pic hermle c40 technical sheets

Technical sheets C 40

Version: 12 - EN

Designated use

General safety regulations

General Technical data

Transport and installation

Machine dimensions and machine weight

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III

Table of Contents

Table of Contents

Table of Contents .............................................................................................................. III

Designated use ................................................................................................................ 1

Intended use ..................................................................................................................... 2Dry machining and machining with minimum quantity lubrication ..................................... 2Qualification ...................................................................................................................... 3Troubleshooting ................................................................................................................. 4Duty to inform .................................................................................................................... 4Documentation overview ................................................................................................... 5Disposal ............................................................................................................................ 6Not designated use ........................................................................................................... 7

General safety regulations ............................................................................................. 9

General ............................................................................................................................. 10Operational safety ............................................................................................................. 12Equipment and installation safety ..................................................................................... 14Safety during repair work .................................................................................................. 15Environmental safety ......................................................................................................... 17Gravity-loaded axes .......................................................................................................... 18Manual unlocking of the cabin door in case of emergency ............................................... 19

General technical data .................................................................................................... 21

Feed drive ......................................................................................................................... 22Traverse range .................................................................................................................. 22Positioning accuracy ......................................................................................................... 22Measuring system ............................................................................................................. 23Lighting .............................................................................................................................. 23Noise level ......................................................................................................................... 23Electrical connection ......................................................................................................... 24Electrics machine ............................................................................................................. 25Electrical system internal coolant supply ......................................................................... 25Operating conditions for electrical equipment ................................................................... 26Pneumatic system ............................................................................................................. 27Cooling lubricant ............................................................................................................... 29Designation of the machine axes ...................................................................................... 31Data transfer ..................................................................................................................... 32Data backup ...................................................................................................................... 32

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Table of Contents

Transport and installation .............................................................................................. 33

General transport regulations ............................................................................................ 34General safety instructions ................................................................................................ 36Information on the transport in a packing case ................................................................. 37C 30 Transport weight ....................................................................................................... 40C 30 Transport dimensions ............................................................................................... 40C 30 Transport centre of gravity ........................................................................................ 41C 40 Transport weight ....................................................................................................... 42C 40 Transport dimensions ............................................................................................... 42C 40 Transport centre of gravity ........................................................................................ 43Anchor points for securing the load ................................................................................... 44Transport information ........................................................................................................ 45Storage information ........................................................................................................... 46Preparations related to the machine location .................................................................... 47Preconditions for commissioning ...................................................................................... 50Preparations for commissioning ........................................................................................ 51Electrical connection ......................................................................................................... 52Pneumatic connection ....................................................................................................... 54Arrangement of the precision pads ................................................................................... 55Transport by fork lift truck .................................................................................................. 56Transport by crane ............................................................................................................ 62Transport by heavy load rollers ......................................................................................... 69Machine from the floor onto the heavy load rollers ........................................................... 70Machine from the heavy load rollers onto the precision pads ........................................... 71Transport of the additional magazines ZM 43 and ZM 87 ................................................. 78Transport of the additional magazine ZM 157 ................................................................... 85

Machine dimensions and machine weight ................................................................... 101

C 30 Machine dimension ................................................................................................... 102C 30 Machine weight ......................................................................................................... 104C 30 Static load of standard machine ............................................................................... 104C 30 Dynamic load of standard machine .......................................................................... 105C 40 Machine dimension ................................................................................................... 106C 40 Machine weight ......................................................................................................... 108C 40 Static load of standard machine ............................................................................... 108C 40 Dynamic load of standard machine .......................................................................... 109Instructions for measuring the evenness of the surface at the machine location (C 30, C 40) ....................................................................................................................... 111C 30 Dimension sheet for surface evenness at machine location .................................... 113C 40 Dimension sheet for surface evenness at machine location .................................... 115

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Chapter

Designated use

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Designated use

Machining (according to DIN 8589 part 0) by means of rotating tools with at least one geometrically defined edge.

The following machining operations are possible:Milling (according to DIN 8589 T3: Face milling, round milling, screw milling, gear-hobbing, profile cutting, form cutting)

Drilling (according to DIN 8589 T2: end facing, round drilling, screw drilling, profile drilling, form drilling)

Materials:Metal, wood and plastics. Do not machine materials containing magnesium.

Cooling lubricants:No cooling lubricants containing more than 15% by volume of inflammable liquid (e.g. oil).

Tools:Use only tools dimensioned and balanced adequately for the speed and metal re-moving capacity required (see the manufacturer's specifications and the chapter "Milling spindle").

According to the machining process and the material besides the free-falling swarf also fine swarf (metallic dust) is produced, which is not bound or discharged by a cooling lubricant. When the amount of swarf is large, it must be extracted via a special working area extraction and must be separated by means of a filter.

In the light alloy processing (e.g. aluminium) with a very large amount of fine swarf being produced, also a possible exothermal reaction has to be taken into account. In this case, appropriate fire protection and explosion prevention must necessarily be provided. In any case a swarf accumulation in the working area of the machining centre should be avoided (clean the working area within suitable intervals).

Examples of inflammable and explosive materials:Organic, natural dust from coal and wood

Inorganic dust from magnesium, aluminium, or zinc

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Intended useIntended use

Dry machining and machining with

minimum quantity lubrication

Dry machining and machining with

minimum quantity lubrication

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Designated use

OperationSetup, process monitoring, loading:Only personnel especially trained on the machine.The owner of the machine is obligated to inform its personnel about the specific risks on the basis of the operating manual. He must confirm the instruction in writing.

The machine may only be adjusted by one person!To avoid that two people put each other in a dangerous situation, the adjustment of the machine must not be done by two or more people at the same time.

MaintenanceInspection (measuring, checking, controlling):Especially trained personnel. Follow the instructions in the Hermle operating man-ual.Maintenance (cleaning, lubricating, supplementing and exchanging consumables and process materials):Especially trained personnel. Follow the instructions in the Hermle operating man-ual.Service (exchanging parts, repairs):Exclusively by the Hermle AG Customer Service or a service authorized by Hermle AG.

ConversionConversions and modifications of the machine:Exclusively by the Hermle AG Customer Service or a service authorized by Hermle AG.

Machine installation and start-upInstallation and start-up of the machine after being delivered ex works, Hermle AG:The installation of the machine may only be performed by sufficiently qualified per-sonnel, and commissioning of the machine only by the Hermle AG Customer Service or a service authorized by Hermle AG. Keep unauthorized persons outside of the danger area during machine installation and commissioning! The instructions in the chapter "Transport and installation" must be followed!

Repositioning of the machineRepositioning of the machine from one installation site to another:The repositioning of the machine may only be performed by sufficiently qualified personnel. Prior to a repositioning of the machine, the Hermle AG Customer Service or a service authorized by the Hermle AG must be contacted. Hermle AG will decline any liability or warranty for machine damage caused by incorrect repositioning of the machine

QualificationQualification

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Designated use

Report any irregularities, noise and obvious faults to your superior and note them in the workbook. In case of danger, shut down the machine immediately (press Emer-gency Stop device).

Before putting the machine into operation, the owner has to make sure that the operating manual was read and understood by the relevant personnel. In addition, the general accident prevention regulations of the relevant professional association must be heeded.

TroubleshootingTroubleshooting

Duty to informDuty to inform

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Designated use

The Hermle machine documentation has been prepared for qualified employees and consists of the user and service documentation.

A skilled employee (expert) is anyone who, by virtue of his/her specialist training and experience in the handling of machine tools (regarding operation, maintenance and inspection), has good knowledge in this technical field. Skilled employees must be able to evaluate the work that has been assigned to them and to recognize and eliminate potential hazards.

The user documentation is intended for the owner of the machine and is subject to the CE conformity. The user documentation contains the following documents:

Handbooks of the control unit

Hermle operating manual (standard)

Ordering forms for ordering the access codes for the "Optional Mode"

Error messages

Hermle operating manual for special constructions (if available)

Operating manual for the tool management system TCS software (if available)

Working area plans

Service record

The service documentation is intended exclusively for the Hermle AG customer service or the service authorized by Hermle AG and is not subject to CE conformity. The service documentation contains the following documents:

Spare parts diagrams

Hydraulic, pneumatic, cooling lubricant and lubrication diagramsDrawings of spare parts and wearing parts

Electrical circuit diagrams

Technical documents of the ancillary equipment (including consumables)

User Manual Collection (Siemens)

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Documentation overview

Documentation overview

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Designated use

At the end of their service life, the individual components (consumables and sub-assemblies) of the machine must be passed on to the appropriate recycling proc-ess. If recycling is not possible, the disposal of the components (consumables and subassemblies) must be carried in accordance with the regulations of the country in question and in accordance with regional or local provisions.

Proper disposal of the components (operating materials and assemblies) does not cause any hazards to people or damage to the environment. We recommend you to contact a company specialized in waste disposal.

DisposalDisposal

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Designated use

Any deviation from the designated use specified can cause injury or death. Such improper use is to be avoided at all times. Incorrect applications and prohibited op-erating modes are to be avoided.

If the designated use is changed due to incorrect applications or prohibited operat-ing modes, this can cause hazards that are not covered by the machine's safety features.

Examples of possible incorrect applications and prohibited operating modes:Bypassing or removing safety devices, e.g. not refitting a solid, separating protec-tive cover after repairs or disabling the safety switch on the cabin door with an alternative actuator for reasons of convenience. Machining substances that contain magnesium, e.g. risk of an explosive gas reac-tion when magnesium comes into contact with water.Using flammable cooling lubricants, e.g. increased risk of fire and explosion due to atomisation of the cutting oil during processing.Machining with grinding or separating plates, e.g. risk of fragments being thrown out if the grinding tool breaks. The protective capability of the machine housing is not designed to withstand grinding tool breakages.Dry machining or machining with minimum quantity lubrication without adequate extraction, resulting in formation of an explosive dust and air mixture.Use of unbriefed or inadequately trained personnel, e.g. operator has no access to operating manual. The installation of machine in a hazardous (explosive) environment.Deliberate shutting of personnel behind protective equipment (e.g. protective cabin on pallet changer) by third parties, e.g. for troubleshooting purposes.Intentional misuse by stepping over or crawling under protective devices (e.g. photoelectric light barrier in the working area of the PW 2000 pallet changer is bypassed by stepping over it or crawling under it).

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Not designated useNot designated use

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Designated use

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Chapter


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This machine has been built according to the state-of-the-art technology and to the current safety regulations. Provided that it is operated properly, no specific dangers for the operator are to be expected.It is assumed that the operating personnel is adequately trained in the operation of machine tools.

