ping wang, yenan chen, youssef elasser, minjie chen power...

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Small Signal Model for Very-Large-Scale Multi-Active-Bridge Differential Power Processing (MAB-DPP) Architecture Ping Wang, Yenan Chen, Youssef Elasser, Minjie Chen Power Electronics Research Lab, Princeton University Background & Motivation Systematic Small Signal Modeling Approach Large-Scale Modular DC Energy Systems HDD Storage Server with MAB - DPP Large - Scale MAB - DPP Simulation & Control Load 1 Load 2 Load 3 dc-ac dc-ac dc-ac dc-ac dc-ac dc-ac dc-ac MAB-DPP DC Bus Load 4 Load 5 Load 6 Load n V 1 V 2 V 3 V 4 V 5 V 6 V n I bus Φ 1 Phase Shift Module Φ 2 Phase Shift Module Φ 3 Phase Shift Module Φ 4 Phase Shift Module Φ 5 Phase Shift Module Φ 6 Phase Shift Module Φ n Phase Shift Module V 1 V 2 V 3 V 4 V 5 V 6 V n SYSCLK I 1 I 2 I 3 I 4 I 5 I 6 I n S 1 S 1 ' C B1 S 2 S 2 ' C B2 S 3 S 3 ' C B3 S 4 S 4 ' C B4 S 5 S 5 ' C B5 S 6 S 6 ' C B6 S n S n ' C Bn L 1 L 2 L 3 L 4 L 5 L 6 L n C 2 C 1 C 3 C 4 C 5 C 6 C n DPP Architecture Comparison Fig. 2: An example ac-coupled differential power processing (DPP) architecture. Large-Scale Multi-Active-Bridge Differential Power Processing (MAB-DPP) Architecture Load 1 Load 2 DC Bus Load n DC AC DC AC DC AC Load 1 Load 2 DC Bus Load n DC AC AC DC DC AC AC DC DC AC AC DC Dc-Coupled v.s. Ac-Coupled DPP Architecture Number of Devices Dc-Coupled Ac-Coupled Benefits Dc-ac cells 2N N 50% switches reduction Transformers N 1 1/N magnetic volume Dc-ac-dc stages 2 1 Less conversion stages Fig. 3: (a) Dc-coupled DPP architecture; (b) Ac-coupled DPP architecture. (a) (b) Table II: Advantages of the Ac-Coupled DPP Architecture. DC AC DC DC AC Fig. 1: Energy systems with numerous modular power converters. Improved Small Signal Model considering Power Losses Step 4. Obtaining System Transfer Function: Fig. 4: Large-scale MAB-DPP with distributed phase-shift control. = × + × = × = × Fig. 5: Small signal model for MAB- DPP without considering losses. Fig. 6: Simulation verification of a 10-port MAB-DPP converter. Power losses can be modeled as an output resistance at each port. Output resistance is determined by the at each port. Based on the improved small signal model, the calculated bode plot matches well with the simulation results considering power losses. 1 2 = 0 12 21 0 1 2 1 2 0 1 2 + 11 12 21 22 1 2 1 2 1 2 1 2 = 1 || ≠1 1 2 σ =1 2 1 σ =1 2 || ≠2 1 σ =1 2 σ =1 1 σ =1 2 σ =1 || × 1 2 = = 2 ( | | − 1) Step 1. Modeling Large Signal Current: = 2 1− 2 ,≠ 2 2 −1 ,= = 2 ( − 1) Step 2. Modeling Small Signal Current: Step 3. Considering the load structure: is zero in ideal MAB. (a) (b) (c) Fig. 7: Operation waveforms of MAB considering losses. Fig. 8: Improved small signal model. Fig. 9: Bode plot of the improved small signal model. Derived transfer function matches very well with the simulated bode plot (without considering power losses). Power losses reduce the dc gain of the magnitude response and shift the phase response to higher frequency. Fig. 11: The calculated and simulated bode plots of three phase to voltage transfer functions. Fig. 10: SPICE simulation platform for a 100-port MAB-DPP system. Fig. 12: A modular control strategy with distributed phase-shift (DPS) module. Fig. 14: Testbench of a HDD server with the 10-port MAB-DPP converter. Experimental Measurement Fig. 15: Measured voltage perturbation at port 10 ( 10 ) with a phase perturbation ( 10 ). (a) f = 1kHz (b) f = 2kHz (c) f = 5kHz Fig. 17: Transient response of a port voltage to a 2 A load step change. Fig.16: Calculated and measured transfer function from 10 to 10 . 700 uF output capacitance Overshoot : < 230 mV Settling time: < 200 us Meet hotswap requirement of typical HDDs (5% VDD) Schematic of a 100-Port MAB-DPP Converter. Fig. 13: A 300W 10-port MAB-DPP prototype (with a U.S. quarter). A 10-Port MAB-DPP Prototype Differential power processing (DPP) architecture can minimize the power conversion stress and improve the system performance. Ac-coupled DPP with a single multi- winding transformer can reduce the component count and improve the power conversion efficiency. Higher power density Higher conversion efficiency Lower cost Power flow are closely coupled. Accurate modeling and scalable control strategy is needed for very large scale DPP system. Advantages: Challenges: 12 dB Radius: 3.7 cm Height: 1.2 cm Power Density: >100w/in 3

