pineapple processing line

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Pineapple Processing Line – The best solution for Pineapple Industry 1 www.Muninmax.co.th

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Muninmax produces pineapple processing equipment for the global market. Muninmax’s core pineapple in can and aseptic pineapple capabilities include sterilization systems, deaeration systems, bag-in-drum fillers, juice blending and flavor addition, and tanker loading systems. Contact us at [email protected] for further information or visit us our website www.muninmax.co.th

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Page 1: Pineapple processing line

Pineapple Processing Line – The best solution for Pineapple Industry

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www.Muninmax.co.th

Page 2: Pineapple processing line

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Munimax ‘s technology to meet the demands

of today’s pineapple processing requirements.

Our total commitment had led to the

development of innovative equipment to

improve overall operating efficiently, minimize

downtime for maintenance, and most important, reduce capital investments.

www.Muninmax.co.th

Page 3: Pineapple processing line

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With more than 25 years of experience,

fully understand the development of

Pineapple Industry, we can supply

complete pineapple

processing lines on turnkey basis for the

production of natural or concentrated

puree as well as single machines tomeet specific requirements

www.Muninmax.co.th

Page 4: Pineapple processing line

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1 2

3 4

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1. Dumper

2. Raw Material Inspection Conveyor

3. Washing Conveyor

4. Inspection Conveyor

5. Ginaca

After washing and sorting,

the pineapple arrives at the

“Ginaca”, machine where it

is mechanically broken

down into three

components: cylindrical

flesh (the cylinder are then

sliced as typically done for

canned fruit), peel and

“juice material”. This

consists of the pineapple

core, and the flesh

obtained from between the skin and the cylinder.

State-of-the art equipment...

www.Muninmax.co.th

Page 5: Pineapple processing line

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… get high yield recovery

www.Muninmax.co.th

The pineapple cylindrical flesh comes to the

slicing machine and segmentor to finish the preparation processing line.

2

1

3

1. Product after peeling from Ginaca

2. Slicing machine

3. Segmentoir

Page 6: Pineapple processing line

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State-of-the art equipment...

1. Canning Processing Line at

Central Interfood factory

2. Hammer Mill

3. Low Pressure Extractor

Sketch of Low Pressure Extractor

www.Muninmax.co.th

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2

3

Page 7: Pineapple processing line

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… get high yield recovery

www.Muninmax.co.th

The pineapple will come to the canning line

for slicing, cutting into cube, filling syrup,

sterilization with Cooker and Cooler and then

labeling for final product.

The fruit is juiced by traditional screw presses

which generate a high proportion of solids in

the juice. The extractors are used in a 2 or 3 stage arrangement.

1. Horizontal High Pressure Extractor

2. Inside Horizontal High Pressure Extractor

Sketch of Horizontal High Pressure Extractor

Page 8: Pineapple processing line

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Mixing Tanks

Mixing Tanks Mixing Tanks

Page 9: Pineapple processing line

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Tanks and more…A fully equipped and independently managed

technical department with in-house design and

drawing capacity, allows us to present a unique

range of services to clients:

• Planning and optimizing vessel and

building layout

• Walkway, staircase and platform design

and manufacture

• Product and cooling piping design and

installation• Turnkey project management

Page 10: Pineapple processing line

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State-of-the art equipment...

EvaporatorThe juice produced in this way is evaporated to the desired concentration in

multi-effects evaporator. Our company is professional in the manufacturing

and exporting a wide range of Falling Film Evaporator, the best kind of

Evaporator, which we recommend.

• The liquid feed enters at top, get distributed uniformly in tube bundle by a

distributor.

• The feed flows downwards along the tube walls as a film. It receives the heat

from the heating media on the shell side.

• Vapor is formed and the concentrate flows downward along with the vapor.

• Separate the vapor vs. liquid and the concentrated liquid is collected at the

bottom or transferred to the next stage.

• The falling film evaporator can be single effect or multiple effects depending

on your requirement for steam economy

Machines operations, including start-up and shut-down, are controlled by PC/PLC system.

www.Muninmax.co.th

Page 11: Pineapple processing line

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… get high yield recovery

SterilizationUHT (Ultra High Temperature)

process can extend the shelf

life of the product from a few

days up to several months

with minimum quality loss. The

UHT plants also allow for the

thermal and aseptic treatment

of products with portions or

fibers and particulate. Product

is heated up to high

temperature for a short period

of time to kill micro-organisms

that are present in all product.

The energy recovery achieved

by the heat regeneration

leading to reduce energy

consumption.

Feature

- Energy and water consumption saving.

- Corrugated tubes to promote efficient heat transfer and reduce thermal stresses.

- PLC control automatic system.

- Sanitary construction.

- Low operation cost.

www.Muninmax.co.th

Page 12: Pineapple processing line

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www.Muninmax.co.th

State-of-the art equipment...

Aseptic FillerMachine is designed to provide the highest possible level of sterility and productivity for

filling bulk aseptic bag in box or bag in drum containers. Most aseptic packing of this

kind have been applied to bulk packing for high and low acid food products, including

tomato paste, fruit juice purees, fruit juice concentrates, dairy products and other such

products.

Before the filler is used, it is automatically sterilized. The system is fully automatic,

consisting of hydraulic actuation, a sterilization phase, filling head with clamping device,

filling vale, aseptic chamber and control panel.

The automatic cycle of opening, filling and closing; begins once the bag has been

manually inserted into the filling head. During the filling cycle, the temperature can be

controlled at critical point.

Features

• Machine frame is made of Galvanized

• Filling head is made of AISI 316/AISI 304 Stainless steel

• The parts in contact with product are made of AISI 316 stainless steel.

• Heads for bag with 1” fitment (2” spout feasible under request) with Plug Style and Cap

Style

• Steam sterilization system

• Circular head chamber which is fully-viewable (twin head)

• Integrated processing cycle safety system at critical point such as control temperature,

steam pressure and self - diagnosis with on screen alarms.

• Mass Flow-Meter for measuring the volumetric capacity.

• PLC control automatic system.

• Applicable bag size 20L, 200l, 1000L

Page 13: Pineapple processing line

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Pineapple

Washing

Sorting

Peeling

Cylindrical Flesh Juice Material

Damaged Pineapple

Peel

Trimming

Slicing

Segmentation

Packing in can

Syrup Filling

Seaming

Sterilization

Extraction

Preheating

Deaeration

Single Strength Juice

Filling

Evaporation

Sterilization

… get high yield recovery

PRODUCTION FLOW DIAGRAM

Concentrate

Sterilization

Storage

Filling

www.Muninmax.co.th

Page 14: Pineapple processing line

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Muninmax Co., Ltd

107/1 M5 T. Wangpong, A. Pranburi,

Prachuapkhirikhan, Thailand 77120

Tel: +66 32 65 1939Fax: +66 32 54 2208

Email: [email protected]

“ONLY IF YOU SUCCEED, WE CAN BE SUCCESSFUL”.

www.Muninmax.co.th