! Warning

When operating the machine, wrong handling can result in serious injuries that may become fatal.For this reason, please heed the following instructions:

When working with the machine, for the sake of your own safety, wear the necessary personal safety equipment including safety boots, safety goggles, protective clothing and safety gloves, etc., as well as close fitting work clothes and hair protection for long hair. Roll up sleeves towards the inside only. Take off wrist watches, rings, chains and similar jewellery before starting work!

If the noise level is high, wear hearing protection!

To keep the noise level of the machine to a minimum, you must monitor the noise emission directly on-site during machining. If noise emission exceeds the legally determined limits, inform your supervisor.

Always ensure sufficient ventilation and aeration.

Clean off any spilled liquids (cooling lubricant, grease or oil) immediately after spilling due to risk of slipping!

At the work place, the MAC limit value of the total concentration of oil vapour and oil aerosol of 10 mg/m3 must be observed! Therefore always ensure sufficient ventilation and aeration! If necessary, have the relevant controlling authority (e.g. professional association) carry out a measurement. If the limit is exceeded, change process conditions and/or have an extractor installed!

After switching off the machine by means of the main switch the socket at the switch cabinet is still alive!

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GeneralGeneral

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If the owner of the machine performs modifications on the machine - this applies especially to later additions of foreign additional units, modifications of the control concepts or even modifications of protective devices - these changes must be agreed upon with Hermle AG! In the absence of such agreement, Hermle AG will not be liable for any damage which may occur as a result thereof!

Operate the machine only when it is in flawless and reliable condition. Eliminate any defects that occur immediately!

All safety and warning signs on the machine must be complete and fully legible at all times!

The operator must provide appropriate instructions and monitoring to ensure that the work area around the machine and the area around it are clean and tidy!

Read the accident prevention regulations of your controlling authority (e.g. Employer's Liability Insurance Association)! If these regulations are not displayed at your work place, please inform the person in your company responsible for safety!

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! Warning

When operating the machine, wrong handling can result in serious injuries that may become fatal.For this reason, please heed the following instructions:

As long as the machine is working, do not reach into the area of rotating shafts, equipment or tools!

The protective cabin must always be closed completely during operation and may not be opened!

Use only tools which are suitable for machining the respective material. Please also note that some tools are only allowed for certain rpm ranges and are sub-ject to wear.

The use of grinding wheels and cutting-off wheels is not allowed!

When working in an area with rotating tools, do not wear protective gloves – risk of the hand being caught in the rotating tool!

Work pieces and mounting devices may only be handled using appropriate loading devices!

Lifting tackles and loading devices, which are used to load the machine, must be adequate for the purpose and provide sufficient lifting capacity!

It is recommended to install an extraction system when machining graphite or materials the machining of which produces fine dust!

Each time before setup, remove the tool from the spindle and make certain that all fastening screws (for example clamping devices, etc.) are securely tightened!

Do not reach between milling spindle and work piece.

Ensure correct and safe clamping of the work pieces.

The work piece has to be securely mounted and/or clamped with adequate clamping devices!

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Operational safetyOperational safety

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No screws, nuts or similar parts must protrude from the clamped tool. Special care must be taken when using far jutting out boring heads or similar objects!

Always wear adequate protective clothing and safety goggles during the setup mode!

The machining of readily flammable, explosive materials (e.g. magnesium) is not allowed!

The machine operator has to ensure that clamping devices and work pieces are clamped correctly!

A manless test run of a new program is strictly prohibited!

To avoid any evaporation during machining, ensure sufficient cooling lubricant or choose a dry machining method!

Always select milling work in such a manner that no cooling lubricant can splash out of the protective cabin.

Change tools on time before they become blunt and are then at risk to frac-ture.

When changing tools, observe the permissible rpm speed! Danger produced by entering the wrong rpm speed (bouncing error during input via keyboard), large-sized tools or special tools could thus erroneously be operated up to the possible maximum spindle speed.

Use only safety goggles marked CE (safety goggles according to EN 166 with eye-protecting lenses made of polycarbonate)! Observe the exchange intervals of the eye-protecting lenses.

You must wear safety goggles when working with the cabin open!

The use of cooling lubricants containing more than 15% by volume of inflam-mable liquid (e.g. oil) is not admissible!

For the operation, refer inter alia to the technical documents of the ancillary equipment which are enclosed in the "Machine documentation" folder!

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! Warning

When operating the machine, incorrect handling of the equipment and systems can result in serious or fatal injuries.For this reason, please heed the following instructions:

Before starting work, make sure that all safety devices of your machine are work-ing properly, particularly the locking and switching functions of the door security switches, and that all enclosure parts are present and properly fastened!

Protective cabin, protective devices, cover plates etc. may only be removed for servicing work (exchanging parts, repairs)! The machine must not be started without these features!

Safety devices must never be manipulated, switched off or in any other way by-passed.

Before performing any work on hydraulic systems, these systems must always be depressurized via the pressure venting valve. The pressure must be checked via the manometer. It is not sufficient to switch off the hydraulic systems .

It is prohibited to bypass or to manipulate the safety switch of the cabin locks.

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Equipment and in-stallation safety

Equipment and in-stallation safety

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! Warning

During servicing work (maintenance, inspection, repairs), incorrect handling of the equipment and systems can result in serious or fatal injuries.For this reason, please heed the following instructions:

In general, the following safety instructions apply to repair work:Do not start repair work until:

Movements that represent a danger have come to a standstill.

Starting as a result of stored energy is excluded.

The main switch is turned off and unauthorised, erroneous starting is not possible (personal lock). Every employee working on the machine must incorporate a personal lock in the main switch (if necessary, use a special additional shackle). Repair work may only be carried out with the machine in the de-energized state!

Inspection and maintenanceThe switch cabinet may only be opened for maintenance reasons by qualified personnel and it is imperative that it stay locked for the rest of the time!

Under no circumstances may the machine be cleaned with compressed air - danger from flying swarf and small parts!

When handling coolant lubricants, follow the instructions in chapter: "Cooling lubricant unit"!

Regularly wipe off excess grease from the Y spindle and the guideways. Before entering the service area, check the floor around the machine for dirt.

Remove swarf only by means of appropriate devices such as gloves, swarf hooks!

For inspection and maintenance, refer inter alia to the technical documents of the ancillary equipment which are enclosed in the "Machine documentation" folder!

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Safety during repair work

Safety during repair work

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RepairIf at all possible, repair work should be carried out with the machine at stand-still. If this is not possible, special organizational and personal measures must be taken. e.g. The necessary work may only be carried out by trained persons who are capable of averting possible risks, that is, repair work (replacing parts, repair) may only by carried out by who by virtue of their technical knowledge can execute the work competently, carefully and completely and have especially been trained by Hermle AG.

A particular risk potential is encountered in repair work (replacing parts, repairs). The servicing personnel is at a particularly high risk – for example when:

Working under difficult environmental conditions (e.g. not enough room, forced posture, unsafe standing position)Working with the protective devices turned offImprovising during troubleshooting (unscheduled servicing)Troubleshooting with the machine running Unintentional machine movementsWorking with different media (e.g. hydraulics, pneumatics, electricity)

During repair work, it is possible that some protective equipment will be removed or disabled. In these cases, especially qualified personnel capable of recogniz-ing the risks which may occur and of avoiding accidents and damage must be hired to carry out this work.

When working on devices that are electrically charged, it is obligatory to have an additional qualified person present that can intervene in case of emergency!

It is absolutely necessary to observe the notes and regulations in the service instructions of Hermle AG!

Lifting tackle (crane, ropes, etc.) must be provided for repair work capable of trans-porting a minimum load of 500 kg (to be able to move the entire machine).

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! Caution

Improper disposal of the machine components (operating materials and assemblies) can cause hazards to people and damage to the environment.For this reason, please heed the following instructions:

Select oils and cooling lubricants according to their environmental compatibility and look for a supplier who takes care of their proper disposal!

Dispose of waste oil, cooling lubricants, dirty filter elements, oily swarf etc. in an environmentally responsible manner! We recommend you to contact a company specialized in waste disposal.

At the end of their service life, the individual components (consumables and subassemblies) of the machine must be passed on to the appropriate recycling process. If recycling is not possible, the disposal of the components (consuma-bles and subassemblies) must be carried in accordance with the regulations of the country in question and in accordance with regional or local provisions.

In any case, observe the state regulations on environmental protection.

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Environmental safety

Environmental safety

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Gravity-loaded axes are axes that can execute unintended, dangerous movements due to the force of gravity as the result of a malfunction or incorrect action.

The following gravity-loaded axes are present on the machine:

C-Series / B 300:Z slide (spindle slide) A-axis (swivelling rotary table)C-axis (table plate) Lifting axis (pallet changer)

! Danger

When carrying out servicing work (maintenance, inspection, repair) on gravity-loaded axes, unintended, dangerous machine movements can result in serious injuries that may become fatal!For this reason, please heed the following instructions:

Switch off the machine at the main switch and secure the main switch with a padlock against inadvertent switching-on!

Support the axis securely or move/pivot the axis into a safe position.

Attaching the axis to a crane is permitted only after receiving approval from a supervisor.

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Gravity-loaded axesGravity-loaded axes

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In case of emergency, the cabin door of the machine can be manually unlocked from the outside by means of an auxiliary unlocking device. The auxiliary unlocking device is on the top of the cabin door [A].

Procedure:Unscrew locking screw [1] on the unlocking switch.

Turn unlocking screw [2] on the unlocking switch about 1/2 turn toward the right until the cabin door is unlocked.

Once the cabin door has been unlocked, turn the unlocking screw [2] back into its initial position (recess pointing upwards – see graphic below) and tighten the locking screw [1] again.

Unlocking switch:

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Manual unlocking of the cabin door in case of emergency

B 300: Position of the unlocking switch

C series: Position of the unlocking switch

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Chapter

General technical data

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StandardFeed force 7000 N Rapid traverse 45 m/min Acceleration 6 m/s2

Diameter and pitch of the feed spindles:X-axis 40 / 15 mm Y axis (C 30) 50 / 25 mm Y axis (C 40) 50 / 40 mm Z axis 40 / 25 mm

DynamicFeed force 8500 N Rapid traverse 60 m/min Acceleration 10 m/s2

Diameter and pitch of the feed spindles:X-axis 40 / 20 mm Y-axis 50 / 40 mm Z axis 40 / 30 mm

C 30X-axis 650 mm Y-axis 600 mm Z-axis 500 mm

C 40X-axis 850 mm Y-axis 700 mm Z-axis 500 mm

Positional toleranceTp in X-Y-Z axes according to VDI/DGQ 3441 0.008 mm

In order to be able to maintain the positioning accuracy over the entire duration of use, the ambient temperature should be continuously 20 °C +/- 1 °C (68 °F).

