mm×900mm (L×W×H)
Door size 200mm×100mm (W×H)
Weight 100kg
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GTS PinProbe
Configuration and Ordering Information
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PinProbe Hardware
Shielding
Chamber
Including shielding box, door,
interface module, RF cables,
communication cables, etc.
Electrical Control
Module
Including electrical cards and
sliding table mechanism, etc.
Pneumatic control
ModuleCylinder and it’s control units
RF Switch Module 1 to 6 RF switching
Probe Antenna 0.6-6GHz × 6
Communication
Antenna0.6-6GHz × 1
PinProbe Software
Scanning
Module
Including inner motion
module’s 2D scanning
control , instrument
control, switch control
and DUT control, etc.
Positioning
Module
Including inner motion
module’s positioning
control , instrument
control and DUT control,
etc.
Calibration
Module
Test data calibration,
display and report
generation
Instruments Supported
Wireless Test Set
General Tx/Rx
measurement
instruments
Address
567 Manor Ridge Crest., Waterloo,
ON,Canada N2K 0B4,
Address
680-D Davenport Rd, Waterloo,
ON, Canada N2V 2C3
Headquarters
Add.:
Tel.:
Fax:
Email:
Building A 101-104, Taohuayuan high-
tech Park, Baoan, Shenzhen, China
(+86) 0755 2940-3544
(+86) 0755 2974-8114
North America
North America R&D Center
Services and Maintenance
Calibration Free for 1st Time
Maintenance Free for 1st Year
S/W Upgrade Free for 1st Year