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  • Small Signal Model for Very-Large-Scale Multi-Active-Bridge Differential Power Processing

    (MAB-DPP) Architecture

    Ping Wang, Yenan Chen, Youssef Elasser, Minjie Chen

    Power Electronics Research Lab, Princeton University

    Background & Motivation Systematic Small Signal Modeling Approach

    ➢ Large-Scale Modular DC Energy Systems

    HDD Storage Server with MAB-DPP

    Large-Scale MAB-DPP Simulation & Control

    Load1

    Load2

    Load3

    dc-ac

    dc-ac

    dc-ac

    dc-ac

    dc-ac

    dc-ac

    dc-ac

    MAB-DPPDC Bus

    Load4

    Load5

    Load6

    Loadn

    V1

    V2

    V3

    V4

    V5

    V6

    Vn

    IbusΦ1

    Phase Shift

    Module

    Φ2

    Phase Shift

    Module

    Φ3

    Phase Shift

    Module

    Φ4

    Phase Shift

    Module

    Φ5

    Phase Shift

    Module

    Φ6

    Phase Shift

    Module

    Φn

    Phase Shift

    Module

    V1

    V2

    V3

    V4

    V5

    V6

    Vn

    SYSCLK

    I1

    I2

    I3

    I4

    I5

    I6

    In

    S1

    S1' CB1

    S2

    S2' CB2

    S3

    S3' CB3

    S4

    S4' CB4

    S5

    S5' CB5

    S6

    S6' CB6

    Sn

    Sn' CBn

    L1

    L2

    L3

    L4

    L5

    L6

    Ln

    C2

    C1

    C3

    C4

    C5

    C6

    Cn

    DPP Architecture Comparison

    Fig. 2: An example ac-coupled differential

    power processing (DPP) architecture.

    ➢ Large-Scale Multi-Active-Bridge Differential Power Processing

    (MAB-DPP) Architecture

    Load 1

    Load 2

    DC Bus

    Load n

    DC

    AC

    DC

    AC

    DC

    AC

    Load 1

    Load 2

    DC Bus

    Load n

    DC

    AC

    AC

    DC

    DC

    AC

    AC

    DC

    DC

    AC

    AC

    DC

    ➢ Dc-Coupled v.s. Ac-Coupled DPP Architecture

    Number of Devices Dc-Coupled Ac-Coupled Benefits

    Dc-ac cells 2N N 50% switches reduction

    Transformers N 1 1/N magnetic volume

    Dc-ac-dc stages 2 1 Less conversion stages

    Fig. 3: (a) Dc-coupled DPP architecture; (b) Ac-coupled DPP architecture.

    (a) (b)

    Table II: Advantages of the Ac-Coupled DPP Architecture.

    DC AC DC DC AC

    Fig. 1: Energy systems with numerous modular power converters.

    ➢ Improved Small Signal Model considering Power Losses

    ▪ Step 4. Obtaining System Transfer Function:

    Fig. 4: Large-scale MAB-DPP with distributed

    phase-shift control.൝𝑰 = 𝑮𝝓 × 𝝓 + 𝑮𝒗 × 𝑽

    𝑽 = 𝑮𝒛 × 𝑰𝑽 = 𝑰 − 𝑮𝒛𝑮𝒗

    −𝟏 𝑮𝒛𝑮𝝓 × 𝝓

    Fig. 5: Small signal model for MAB-

    DPP without considering losses.

    Fig. 6: Simulation verification of

    a 10-port MAB-DPP converter.

    ▪ Power losses can be modeled as an output resistance 𝑅𝑠𝑖 at each port.

    ▪ Output resistance 𝑅𝑠𝑖 is determined by the 𝜕𝑉𝑖

    𝜕𝐼𝑖at each port.

    ▪ Based on the improved small signal model, the calculated bode plot

    matches well with the simulation results considering power losses.