Feed driveFeed drive

Traverse rangeTraverse range

Positioning accu-racy

Positioning accu-racy

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Direct measurement X/Y/ZResolution 0.1 µ Input sensitivity 0.1 µ Display step 0.1 µ

Machine lighting2 halogen lamps > 500 lux

Machine-specific noise emission parameters according to EN ISO 3746

Operation under load (machining)Corrected*) average acoustic pressure level of measuring area LpA = 78 dB (A) Uncertainty KpA = 4 dB (A)

Sound power level LWA = 98 dB (A)Uncertainty KWA = 4 dB (A)

*) A correction for external noise and the environment / room is included

In order to estimate the noise pollution at the work place (acoustic emissions) derived from the acoustic emission specifications of the machine, it is necessary to consider the sound wave reflections, the actual operating conditions at hand and the influence of the noise emissions of surrounding machines.

In any event, the machine operator must take into consideration the Accident Preven-tion Regulations for noise (BGV B3).According to BGV B3 § 5 – valid for working areas: If risk of damage to hearing re-sulting from noise exists or is anticipated for the insured, the proprietor is obligated to arrange the working areas in such a way as to minimize the propagation of sound waves, using practical experience in applying the latest sound minimizing technol-ogy.

Measuring systemMeasuring system

LightingLighting

Noise levelNoise level

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Connection conditionsThe machine is equipped with a frequency-controlled converter system. This system may be connected only to earthed networks TN-S and TN-C (VDE 0100 part 300) with a nominal voltage of 3 AC 400 V.If the mains voltage differs an autotransformer can be connected in series. If the network structure differs from the previously described TN-S and TN-C, an isolation transformer with a secondary side star point must be provided or requested.

The choice of the cross section of the line to be used for connection to the mains should be made according to the connection conditions laid down in the electrical circuit diagram. The electrical circuit diagram is to be found in the compartment on the inside of the switch cabinet.The direction of the rotating field must be clockwise. Before switching on the machine, the direction of the rotating field must be tested with a measuring device. If necessary, alter the direction of rotation by interchanging 2 phases (e.g. L1 and L2).

System short-circuit capacityThe converters are set to sinusoidal current operation. The minimum system short-circuit capacity (SK network) at the connecting point of the machine must comply with the following data:C 30 with control unit iTNC 530 2.15 MVA C 30 with control unit S 840 D 2.50 MVA C 40 2.50 MVA

Important

An insufficient system short-circuit capacity can result in converter failures as well as in failures and damages of other devices which are connected at the same mains connecting point as the converter.

Fault current protective devicesWhen connecting the machine to the mains with an earth-leakage circuit-breaker, make sure to use selective universal-current sensitive circuit-breakers according to the requirements DIN EN 50178.For instance an earth-leakage circuit-breaker from Siemens with 63 A and the des-ignation:

5SZ6468-0KG00 (without auxiliary switch)5SZ6468-0KG30 (with auxiliary switch)

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Electrical connec-tion


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Machine connection dataMains connection (ICS) 400 V +/- 10 % / 3 PH / 50 Hz Control voltage 24 V DC Fuses 63 A Line diameter 16 mm2

Total connected load of the machineFor C 30 U / C 40 U with standard feed drive:Total connected load max. 41 KVA

For C 30 U / C 40 U with dynamic feed drive:Total connected load max. 43 KVA

For C 30 V / C 40 V with standard feed drive:Total connected load max. 27 KVA

For C 30 V / C 40 V with dynamic feed drive:Total connected load max. 29 KVA

The total connected loads stated refer to a machine equipped with all possible op-tions (e.g. swarf conveyor, additional magazine, pallet changer); accordingly the loads given are maximum values.

Connection data for internal coolant supply Mains connection (ICS) 400 V +/- 10 % / 3 PH / 50 Hz Control voltage 24 V DC fuses 50 A Line diameter 10 mm2

Total connected load of the internal coolant supplyTotal connected load max. 16.6 KVA

Important

The internal coolant supply must be connected to the same 400 V power supply as the machine but with separate fuses to avoid a possible power failure to the internal coolant supply while the machine is running.

Electrics machineElectrics machine

Electrical system internal coolant

supply

Electrical system internal coolant

supply

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Operating conditions for electrical equipment (according to EN �0204-0)Room temperatureMinimum ambient temperature + 5 °C Maximum ambient temperature + 40 C

Relative humidity Maximum relative humidity at maximum ambient temperature*) 50%

*) higher relative humidities may be allowed at lower temperatures (e.g. 90% at 20 °C)

Operating condi-tions for electrical

equipment

Operating condi-tions for electrical

equipment

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Compressed air connectionConnection pressure p >/= 6.0 bar

Compressed air supply lineWhen connecting your in-house supply to the machine, make sure that the connec-tion is effected by means of a flexible pneumatic hose (internal diameter 11 mm and external diameter 16 mm) and a quick-acting gate coupling (nominal width 7).

Compressed air grade (according to ISO ��3-1)The quality of the compressed air provided must meet the following conditions:

Residual dust (class 4)

Class Maximum number of particles / m3 (particle size "d" (µm))0.1 < d < / = 0.5 0,5 < d < / = 1 1 < d < / = 5

4 100000 1000 10

Residual moisture (class 4)

Class 4 < 6 g / m3

Residual oil (class 4)

Class 4 < / = 0.01 mg / m3

Pressure dew point (class 4)

Class 4 < / = 3 °C (5,4 F)

If the machine is, however, additionally equipped with sealing air for glass scales (option) in order to obtain extremely high precision, it must be guaranteed that there are no large differences in temperature between the supplied sealing air and the ambient temperature of the installation site.

Important

If the grade of the supplied compressed air does not meet the conditions listed above, the service lives of the machine filters cannot be guaranteed. This may result in a malfunction of the measurement system (glass scales)!

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Pneumatic systemPneumatic system

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Basic consumption value Standard machine 120 slpm

The consumption of compressed air is calculated on the basis of 3 tool changes per minute.

Optional consumption valuesSealing air for spindle + 25 slpm Sealing air for glass scales + 20 slpm Sealing air for tool measurement + 10 slpm Sealing air for C-axis + 35 slpm Sealing air for A-axis + 90 slpm External blast air + 660 slpm Blast air for spindle centre +600 slpm Spindle 28000 rpm 255 slpm Spindle 40 000 rpm + 255 slpm Minimum quantity lubrication (Unilube), external + max. 80 slpm Minimum quantity lubrication (TKM), internal + max. 200 slpm Pallet changer PW 160 (max. 2 pallet changes / min) + 220 slpm Pallet changer PW 800 (max. 2 pallet changes / min) + 330 slpm ZM 43 (max. 5 tool transports / min) + 30 slpm ZM 87 (max. 6 tool transports / min) + 24 slpm ZM 157 (no information necessary due to minimal consumption)

Calculation of the individual consumption values

V1 B = = "X" litres/min 273 K x 6000 mbar

(120 slpm + "X" slpm) x 1013 mbar x 293 K

(at 6 bar operating pressure)

"X" slpm = Sum of optional consumption values

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Selection of cooling lubricant

Note

Hermle AG cannot be held liable for any damage to the machine caused by inappro-priate cooling lubricant or insufficient, incorrect maintenance of the cooling lubricant by the owner of the machine.

Due to the fact that the wide range of machining processes may also lead to differ-ent cooling lubricants being used, Hermle AG cannot recommend any special kind of cooling lubricant. Depending on the corresponding application, the owner of the machine should select the cooling lubricant most suited to his machining process with his cooling lubricant supplier.

On the basis of their extensive volume of data, well known cooling lubricant manu-facturers can supply, in most cases without problems a certificate of use. This means that proof can be provided as to which cooling lubricants have been in use with which machine types and for how long.

Cooling lubricantCooling lubricant

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The basic requirements listed below should, however, always be considered when choosing a cooling lubricant:

Suitable for the planned machining processes and usable for the widest possible range of applications.

Suitable for the material being processed.

Suitable for both roughing and finishing.

Readily miscible with water (emulsions).

Offering protection against corrosion at appropriate concentrations.

Good metal removing capacity and little foaming.

Environmentally friendly - disposal by the supplier.

The cooling lubricant cannot be mixed with oil from leaks. Leak oil, which under certain circumstances may get into the cooling lubricant, must not be absorbed by the latter but it should float on its surface.

The cooling lubricant emulsion may not contain more than 15 vol. % of flammable liquid (e.g. oil).

The cooling lubricant concentrate must not be affected by bacteria or by fungi and, if made up according to the instructions, not irritate the skin. Request appraisals of skin compatibility.

Cooling lubricants must be designed so that no seals, elastomers, machine paint or machine parts are affected by them.

This is usually guaranteed in the case of cooling lubricants containing mineral oil. In the case of mineral-oil-free or semi-synthetic cooling lubricants, for example ester-based products, this must be proven in each individual case. If ester-based cooling lubricants are used, it is essential to consult the respective cooling lubri-cant manufacturer.The cooling lubricant must be well filterable and separable.

To prevent various chemical reactions on the machine, the cooling lubricant emul-sion should be obtained from the same manufacturer as the operating lubricants used in the machine.

Filling amount

Filling amount without internal coolant supplyC 30 240 litres C 40 350 litres

Filling amount with internal coolant supplyC 30 1190 litres C 40 1300 litres

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31


4 / � axes

X +

Y +

Z +

A +

C +

X +

Y +

Z +

3 axes Designation of the machine axes

Designation of the machine axes

32


There are connecting sockets on the right-hand side of the switch cabinet for the data input and output.

Socket V 24 - RS 232-C (only for machines with Heidenhain Control)

Ethernet 10/100 Base T (to 100 MBits/s; depending on the network load), RJ 45 connection possibility

The configuration of the pins of both interfaces is given in the circuit diagram of the machine.

To guard against a certain data loss, a CD is enclosed in the side pocket of the switch cabinet when the machine is delivered. This CD contains a backup of various machine data of operational significance. Be sure to make a backup copy and keep it in a safe place!

