pile driving problems and solutions by dr. malek smadi of geotill

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Pile Driving Problems and Solutions ASCE Indiana State Section 2014 Annual Meeting 4/15/2013 Malek Smadi, Ph.D., P.E. Principal Engineer - GEOTILL - Fishers, Indiana [email protected] - www.geotill.com

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Page 1: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Pile Driving Problems and

Solutions

ASCE Indiana State Section 2014 Annual Meeting

4/15/2013

Malek Smadi, Ph.D., P.E.

Principal Engineer - GEOTILL - Fishers, Indiana

[email protected] - www.geotill.com

Page 2: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

CONTENTS

1. Objectives

2. Piles With Blow Count Above Minimum Pile Penetration Requirements.

3. Piles Driving Significantly Deeper Than Estimated.

4. Abrupt Change or Decrease in Blow Counts for Bearing Piles.

5. Lateral Movement of Previously Installed Piles When Driving New Piles.

6. Piles Driving Out of Alignment.

7. Pile Obstructions at Depth.

8. Pile damage

9. Steel Pile Head Deforms

10. Higher Blow Count than Expected.

11. Lower Blow Count than Expected.

13. Case Histories

a. NFS RR Over SR 331

b. SR 13 Over Elkhart River

c. CR 150 East

d. I80/94 over S.R. 912

e. U.S. 12 over Grand

Calumet River

Page 3: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Objective

Improve

understanding of

driven pile design and

construction.

Understand the

importance of

geotechnical

investigations, design,

and the plans and

specifications.

Educate constructors

and designers about

common issues so

that good foundation

construction practices

are followed.

To achieve quality

assurance.

Page 4: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Keys to Success

Subsurface investigation

Design Considerations

Knowledge of construction techniques

Design for constructability and reliability

Appropriate specifications

Quality assurance

Page 5: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Subsurface Investigations

The best practice to reduce the risk of

construction problems is early recognition of

geotechnical problems during design stage and

designing accordingly.

Perform an adequate subsurface investigation

in advance of final design.

Page 6: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

SPT- Errors & Omissions

Overburden effect

Improper seating of sampler at bottom of

hole

Inadequate cleaning of loose material at

the bottom of hole

Balance hydrostatic pressures inside and

outside the borehole.

Operator Errors

Dilatant soils causes

Page 7: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Subsurface Investigations

Page 8: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Hammer classification chart

Page 9: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Hammer classification chart

Hand Held Pile Driver

Page 10: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Minimum Pile Penetration Requirements

Check if driving system is matched to the pile

If no obvious problems are found, dynamic

measurements should be made to determine if

it is driving system or soil behavior related

Driving system problems could include pre-

ignition, low hammer efficiency, or soft cushion

Soil problems could include higher soil strength

than anticipated, temporarily increased soil

resistance with later relaxation (required

restrike to check), large soil quakes, or high

soil damping

Page 11: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Piles Driving Significantly Deeper Than Estimated

Soil resistance at the time of driving could be

lower than anticipated or driving system

performance is better than anticipated

Perform restrike tests after an appropriate

waiting period to evaluate soil strength change

If the ultimate capacity based on restrike blow

count is still low, check drive system

performance and restrike capacity with

dynamic measurements

Contact the structural engineer/designer for

recommended change

I-465 & I-65 Bridge Indianapolis

Page 12: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Blow Count Significantly Lower than Expected

Review soil borings

If soil borings do not indicate soft

layers, pile may be damaged

below grade

If the pile was spliced, re-evaluate

splice detail and field procedures

for possible splice failure

Recent INDOT Splices

Page 13: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Abrupt Change or Decrease in Blow Counts for Bearing

Piles

If borings do not indicate weathered profile above

bedrock/bearing layer, then pile toe damage is likely

For piles that allow internal inspection, reflect light to

the pile toe and tape the length inside the pile for

indications of toe damage

For piles that cannot be internally inspected,

dynamic measurements could be made to evaluate

problem or pile extraction could be considered

Failed Piles I-69 over Hurricane Creek

Page 14: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Lateral Movement of Previously Installed Piles When

Driving New Piles

Pile movements likely due to

soil displacement from adjacent

pile driving

Possible solutions include:

Re-driving of installed piles

Change in sequence of pile

installation

Predrilling of pile locations to

reduce ground movements

Lateral pile movements could

also result from adjacent slope

failure

County Road 150 East

Page 15: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Lateral Movement of Previously Installed Piles When

Driving New Piles

Lateral pile

movements

could also

result from

adjacent slope

failure

Toll Road I-90 adjacent to Calumet River

Page 16: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Piles Driving Out of Alignment

Piles may be moving out

of alignment tolerance due

to hammer-pile alignment

control or due to soil

conditions

If due to poor hammer-pile

alignment control, a pile

gate, template or fixed

lead system may improve

the ability to maintain

alignment tolerance

Soil conditions such as

near surface obstructions

or steeply sloping bedrock

having minimal

overburden material may

prevent tolerance from

being met

Page 17: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Pile Obstructions at Depth

If deep obstructions are

encountered contact the

engineer for remedial

design

Ultimate capacity of piles

hitting obstructions

should be reduced based

upon pile damage

potential and soil matrix

support characteristics

Additional piles may be

necessary

Page 18: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Steel Pile Head Deforms

Check helmet

size/shape

Check steel strength

Check evenness of

the pile head

determine pile head

stress. If calculated

stress is high, reduce

hammer energy

(stroke) for low blow

counts; for high blow

counts, different

hammer or pile type

may be required

NFS RR Over SR 331

Page 19: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Pay Attention to Scour Depth

Page 20: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Verifying High Capacity Piles with Large Diameter

54-inch Pipe Piles with welded shoes

Page 21: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Verifying High Capacity Piles with Large Diameter

Pile driving to install 8-ft-diameter test pile at Stony Creek Bridge

Page 22: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Verifying High Capacity Piles with Large Diameter

Page 23: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Verifying High Capacity Piles with Large Diameter

For pier 6, which is northern pier for the

main truss on Milton-Madison, the

contractor proposed to 36" diameter by 7/8"

thick steel open pipe pile

Due the size of pile and loading, it was

requested from the contractor to perform

static load test or statnamic test instead of

PDA

Milton-Madison Bridge

Page 24: Pile driving problems and solutions by Dr. Malek Smadi of GEOTILL

Questions ? Dr. Malek Smadi, P.E.

Principal Engineer - GEOTILL Fishers, Indiana

[email protected] www.geotill.com