    መ𝐼1መ𝐼2⋮መ𝐼𝑛

    =

    0 𝐺𝑣12𝐺𝑣21 0

    ⋯ 𝐺𝑣1𝑛⋯ 𝐺𝑣2𝑛

    ⋮ ⋮𝐺𝑣𝑛1 𝐺𝑣𝑛2

    ⋱ ⋮… 0

    𝑑𝑉1𝑑𝑉2⋮

    𝑑𝑉𝑛

    +

    𝐺𝜙11 𝐺𝜙12𝐺𝜙21 𝐺𝜙22

    ⋯ 𝐺𝜙1𝑛⋯ 𝐺𝜙2𝑛

    ⋮ ⋮𝐺𝜙𝑛1 𝐺𝜙𝑛2

    ⋱ ⋮… 𝐺𝜙𝑛𝑛

    𝜙1𝜙2⋮𝜙𝑛

    𝑉1𝑉2⋮ො𝑉𝑛

    =

    −𝑍1||

    𝑘≠1

    𝑍𝑘𝑍1𝑍2

    σ𝑘=1𝑛 𝑍𝑘

    𝑍2𝑍1σ𝑘=1𝑛 𝑍𝑘

    −𝑍2||

    𝑘≠2

    𝑍𝑘

    ⋯𝑍1𝑍𝑛

    σ𝑘=1𝑛 𝑍𝑘

    ⋯𝑍2𝑍𝑛

    σ𝑘=1𝑛 𝑍𝑘

    ⋮ ⋮𝑍𝑛𝑍1

    σ𝑘=1𝑛 𝑍𝑘

    𝑍𝑛𝑍2σ𝑘=1𝑛 𝑍𝑘

    ⋱ ⋮

    … −𝑍𝑛||

    𝑘≠𝑛

    𝑍𝑘

    ×

    መ𝐼1መ𝐼2⋮መ𝐼𝑛

    𝐼𝑖 =𝑃𝑖𝑉𝑖=

    𝑗≠𝑖

    𝑉𝑗

    2𝜋𝑓𝐿𝑖𝑗𝜙𝑖𝑗(

    |𝜙𝑖𝑗|

    𝜋− 1)

    𝜕𝐼𝑖𝜕𝑉𝑗

    𝜕𝐼𝑖𝜕𝜙𝑗

    ▪ Step 1. Modeling Large Signal Current:

    𝐺𝜙𝑖𝑗 =

    𝑉𝑗

    2𝜋𝑓𝐿𝑖𝑗1 −

    2 𝜙𝑖𝑗

    𝜋, 𝑗 ≠ 𝑖

    𝑗≠𝑖

    𝑉𝑗

    2𝜋𝑓𝐿𝑖𝑗

    2 𝜙𝑖𝑗

    𝜋− 1 , 𝑗 = 𝑖

    𝐺𝑣𝑖𝑗 =𝜙𝑖𝑗

    2𝜋𝑓𝐿𝑖𝑗(𝜙𝑖𝑗

    𝜋− 1)

    ▪ Step 2. Modeling Small Signal Current:

    ▪ Step 3. Considering the load structure:

    𝑮𝒗 𝑮𝝓

    𝑮𝒛

    • 𝐺𝑣𝑖𝑖 is zero in ideal MAB.

    (a)

    (b)

    (c)

    Fig. 7: Operation waveforms

    of MAB considering losses.

    Fig. 8: Improved small signal model. Fig. 9: Bode plot of the improved

    small signal model.

    ▪ Derived transfer function

    matches very well with the

    simulated bode plot (without

    considering power losses).

    ▪ Power losses reduce the dc

    gain of the magnitude response

    and shift the phase response to

    higher frequency.

    Fig. 11: The calculated and simulated bode plots

    of three phase to voltage transfer functions.

    Fig. 10: SPICE simulation platform for a 100-port MAB-DPP system.

    Fig. 12: A modular control strategy with

    distributed phase-shift (DPS) module.

    Fig. 14: Testbench of a HDD server with the

    10-port MAB-DPP converter.▪ Experimental Measurement

    Fig. 15: Measured voltage perturbation at port 10 ( ො𝑣10) with a phase perturbation ( 𝜙10).

    (a) f = 1kHz (b) f = 2kHz (c) f = 5kHz

    Fig. 17: Transient response of a port

    voltage to a 2 A load step change.

    Fig.16: Calculated and measured

    transfer function from 𝜙10 to ො𝑣10.

    ▪ 700 uF output capacitance

    ▪ Overshoot : < 230 mV

    ▪ Settling time: < 200 us

    ▪ Meet hotswap requirement

    of typical HDDs (5% VDD)

    ▪ Schematic of a 100-Port MAB-DPP Converter.

    Fig. 13: A 300W 10-port MAB-DPP prototype

    (with a U.S. quarter).

    ▪ A 10-Port MAB-DPP Prototype

    ▪ Differential power processing (DPP)

    architecture can minimize the power

    conversion stress and improve the

    system performance.

    ▪ Ac-coupled DPP with a single multi-

    winding transformer can reduce the

    component count and improve the

    power conversion efficiency.

    • Higher power density

    • Higher conversion efficiency

    • Lower cost

    • Power flow are closely coupled.

    • Accurate modeling and scalable control

    strategy is needed for very large scale

    DPP system.

    ▪ Advantages: ▪ Challenges:

    12 dB

    Radius: 3.7 cm

    Height: 1.2 cm

    Power Density: >100w/in3