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Data transferData transfer

Data backupData backup

33

Chapter


34


! Danger

A sliding load during transport with a transport vehicle (including in road traffic) can result in serious or even fatal injuries to the transport personnel and any persons that may be present.Because of this, the forwarding company or transporter must observe the follow-ing cautions:

Special caution and care must be employed at all times to exclude dangers for persons!

The means of transport must meet the requirements of the highway code and licensing regulations!

The dimensions and permissible total weight / carrying capacity of the transport vehicle must be approved for the machine in question (including packaging and transport device)! This means for example observing the permissible total weight of the transport vehicle, the capacity of the loading surface for receiving loads, and the required loading width / loading height / loading length (e.g. use flatbed trailer)!

The transport vehicle / transport surfaces must be air-cushioned!

The transport vehicle must be equipped with an extendable tarp and frame - i.e. a so-called "Curtainsider, Edscha or Hamburg covering" (no throw-over tarps that rest on the machine)! To prevent friction-related damage caused by the tarp, the load must be protected (e.g. by bubble wrap).

Anchor points must be present on the transport vehicle according to DIN EN 12640 with a rating of at least 20 kN (2000 daN) of load!

Tension belts / lashing chains in flawless condition according to DIN EN 12195-2 (for tension belts) or DIN EN 12195-3 (for lashing chains) must be provided with a load capacity of at least 2000 daN! The number of tension belts depends on the number of items to be loaded. For the machine alone, at least 4 belts are required. For the machine with additional magazine, pallet changer and acces-sories, at least 16 belts are required in total.

The anchor points and lashing equipment must be in perfect condition from a safety perspective.

Tested anti-slip mats (coefficient of friction at least µ = 0.6) must be used.

To continue, see the following page.

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General transport regulations

3�


The transport surface must be clean, free of grease and ice (e.g. no nails, oil, grease, sand, or other residue)!

Rubber mats must be placed at points where the clamping devices rest on machine components or transport devices for protection between the clamping device or transport device and the machine component, to prevent damage to the clamping device and the machine.

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! Danger

A sliding load during transport by rail, ship, or air can result in serious or even fatal injuries to the transport personnel and any persons that may be present.Because of this, make certain the machine is properly secured for the transport vehicle being used! The clamping and screen forces must be calculated by a specialist company for the specific transport type and the machine protection designed accordingly, as all of the transport information listed in this section only applies for transport using a transport vehicle (truck).

3�


! Danger

When transporting and installing the machine, suspended loads or wrong handling can result in serious injuries or death.For this reason, please heed the following instructions:

People must never be allowed to stand under heavy loads!

The installation of the machine may only be performed by sufficiently qualified personnel, and commissioning of the machine only by the Hermle AG Customer Service or a service authorized by Hermle AG.

Only use means of transport (fork lift trucks, lifting trucks, cranes, heavy load rollers etc.) with sufficient lifting power, i.e. more than the indicated transport weight!

When selecting the lifting tackle (straps, chains, ropes etc.), make absolutely sure that their maximum load capacity is sufficient to lift the transport weight of the machine! The maximum load capacity of a lifting tackle is usually clearly marked.

Affix your lifting tackles only to the HERMLE lifting devices provided for this purpose!

Before unloading the machine, make sure that there are no loose part (e.g. machine components, straps) on the transport pallet!

Lift and put down the machine only vertically, steadily, and without jerky move-ments!

Keep unauthorized persons outside of the danger area during machine instal-lation and commissioning!

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! Warning

In case of fire, blocked escape and rescue routes can result in danger to life.For this reason, when installing the machine, please note that if there is an escape route to both sides, an open door must always be taken into consideration! This is why a minimum clear passageway of 500 mm around the entire machine must be maintained and increased by the door width in the door area!

General safety in-structions

3�


Information on the transport in a pack-

ing case! Danger

When transporting the machine in a packing case, suspended loads or wrong handling can result in serious injuries or death.For this reason, please heed the following instructions:


During machine transport, keep unauthorized persons out of the danger area!

The symbols (according to ISO R/780) written on the packing case must be observed as handling instructions!

Only use fork lift trucks and other lifting trucks with sufficient lifting power, i.e. capable of carrying more than the transport weight indicated on the packing case (gross weight)!

Before lifting the packing case, note the centre of gravity and align your means of transport and lifting tackle accordingly! The centre of gravity is indicated on the packing case by a suitable symbol.

When selecting the lifting tackle (straps, ropes chains, crane cross-beams, etc.), make absolutely certain that their maximum load capacity is sufficient to lift the transport weight (gross weight) of the packing case. The maximum load capacity of a lifting tackle is usually clearly marked.

Attach the lifting tackle (straps, ropes, chains, etc.) only to the lifting points provided for this purpose and in the required angular position! The lifting points are indicated along with the required angular position of the lifting tackle on the packing case by suitable symbols.

Make sure that the weight is evenly distributed to all lifting tackles!

Use a crane cross-beam suited to this purpose!

During transport by fork lift truck, only drive into the openings provided for this purpose at the case bottom! Guide the forks far enough into the openings so there is no possibility the packing case could fall over! Watch out for centre of gravity of the packing case!

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3�


Lift and put down packing case only vertically, evenly and without jerky move-ments!

Only qualified shipping companies are permitted to transport the machine in a packing case.

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Important

When selecting a means of shipping equipment and lifting tackles, note the weight and dimensions of the packing case! You will be informed of the weight and dimen-sion prior to the delivery of the machine.

Be sure not to damage the machine during unpacking! Unpack the machine and its components carefully, check whether the delivered goods are complete and inspect them for possible damage during transport. Should any damage be de-tected, please notify the HERMLE AG Service Department at once!

After removing the packing case, please observe the information of these trans-port instructions!

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39


Definition of the symbols used on the packing case

Fragile goodsThe packing case must be handled with care and under no cir-cumstances toppled or tied with strings!

TopThe packing case must always be transported, handled and stored in such a way that the arrows always point upwards. Excessive tilting or turning over is prohibited!

Attach hereThis symbol indicates to which point and in which angular position of the packing case the lifting tackle (straps, ropes, chains, etc.) must be attached. If the packing case does not hang horizontally, the lifting tackle must be adjusted accordingly on one side!

Protect from moistureThe packing case must be protected from excessively high humidity at any time. This means that it must be stored in closed rooms!

Centre of gravityThis symbol indicates the position of the centre of gravity, which must be observed under all circumstance when lifting it by crane or fork lift truck!

Do not place the forks hereThis symbol is only attached to the sides of the packing case which may not be lifted using the fork lift truck. If this symbol is missing, lifting is allowed.

40


C 30 Transport weight

C 30 Transport dimensions

Transport weight of the standard machine without accessory equipment:C 30 approx. 9200 kg

Transport dimensions of the standard machine without accessory equipment:

2�40

(with

det

ache

d Z

mot

or a

nd e

nerg

y ch

ain)

22142�

43 (w

ith d

ism

ount

ed Z

mot

or)

2�92

(with

sta

ndar

d tra

nspo

rt / d

eliv

er c

ondi

tion)

31�4

41


C 30 Transport cen-tre of gravity

Important

When transporting the machine, make certain to note where the centre of gravity is and to arrange the transporting equipment and lifting tackles accordingly! The transport centre of gravity is identified on the machine / shipping package by the following symbol.

Rear view

34�

120�

1�0

Side view

��4

120�

42


C 40 Transport weight

C 40 Transport dimen-

sions

Transport weight of the standard machine without accessory equipment:C 40 approx. 10300 kg

Transport dimensions of the standard machine without accessory equipment:

2�40

(with

det

ache

d Z

mot

or a

nd e

nerg

y ch

ain)

23�42�

43 (w

ith d

ism

ount

ed Z

mot

or)

2�92

(with

sta

ndar

d tra

nspo

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ondi

tion)

31�4

43


Important

When transporting the machine, make certain to note where the centre of gravity is and to arrange the transporting equipment and lifting tackles accordingly! The transport centre of gravity is identified on the machine / shipping package by the following symbol.

Rear view

29�

1139

1�0

Side view

�9�

1139

C 40 Transport centre of

gravity

44


Anchor points for securing the load

! Danger

A sliding load during transport (including in road traffic) can result in serious or even fatal injuries to the transport personnel and any persons that may be present.For this reason, please make sure that the machine is secured correctly!

The available anchor points for securing the machine when loading are 2 lifting eyes in the interior of the machine [1] at the front of the machine and 2 lifting eyes on the machine bed [2] at the rear of the machine.

2 2

11

4�


Transport informa-tion! Caution

When removing the transport device, damage can be caused to the machine if sensitive machine components, e.g. guides, scales or lines are stepped on. Step-ping on these sensitive machine components should therefore be avoided.

A suitable crane is always needed to lift the machine from the transport pallet! More detailed information can be found in the section "Transport by crane".

The forwarding company has to provide the crane cross-beam, but these devices can also be borrowed from Hermle AG for a fee.

The switch cabinet of the machine is screwed down to the machine during trans-portation and must be detached prior to being put into operation.

Please return the transport aids (transport device, heavy load rollers, etc.) after the machine has been commissioned.

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4�


The machine is delivered in a preserved state and can be stored at a closed, dry location for up to 6 months. If the intended time of storage is longer, a suitable long-term preservation is required (HERMLE AG must be consulted about this).

If the machine is stored correctly, its properties will remain unchanged. Under unfavorable storage conditions and if the machine is stored incorrectly, its proper-ties will be adversely affected. These changes may be caused, for example, by extreme variations in temperature or humidity.

Important

Humid storage rooms of more than 65% of relative humidity and a variable ambient temperature are unsuitable. Make sure that no condensation takes place.

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Storage informationStorage information

4�


Preparations related to the machine loca-

tionNote

To ensure problem-free and safe installation of the machine, in addition to long-term machining precision, please make the following preparations related to the machine location:

Determine the machine location and space requiredDetermine a location for the machine. As you do this, note the following:

Take into consideration the dimensions of the machine. The machine dimen-sions can be found in the chapter entitled "Machine dimensions and weight"!Please note that in the direction of escape you must always factor in an open door on both sides! This is why a minimum clear passageway of 500 mm around the entire machine must be maintained and increased by the door width in the door area! Make certain in addition there is good accessibility to operate and maintain the machine, sufficient free space to move around in and adequate room for the machine operator.Eliminate or identify areas with risk of tripping or other dangers!

Check the transport route to the machine locationDetermine a transport route to the location where the machine will be installed. In doing so note among other things:

Door openingsOverhead clearancesAreas to move off to the sideOther obstructions (for example building supports)The nature of the surface (in terms of transport on heavy load rollers)Ascending and descending routesCarrying capacity and size of elevators

If the transport dimensions of the machine, with a standard transport, are too large for your facilities, please contact the Hermle company!

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4�


Check the quality of the machine locationPlease note that the quality of the machine location has a significant effect on the machining precision of the machine. Consistently high machining precision can only be achieved by observing the following requirements:

Set the machine up on a concrete base plate Minimum quality: B 25 reinforced, thickness > 200 mm Concrete base plate on a natural soil base (subsurface sufficiently compacted)

Every precision pad for the machining centre can correct 0.5 mm of uneven-ness in the floor at its supporting surface.Make certain there is a constant power supply with a maximum permissible deviation of +10% / -10%.Avoid surface vibrations caused by nearby machines and/or fork lift truck traffic that affect the machine location.Provide adequate lighting conditions in the area of the machine's location.To achieve optimal protection against slipping, make certain the installation surface in general and in particular the support surfaces for the precision pads are free of dirt, grease, and oil. Always clean them with a solvent such as acetone.

When installing the machine on top of the ceiling or bearing construction, a cer-tain amount of yield and bend must be assumed for the floor beams. This could cause a breakthrough in the ceiling or bearing construction and could also have a negative effect on machining precision. The following requirements must therefore urgently be observed:

Make certain the weight and weighted forces of the machine are safely con-tained by the bearing constructions and have a structural engineer provide proof of sufficient carrying capacity. If at all possible, do not place the machine near the middle of beams (where the deflection of the beam is greatest). Instead place it close to where there is a support.

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49


Check the floor of the machine location to ensure that oil cannot leak throughThe oils, greases and cooling lubricants used by the machine are water pollut-ants. Because of this, environmental protection requirements must be taken into consideration and observed. These polluting substances must not get into water sources, into the ground or into the sewer system. Planning and installation must be done with special care, especially in water protection areas and areas close to streams, rivers or lakes. Therefore, please observe the following requirement:

The base of the machine location must be sealed and resistant to all materi-als used in the machine (oil-proof base without expansion joint).

If there is no way to guarantee this condition, the machine must be installed in an adequate waterproof collecting pan. Please note that the collecting pan must meet special requirements related to the machine installation. In this event, get in touch with the Hermle AG if required. Please observe the following requirements when designing the collecting pan:

The collecting pan must have a recess in the area of the machine legs so that the precision pads rest directly on the even floor surface and not on the collecting pan. Danger of the machine slipping!The machine and swarf conveyor must be placed higher to compensate for the dimension of the collecting pan.The collecting pan must not have a negative effect on the evenness of the installation surface.The recess for the machine leg in question must be designed to ensure the adjusting screw of the precision pad is accessible.

Collecting pan with recess

Machine leg

Base plateConcrete B 2�, reinforced

Adjusting screwPrecision pad

> 200 mm

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Check the climatic conditions at the machine locationPlease note that the climatic conditions at the machine location have a significant effect on the machining precision of the machine. Consistently high machining precision can only be achieved by observing the following requirements:

Maintain a constant ambient temperature of approximately 20 °C +/- 1 °C (68 °F +/- 1.8 °F).Avoid local heating up and cooling off on the machine, for example caused by direct sunlight, heated bodies or draughts of air, etc.Keep the relative humidity continuously under 65%.For extremely high precision requirements, place the machine in an air-con-ditioned room.

Note

Preconditions for an exact geometrical acceptance check during commissioning:

Moment for start of operationsThe time of commissioning must be selected such that the machine will have stayed at the installation site on its precision pads for 72 hours before the geometrical acceptance check (last step of commissioning) is made!

Ambient temperatureThe machine must have stayed in a constant ambient temperature of approx. 20 °C +/- 1 °C (68 °F +/- 1.8 °F) for 72 hours, before the geometrical acceptance check is carried out!

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Preconditions for commissioning

�1


Note

To ensure problem-free and reliable machine commissioning by Hermle Cus-tomer Service, please make the following preparations:

Floor evenness at machine locationMeasure the evenness of the floor in the area where the machine will be installed according to the "Dimension sheet on floor evenness at the machine location". Please fill in the dimension sheet and send it back to Hermle AG prior to the planned delivery of the machine. Should the completed dimension sheet of the Hermle AG not be available when the machine is delivered, the Hermle Service Department will assume optimum floor evenness during the commissioning of the machine. Hermle AG reserves the right to invoice additional costs that may be incurred due to missing information related to the floor evenness.

Maintenance and service areaPlease ensure that the machine is easily accessible from all sides for maintenance and service work. Observe, depending on the equipment of the machine, the pull-out dimension (see item Machine dimensions in chapter "Machine dimensions and weight") of the swarf drawer or the swarf conveyor.

PositioningPlace the machine on the precision pads at its intended installation site and observe the instructions in the following chapter "Arrangement of the precision pads" and in the subsequent transport chapters.

Pneumatic connectionPrepare a pneumatic connection for the machine and make the connection.When making the pneumatic connection from the machine to your in-house con-nection, observe the instructions in the following chapter "Pneumatic connection" and the instructions in the chapter "General technical data".

Electrical connectionPrepare an electrical connection for the machine and a separate electrical con-nection for the internal coolant supply (optional). Make these connections.When making the electrical connection from the machine to your in-house con-nection, observe the instructions in the following chapter "Electrical connection" and the instructions in the chapter "General technical data".

Cooling lubricantHave a suitable cooling lubricant available. Note the instructions in the chapter "General technical data".

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Preparations for commissioning

�2


Connection conditionsThe machine is equipped with a frequency-controlled converter system. This system may be connected only to earthed networks TN-S and TN-C (VDE 0100 part 300) with a nominal voltage of 3 AC 400 V.If the mains voltage differs an autotransformer can be connected in series. If the network structure differs from the previously described TN-S and TN-C, an isolation transformer with a secondary side star point must be provided or requested.

The choice of the cross section of the line to be used for connection to the mains should be made according to the connection conditions laid down in the electrical circuit diagram. The electrical circuit diagram is to be found in the compartment on the inside of the switch cabinet.The direction of the rotating field must be clockwise. Before switching on the machine, the direction of the rotating field must be tested with a measuring device. If necessary, alter the direction of rotation by interchanging 2 phases (e.g. L1 and L2).

System short-circuit capacityThe converters are set to sinusoidal current operation. The minimum system short-circuit capacity (SK network) at the connecting point of the machine must comply with the following data:C 30 with control unit iTNC 530 2.15 MVA C 30 with control unit S 840 D 2.50 MVA C 40 2.50 MVA

Important

An insufficient system short-circuit capacity can result in converter failures as well as in failures and damages of other devices which are connected at the same mains connecting point as the converter.

Fault current protective devicesWhen connecting the machine to the mains with an earth-leakage circuit-breaker, make sure to use selective universal-current sensitive circuit-breakers according to the requirements DIN EN 50178.For instance an earth-leakage circuit-breaker from Siemens with 63 A and the des-ignation:

5SZ6468-0KG00 (without auxiliary switch)5SZ6468-0KG30 (with auxiliary switch)

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When connecting the machine proceed as follows:

! Danger

When connecting the machine to the mains, live machine parts can result in seri-ous injuries or death! For this reason, please heed the following instructions:

Only skilled electricians may connect the machine to the mains!

You must ensure that the mains supply line is dead when connecting the ma-chine!

The mains supply line must only be led into the switch cabinet through the bore hole on the floor of the switch cabinet designed for that purpose!

In general when laying the mains supply line, make certain it is properly fastened. Under no circumstances may it come in contact with movable machine parts!

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To continue, see the following page!•

Graphic 2

Graphic 1

A

L1 Mains phaseL2 Mains phaseL3 Mains phaseN Zero conductorPE Protective earth conductor (grn/yel)

�4


Turn off the power to the mains supply line!

Lay the mains supply line and guide it into the switch cabinet through the bore hole designed for that purpose on the floor of the switch cabinet.

Important

If the mains supply line is fed into the machine from above, it should be laid at the corresponding position [A] (see graphic 1).

Make the mains power connection in the switch cabinet according to graphic 2. Make sure that the connection of the mains supply line is done on the shortest way from the bore to the connection point.

Connect the designated lines according to the circuit diagram to terminals L1, L2, L3, N, and PE.

When connecting your in-house supply to the machine, make sure that the connec-tion is effected by means of a flexible pneumatic hose (internal diameter 11 mm and external diameter 16 mm) and a quick-acting gate coupling (nominal width 7).

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Pneumatic connec-tion

Pneumatic connec-tion

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Arrangement of the precision pads

front: 14�0

back: 1�00

144

1�10

1�0

�0-�

9Size 24

C 30

front: 1��0

back: 1�00

144

19�0

1�0

�0-�

9Size 24

C 40

When positioning the enclosed precision pads observe the graphics given above. Make sure that the precision pads are located in the middle position (74 mm) and the adjusting screw of the two front pads points towards the front side of the machine and the adjusting screw of the rear ones towards the rear of the machine.

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Situation: Left-side transportation

Situation: Right-side transportation (preferably) Transport by fork lift truck

��


Transport information

Traverse

Fork of the fork lift truck

max. 1�� (C 30) 1�4� (C 40) min. 9�� (C 30) 114� (C 40)

Transport information

��


Procedure:

! Danger

When transporting the machine by fork lift truck, suspended loads or wrong han-dling can result in serious injuries or death.For this reason, please heed the following instructions:

The transport of the machine by fork lift truck may only be performed by suf-ficiently qualified personnel or by a forwarding company authorized by the Hermle AG.

Only use means of transport (forklift trucks, lifting trucks etc.) having sufficient lifting power, i.e. more than the indicated transport weight!

When transporting the machine with the fork lift truck, observe the required:

Minimum lifting capacity of the forklift truck of 12000 kg Fork length for C 30: min. 1�00 mm (transport from the right side) min. 2000 mm (transport from the left side) Fork length for C 40: min. 1�00 mm (transport from the right side) min. 2100 mm (transport from the left side)

If no fork lift truck meeting the requirements is available on-site, contact a for-warding company qualified to transport the machine by means of an appropriate fork lift truck!

Other forms of transport except transport by crane or by heavy load rollers are not allowed!The machine may be transported by fork lift truck only complete with pallet!

When driving the forks into the transport pallet, it is essential to ensure that the forks are inserted through the openings provided for this purpose in the trans-port pallet as far as the opposite traverse (see graphic). Otherwise, there is a risk of toppling!

Lift and put down the machine only vertically, steadily, and without jerky move-ments!



Make certain the transport routes are safe and take appropriate safety meas-ures, if necessary!

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Drive the forks of the fork lift truck from the right side (exceptionally also from the left) into the recesses of the transport pallet provided for this purpose and lift the whole machine carefully. When driving in ensure that the forks reach as far as the opposite traverse (see graphic). Otherwise, there is a risk of toppling!

Transport the machine only to its installation site.

If it is not possible to place the machine directly on the corresponding installa-tion site using the fork lift truck, the machine must be transported further with a crane or heavy load rollers, depending on the situation. Proceed in accordance with the instructions given in the chapter "Transport by crane" and/or the chapter "Transport by heavy load rollers".

Please unpack the machine and its components carefully, check whether the delivered goods are complete and inspect them for possible damage during transport. Should any damage be detected, please notify the Hermle AG Service Department at once.

Detach and/or remove all enclosed machine parts (control panel, etc.) from the trans-port pallet and screw in completely the levelling feet of the electrical cabinet.

Unscrew the bolted connections holding the machine to the transport pallet (wrench size 24).

Lift the machine vertically by crane as far as necessary and remove the pallet. When doing this, make sure that the operating panel be not damaged. Proceed in accordance with the instructions given in the chapter "Transport by crane".

Then position the precision pads under the floor contact areas of the machine. Proceed in accordance with the instructions given in the chapter "Arrangement of the precision pads".


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Lower the machine carefully and almost entirely onto the first precision pad (it should still be possible to shift the precision pad under the floor contact area).

Following this, turn the threaded rod by hand, from the top, through the hole in the floor contact area into the threaded bore of the precision pad.

Make sure that you turn the threaded rods on the front of the machine into the outer threaded bores of the precision pads and on the rear of the machine into the inner threaded bores of the precision pads!

If it is necessary to compensate for deviations as set out in the "Dimension sheet for floor evenness at the machine location", slide the required support plate (s) between the precision pad and the machine leg prior to lowering the machine.

Finally, lower the machine completely onto the precision pad.

Repeat this procedure for every further precision pad until the machine then stands entirely on the precision pads.

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Important

Under no circumstances should the precision pads be screwed down com-pletely onto the floor contact areas of the machine!

If the precision pads are screwed completely down to the floor contact areas, this can lead to damage to the precision pads when the machine is aligned.

During the commissioning of the machine, the Hermle Service Department takes care of screwing down the precision pads completely onto the floor contact areas and performing an exact alignment of the machine.

Remove the lifting device (four lifting eyes and cross-beam) in the inside of the machine (if necessary, keep them for a possible later transport – otherwise send them back to Hermle AG).

Place a level on the machine table afterward to make a horizontal check. By turning the adjusting screw on the side of the precision pads, you can obtain a horizontal alignment of the machine.

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Transport by crane C 30 – Transport with traverse beam

1324

1344Lifting eyes(Lifting device)

Note

To reach the correct rope dimension or to align the machine horizontally, the ropes can also be extended by means of shackles.

Always make certain the machine is suspended hori-zontally on the crane!

�1� 1039

1�00

– 1

�00

�3


�22C 30 – Transport with H-frame

Lifting eyes(Lifting device)

�02

�32 �12

Note



�1� 1039

1�00

– 1

�00

�4


C 40 – Transport with traverse beam

1�44

1�44Lifting eyes(Lifting device)

Note



�2� 9��

1�00

– 1

�00

��


��C 40 – Transport with H-frame


��

��

Note



�2� 9��

1�00

– 1

�00

��


Procedure:

! Danger

When transporting the machine by crane, suspended loads or wrong handling can result in serious injuries or death.For this reason, please heed the following instructions:

The transport of the machine by crane may only be performed by sufficiently quali-fied personnel or by a forwarding company authorized by the Hermle AG.

Only use means of transport and lifting equipment (cranes, lifting frames, ropes, etc.) with sufficient lifting power, i.e. more than the indicated transport weight!

To transport the machine by crane, use only a suitable traverse beam or H-frame.

Ropes or chains of equal length must be used to suspend the machine from the crane beam (1�00 mm – 1�00 mm)!

When transporting the machine with the crane, observe the required:

Minimum lifting force of the crane of 12000 kg Minimum load capacity of the crane cross-beam: 12000 kgIndividual load capacity for each rope / chain of at least 5000 kg

If no crane meeting the requirements is available on-site, contact a forward-ing company qualified to transport the machine by means of an appropriate crane!

Other forms of transport are not allowed except transporting by fork lift truck or by heavy load rollers!Affix your lifting tackles only to the HERMLE lifting devices provided for this purpose (see graphic)!


Lift and put down the machine only suspended horizontally, steadily, and without jerky movements!




•

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•

–––

•

•

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•

•

��


Hang the transport ropes of the crane cross-beam into the lifting eyes on the body of the machine.

Tighten the transport ropes carefully, making sure that the four transport ropes are free and will not damage any part of the machine upon lifting.

Now lift the machine vertically by crane and transport the machine to the intended installation site.

If it is not possible to place the machine directly on the corresponding installation site using the crane, the machine must be transported further by means of the fork lift truck or the heavy load rollers, depending on the situation. Proceed in accordance with the instructions given in the chapter "Transport by fork lift truck" and/or the chapter "Transport by heavy load rollers".




Lift the machine vertically by crane as far as necessary and remove the pallet. When doing this, make sure that the operating panel be not damaged.

Then position the precision pads under the floor contact areas of the machine. Proceed in accordance with the instructions given in the chapter "Arrangement of the precision pads".


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•

•

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•

•

•

•

��


Lower the machine carefully and almost entirely onto the first precision pad (it should still be possible to shift the precision pad under the floor contact area).

Following this, turn the threaded rod by hand, from the top, through the hole in the floor contact area into the threaded bore of the precision pad.

Make sure that you turn the threaded rods on the front of the machine into the outer threaded bores of the precision pads and on the rear of the machine into the inner threaded bores of the precision pads!



Repeat this procedure for every further precision pad until the machine then stands entirely on the precision pads.

Important






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•

�9


Required auxiliary equipment

3 heavy load rollers (2 rigid, 1 steerable)Minimum load capacity6000 kg

4 rubber supports(position them accordingly)

1 hardwood support(appropriate size)

1 lifting pad(preferably!)Minimum load capacity8000 kg

Hydraulic jack, if necessaryMinimum load capacity8000 kg

Figure 1

Figure 2

Figure 3

Transport by heavy load rollers

�0


2.

Order of the lifting points for the lifting pad/hydraulic jack

Heavy load roller, steerable

Machine base unit

Heavy load rollers, rigid

Switc

h ca

bine

t

Steel plate

Hardwood supports

1.

2.

3.

1.

3.

Machine from the floor onto the heavy

load rollers

Graphic 1

�1


Order of the lifting points for the lifting pad/hydraulic jack

Heavy load roller, steerable

Machine base unit

Heavy load rollers, rigidSw

itch

cabi

net

Steel plate

Hardwood supports

2.

1.

3.

3.

2.

Machine from the heavy load rollers onto the precision

pads

Graphic 2

1.

�2


Representation of the same lifting points but with hydraulic jack

Attachment point front left

Attachment point laterally right

Attachment point rear left (inside)

�3


Procedure:

! Warning

When transporting the machine by heavy load rollers, wrong handling can result in serious injuries or death.For this reason, please heed the following instructions:

Before you put the machine on the heavy load rollers, move it by fork lift truck and/or crane as close as possible to its installation site. It is imperative to ob-serve the safety instructions and procedures in the chapters "Transport by fork lift truck" and/or "Transport by crane"!

The transport of the machine by heavy load rollers may only be performed by sufficiently qualified personnel or by a forwarding company authorized by the Hermle AG.

Only use means of transport (heavy load rollers, hydraulic jack etc.) having sufficient lifting power, i.e. more than the indicated transport weight!

When transporting the machine with heavy load rollers, observe the required:

Individual load capacity for each heavy load roller of 6000 kg Minimum lifting power of the hydraulic jack or lifting pad of �000 kg

If no heavy load rollers meeting the requirements are available on-site, contact a forwarding company qualified to transport the machine by means of appropri-ate heavy load rollers.

Other forms of transport are not allowed except transporting by forklift truck or by crane!During machine transport, keep unauthorized persons out of the danger area!


Make certain the transport routes are safe and take appropriate and necessary safety measures!

When the machine is not moved on the heavy load roller mechanism, the heavy load rollers must be secured to prevent them from rolling away unintentionally!

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•

�4


! Caution

When transporting the machine by heavy load rollers, wrong handling can result in injuries. This may also result in material damage to the machine and anything nearby.For this reason, please heed the following instructions:

The lifting pad and/or the hydraulic jack may only be applied (see graphic 1 and graphic 2):

to the described points in the described order ( 3. 2. 1. )with a corresponding big intermediate layer (e.g. hardwood board) on clean contact surfaces and in the way shown

•

–––––

Transport the machine by fork lift truck and/or crane as close to its installation site as possible. It is imperative to observe the safety instructions and procedures in the chapters "Transport by fork lift truck" and/or "Transport by crane"!




The subsequent lifting of the machine from the transport pallet and the setting it down on the heavy load rollers must be done by crane.


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•

•

��


Lift the machine vertically by crane as far as necessary and remove the pallet. When doing this, make sure that the operating panel be not damaged. Proceed in accordance with the instructions given in the chapter "Transport by crane".

Lower the machine vertically, evenly and without jerky movements onto the cor-respondingly positioned heavy load rollers (see illustration 1). Make sure all heavy load rollers point in the direction of travel.

If the machine must be put on the heavy load rollers from the floor, proceed step-wise as described in graphic 1. When placing the machine on the front heavy load rollers, secure the rear heavy load rollers with rubber pads against unintentional rolling away (see figure 1)!

Now you can push the machine on the heavy load rollers to its installation site. Make sure that the machine does not slip or tilt during the transport!

When the machine stands on its installation site, secure both rear heavy load roll-ers with suitable rubber pads (as shown in figure 1) and put a lifting pad to position 1. (as shown in graphic 2).

Pump the machine upward, until you can remove both of the wooden supports. Position thereupon two precision pads under the floor contact areas of the machine (at the front right and left). Proceed in accordance with the instructions given in the chapter "Arrangement of the precision pads".

Lower the machine carefully and almost entirely onto the precision pads (it should still be possible to shift the precision pads under the floor contact area).

Following this, turn the threaded rods by hand, from the top, through the hole in the floor contact areas into the outer threaded bore of the precision pads.


Then lower the machine down completely onto the two front precision pads.

Place the lifting pad in position 2. (as per graphic 2).

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��


Pump the machine up, until you can remove the right rear heavy load roller. Then position a precision pad under the floor contact area of the machine (at the rear right). Proceed in accordance with the instructions given in the chapter "Arrangement of the precision pads".

Lower the machine carefully and almost entirely onto the precision pad (it should still be possible to shift the precision pad under the floor contact area).

Then turn the threaded rods by hand, from the top, through the hole in the floor contact areas into the inner threaded bore of the precision pad.



Thereupon apply the lifting pad to position 3. (as per Graphics 2).

Pump the machine upward, until you can remove the left rear heavy load roller. Then position a precision pad under the floor contact area of the machine (at the rear right). Proceed in accordance with the instructions given in the chapter "Arrangement of the precision pads".

Lower the machine carefully and almost entirely onto the precision pad (it should still be possible to shift the precision pad under the floor contact area).

Then turn the threaded rods by hand, from the top, through the hole in the floor contact areas into the inner threaded bore of the precision pad.



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Important






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��


Transport of the ad-ditional magazines ZM 43 and ZM ��

3

1 4

Additional magazine ��Additional magazine 43

1

22

Transport weightAdditional magazine ZM 43 approx. 740 kg Additional magazine ZM 87 approx. 830 kg

Enclosure for ZM 43 approx. 400 kg Enclosure for ZM 87 approx. 400 kg

Transport dimensionsAdditional magazine ZM 43 (L x W x H) 2000 x 2000 x 2100 mmAdditional magazine ZM 87 (L x W x H) 2000 x 2000 x 3050 mm

Enclosure for ZM 43 (L x W x H) 2400 x 1500 x 2000 mmEnclosure for ZM 87 (L x W x H) 2400 x 1500 x 2000 mm

�9


Important

When transporting the additional magazine, make certain to note where the centre of gravity is and to arrange the transporting equipment and lifting tackles accordingly! The transport centre of gravity is identified on the additional magazine / shipping package by the following symbol.

Front view (for ZM 43 and ZM 87)

��9

3��

1�0

12��

101

Side view (for ZM 43 and ZM 87)

��9

2��

12��

1�0

11�

Transport - centre of gravity

�0


Transport informationSet the additional magazine with the transport device down directly next to the machine.

Hermle Service will connect the additional magazine to the machine and align it precisely during the machine start-up procedure.

Please return the transport aids (transport device etc.) after the machine has been commissioned.

Important

Leave the set-up templates included with delivery with the machine in case of pos-sible later transport.

•

•

•

�1


Transport by forklift truck

Procedure:

! Danger

When transporting the additional magazines by forklift truck, suspended loads or wrong handling can result in serious injuries or death.For this reason, please heed the following instructions:

The transport of the additional magazine by fork lift truck may only be performed by sufficiently qualified personnel or by a forwarding company authorized by the Hermle AG.

Only use means of transport (forklift trucks, lifting trucks etc.) having sufficient lifting power, i.e. more than the indicated transport weight!

When transporting the additional magazine with the fork lift truck, observe the required:

Minimum lifting capacity of the forklift truck of 3000 kg Fork length of 1�00 mm

If no forklift truck meeting the requirements is available on-site, contact a for-warding company qualified to transport the additional magazine by means of an appropriate forklift truck!

Other forms of transport are not allowed, except transporting by crane!The additional magazine may be transported by forklift truck only complete with pallet!

The transport bar [3] of the additional magazine may only be used to lift the additional magazine from the pallet!

When driving in the forks into the transport pallet, it is essential to ensure that the forks are inserted far enough into the transport pallet. Otherwise, there is a risk of toppling!

Lift and put down additional magazine only vertically, evenly and without jerky movements!

During transport of the additional magazine, keep unauthorized persons out of the danger area!



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•

•

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•

•

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•

�2


Drive the forks of the forklift truck into the transport pallet and carefully lift the entire additional magazine.

Transport the additional magazine to the intended installation site.

If the additional magazine cannot be positioned directly at the desired installation site using the forklift truck, the transport of the additional magazine must be con-tinued by crane. Proceed in accordance with the instructions given in the chapter "Transport by crane".

Please unpack the additional magazine and its components carefully, check whether the delivered goods are complete and inspect them for possible damage during transport. Should any damage be detected, please notify the Hermle AG Service Department at once.

Insert the transport bar included on the pallet [3] into the openings that before were closed with dummy plugs.

Attach the two reusable pins [4] to the transport bar [3] as right and left lateral arresters.

Unscrew the threaded bars [2] of the additional magazine from the transport pallet.

Drive the forks of the forklift truck under the transport bar [3].

Lift the additional magazine vertically and carefully by only the amount needed and pull the pallet away.

Carefully lower the additional magazine to 4 wooden blocks about 30 cm in height.

Screw in the adjusting legs included in the delivery in place of the threaded bars [2].

Lift the additional magazine vertically and carefully by only the amount needed once again and pull the wooden blocks away.

Carefully lower the additional magazine onto the adjusting legs.


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•

�3


Transport by craneProcedure:

! Danger

When transporting the additional magazines by crane, suspended loads or wrong handling can result in serious injuries or death.For this reason, please heed the following instructions:

The transport of the additional magazine by crane may only be performed by sufficiently qualified personnel or by a forwarding company authorized by the Hermle AG.

Only use means of transport and lifting equipment (cranes, lifting frames, ropes, etc.) with sufficient lifting power, i.e. more than the indicated transport weight!

To transport the additional magazine by crane, use exclusively a crane cross-beam of suitable design.

When transporting the additional magazine with the crane, observe the re-quired:

Minimum lifting force of the crane of 3000 kg The wire cable or chain set must have a minimum length of 60 cmThe wire rope or chain set must have a minimum lifting capacity of 3000 kg

If no crane meeting the requirements is available on-site, contact a forwarding company qualified to transport the additional magazine by means of an ap-propriate crane!

Other forms of transport are not allowed except transporting by forklift truck!Attach your lifting tackle only to the lifting eye provided for this purpose (lifting device) [1]!


Lift and put down the additional magazine only suspended horizontally, steadily, and without jerky movements!




•

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•

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•

•

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•

�4


Hang a strand of the wire rope or chain set into each of the lifting eyes (lifting device) [1] on the body of the additional magazine (see illustration).

Tighten the transport ropes carefully, making sure that the transport ropes are free and will not damage any part of the additional magazine upon lifting.


If the additional magazine cannot be positioned directly at the desired installation site using the forklift truck, transport of the additional magazine must be contin-ued by crane. Proceed in accordance with the instructions given in the chapter "Transport by forklift truck".

Please unpack the additional magazine and its components carefully, check whether the delivered goods are complete and inspect them for possible damage during transport. Should any damage be detected, please notify the HERMLE AG Service Department at once.

Unscrew the threaded bars [2] of the additional magazine from the transport pallet.


Carefully lower the additional magazine to 4 wooden blocks about 30 cm in height.

Screw in the adjusting legs included in the delivery in place of the threaded bars [2].

Lift the additional magazine vertically and carefully by only the amount needed once again and pull the wooden blocks away.

Carefully lower the additional magazine to the adjusting legs.


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��


Transport weightAdditional magazine ZM 157 approx. 6000 kg

Transport dimensionsAdditional magazine ZM 157

2330

23�0 1�0

34�0

Transport of the ad-ditional magazine

ZM 1��

��


Important

When transporting the additional magazine, make certain to note where the centre of gravity is and to arrange the transporting equipment and lifting tackles accordingly! The transport centre of gravity is identified on the additional magazine / shipping package by the following symbol.

Front view

101�

1�0

2�0

Side view

101�

4�0

Transport - centre of gravity

��


Transport informationSet the additional magazine with the transport device and the heavy load rollers down directly next to the machine.

Hermle Service will bolt the precision pads to the floor contact areas, connect the additional magazine to the machine and align it precisely during the machine start-up procedure.

Please return the transport aids (transport device, heavy load rollers, etc.) after the machine has been commissioned.

Important

Leave the set-up templates included with delivery with the machine in case of pos-sible later transport.

•

•

•

��


11��

11��

109� 109�

39-�

1

200200

1

2

Arrangement of the precision pads

Note

Hermle Service will attach and adjust the precision pads during the initial machine start-up procedure.

When positioning the precision pads, use the graphics listed above for orientation. Make sure that the precision pads are positioned in such a way that the adjusting screws for all precision pads are pointing outwards.

During transport the precision pads of the additional magazine are screwed to the pallet. For the additional magazine to be lifted from the transport pallet, the three precision pads must be unscrewed.

The precision pads must be screwed to the floor contact areas for the additional magazine using the threaded rod [1]. First, three spacer plates [2] must be placed between each precision pad and floor contact area.

�9


Graphic 1

Transport by fork-lift truck and heavy

load rollers

Graphic 2

�00

1400


A

B

12

�0

90


Graphic 3

Graphic 4

DC


�00

1400

EE

91


Graphic �F

12

��

G

F

G

F

92


Procedure:

! Danger

When transporting the additional magazine by forklift truck and heavy load roll-ers, suspended loads or wrong handling can result in serious injuries that may become fatal.For this reason, please heed the following instructions:

Transport of the additional magazine by forklift truck and heavy load rollers may only be performed by sufficiently qualified personnel or by a forwarding company authorized by Hermle AG!

Only use means of transport (fork lift trucks, heavy load rollers) with sufficient lifting power, i.e. more than the indicated transport weight!

When transporting the additional magazine by fork lift truck and heavy load rollers, observe the following requirements:

Minimum lifting capacity of the forklift truck of �000 kg Fork length of the forklift truck of min. 1�00 mm Drive-in depth of the forks of the forklift truck between 1800 mm and 2100 mm. Otherwise, there is a risk of tipping or damaging the enclosure around the additional magazine!Minimum load capacity of each heavy load roller of 3000 kg

If no forklift truck meeting the requirements is available on-site, contact a for-warding company qualified to transport the additional magazine by means of an appropriate forklift truck!

Other forms of transport except transport by crane and heavy load rollers are not allowed!The additional magazine may only be transported from the left side (with and without transport pallet) (see illustration 1)!

When transporting the additional magazine with no transport pallet be aware of the conduit on the underside of the additional magazine. Place rubber mats on the forks of the forklift to prevent any damage.

Lift and put down additional magazine only vertically, evenly and without jerky movements!




If the additional magazine is not being moved on the heavy load rollers, the heavy load rollers must be secured to prevent it from rolling away unintentionally.

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–

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•

93


Approach with the forklift truck from the left side, insert the forks into the transport pallet and carefully lift the complete additional magazine (illustration 1).


If the additional magazine cannot be positioned directly at the desired installation site using the forklift truck, transport of the additional magazine must be contin-ued by crane (refer to the section "Transport by crane") or the heavy load rollers (as described in the following).


Remove all accompanying parts from the transport pallet.

Loosen all three bolted connections holding the precision pads to the transport pallet.

Fasten the transport bracket provided [A] to the additional magazine and screw the appropriate heavy load rollers [B] with the threaded rod [1] securely to the transport bracket [A]. Make sure that the threaded rod [1] is screwed into the heavy load rollers [B] up to the stop and the lock nut [2] is loose.The threaded rod [1] must be screwed far enough into the transport bracket [A] so that it still protrudes �0 mm out of the top of the transport bracket [A] (graphic 2)!

Secure each threaded rod [1] by tightening the lock nut [2] down against the heavy load rollers [B] (illustration 2).

Screw in the adjusting feet [C] of the enclosure panels completely and remove the drawbar [D] of the attached heavy load roller vehicle (illustration 3).

Approach with the forklift truck from the left side and insert the forks into the open-ings [E] provided in the additional magazine (illustration 4).


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•

94


Position the two other heavy load rollers [G] under the two other previously at-tached transport brackets [F] (illustration �).

Screw the two heavy load rollers [G] each together with a threaded rod [1] on the transport bracket [F]. Make sure that the threaded rod [1] is screwed into the heavy load rollers [G] up to the stop and the lock nut [2] is loose.The threaded rod [1] must be screwed far enough into the transport bracket [F] so that it still protrudes �� mm out of the top of the transport bracket [F] (illustration �)!

Secure each threaded rod [1] by tightening the lock nut [2] down against the heavy load rollers [G] (illustration �).

Lower the additional magazine carefully and evenly onto the heavy load rollers and make sure that the additional magazine is resting on the heavy load rollers and not on other parts of the machine. Otherwise the threaded rods [1] must be screwed correspondingly further into the transport brackets.

Re-attach the previously removed drawbar to the heavy load roller mechanism.

Now transport the additional magazine to its installation location (close to the machine) on the heavy load rollers.

Leave the heavy load rollers attached to the additional magazine.

Secure the heavy load rollers to prevent them from rolling away unintentionally!


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•

9�


Transport by crane and heavy load

rollersTransport with H-frame

999

2�9


��

1��

4��

min

. 144

0 m

m

min

. 110

0 m

m

Note



33�

9�


A

B

12

�0

Graphic 1

Graphic 2

9�


Graphic 3

Graphic 4

DC

12

��

F

G G

F

9�


Procedure:

! Danger

When transporting the additional magazine by crane and heavy load rollers, sus-pended loads or wrong handling can result in serious injuries that may become fatal.For this reason, please heed the following instructions:

Transport of the additional magazine by crane and heavy load rollers may only be performed by sufficiently qualified personnel or by a forwarding company authorized by Hermle AG!

Only use means of transport and lifting tackle (cranes, cross-beams, ropes, heavy load rollers, etc.) having sufficient lifting power, i.e. more than the indi-cated transport weight!

To transport the additional magazine by crane, use only a suitable H-frame.

When transporting the additional magazine by crane and heavy load rollers, observe the required:

Minimum lifting force of the crane of �000 kg Minimum load capacity of the crane cross-beam: �000 kgIndividual load capacity of each heavy load roller: at least 5000 kgLength of the lifting ropes, front min. 1100 mm / rear min. 1440 mmMinimum load capacity of each heavy load roller: 3000 kg

If no crane meeting the requirements is available on-site, contact a forwarding company qualified to transport the additional magazine by means of an ap-propriate crane!

Other forms of transport are not allowed except transporting by forklift truck and heavy load rollers!Affix your lifting tackle only to the lifting eyes provided for this purpose!


Lift and put down the additional magazine only suspended horizontally, steadily, and without jerky movements!




If the additional magazine is not being moved on the heavy load rollers, the heavy load rollers must be secured to prevent it from rolling away unintentionally.

•

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•

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•

•

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•

99


Insert one of the transport ropes from the crane beam into each of the lifting eyes on the body of the additional magazine (illustration 1).

Tighten the transport ropes carefully, making sure that the transport ropes are free and will not damage any part of the additional magazine upon lifting.


If the additional magazine cannot be positioned directly at the desired installation site using the crane, transport of the additional magazine must be continued by forklift truck (refer to the section "Transport by forklift truck") or the heavy load rollers (as described in the following).


Remove all accompanying parts from the transport pallet.

Loosen all three bolted connections holding the precision pads to the transport pallet.

Fasten the transport bracket provided [A] to the additional magazine and screw the appropriate heavy load roller mechanism [B] with the threaded rod [1] securely to the transport bracket [A]. Make sure that the threaded rod [1] is screwed into the heavy load roller mecha-nism [B] up to the stop and the lock nut [2] is loose.The threaded rod [1] must be screwed far enough into the transport bracket [A] so that it still protrudes �0 mm out of the top of the transport bracket [A] (graphic 2)!

Secure each threaded rod [1] by tightening the lock nut [2] down against the heavy load roller mechanism [B] (illustration 2).

Screw in the adjusting feet [C] of the enclosure panels completely and remove the drawbar [D] of the attached heavy load roller vehicle (illustration 3).


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•

•

•

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•

•

•

•

100


Position the two other heavy load roller mechanisms [G] under the two other previously attached transport brackets [F] (illustration 4).

Screw the two heavy load roller mechanisms [G] each together with a threaded rod [1] on the transport bracket [F]. Make sure that the threaded rod [1] is screwed into the heavy load roller mecha-nism [G] up to the stop and the lock nut [2] is loose.The threaded rod [1] must be screwed far enough into the transport bracket [F] so that it still protrudes �� mm out of the top of the transport bracket [F] (illustration 4)!

Secure each threaded rod [1] by tightening the lock nut [2] down against the heavy load roller mechanism [G] (illustration 4).

Lower the additional magazine carefully and evenly onto the heavy load rollers and make sure that the additional magazine is resting on the heavy load rollers and not on other parts of the machine. Otherwise the threaded rods [1] must be screwed correspondingly further into the transport brackets.

Re-attach the previously removed drawbar to the heavy load roller mechanism.

Now transport the additional magazine to its installation location (close to the machine) on the heavy load rollers.

Leave the heavy load rollers attached to the additional magazine.

Secure the heavy load rollers to prevent them from rolling away unintentionally!


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•

101

Chapter


102


1�10

�030

1000

R 1020

In-house connection Pneumatic system

In-house connection Electrical


Ejection height of swarf conveyor

1100 mm

1 R 1020

�

�4�

�

910

11

�3��

1000

2110

144

��0

14�0

��0

3�0

�30

120

44�0

1�10

1000

1�0

340

3�10

R 91�

R 1��0

��

1�00

34�0

2940

3�0

23

0

0

Pull-

out

dim

ensi

ons:

Sw

arf

conv

eyor

21

00 m

mSw

arf

draw

er

1�00

mm

1a

��0 �� 00

C 30 Machine dimension

103

Machine dimensions and machine weight30

�020

00

24�03�0

��0 33103��0

4100

1��0

2100

11

4 � �

10

1

2�0 9

0

440

�b�a

2310

3100

9�0

1 Internal Coolant Supply

1a Recooling unit

2 Swarf cart

3 Swarf conveyor

4 Additional magazine ZM 43

� Additional magazine ZM 87

�a Tool handling

�b Driving motor


� Cooling unit FLKS 4 or KGL 6

� Fluid cabinet

9 Oil mist extraction

10 Standard machine

11 Swivel drive - A-axis

104


Total weight of the standard machine C 30 approx. 9400 kg Weight of the additional magazine ZM 157 approx. 5800 kg

Note

The following load values of the individual precision pads (labelled A, B, C and D) are based on static measurements at different positions of the milling spindle in the working area (labelled from 1 to 5). These load values depend on the adjust-ment of the precision pads and how the machine is equipped!The measurements were carried out on a specific machine model without tools, work pieces, clamping devices, coolant pan, swarf drawer or options!

Working area

Basic body of the machine

CD

Switc

h ca

bine

t

A B2 3

4�

1

Milling spin-dle position

Precision pad / loadA ( kg ) B ( kg ) C (kg) D (kg)

1 1401 1827 1715 31002 1600 1848 1516 30693 1411 2040 1663 29184 1209 1786 1924 31165 1385 1610 1762 3276

C 30 Machine weight

C 30 Machine weight

C 30 Static load of stan-

dard machine


dard machine

10�


Note

The following load values of the individual precision pads (labelled A, B, C and D) are based on dynamic measurements. These load values depend on the adjustment of the precision pads and how the machine is equipped!The measurements were carried out on a specific machine model without tools, work pieces, clamping devices, coolant pan, swarf drawer or options!

Working area


CD

Switc

h ca

bine

t

A B

14�0

1�10


min. max. min. max. min. max. min. max.567 2243 379 3037 808 3014 611 3514

C 30 Dynamic load of

standard machine

10�


1�10

�1�0

1000

R 1020

In-house connection Pneumatic system



Ejection height of swarf

conveyor 1100 mm

1 R 102023

�

�4�

�

910

11

�3�0

1000

144

��0

1��0

��0

3�0

�30

120

44�0

19�0

1000

1�0

340

3930

R 91�

R 1��0

��

2300

1�00

34��

2940

3�0

0

0

Pull-

out

dim

ensi

ons:

Sw

arf c

onve

yor

2100

mm

Swar

f dra

wer

19

00 m

m

1a

��0 �� 00

C 40 Machine dimension

10�

Machine dimensions and machine weight30

�020

00

2��03�0

��0 3�103��0

4220

1��0

2300

11

4 � �

10

1

2�0 9

0

440

�b�a

2310

3100

9�0

1 Internal Coolant Supply

1a Recooling unit

2 Swarf cart

3 Swarf conveyor

4 Additional magazine ZM 43


�a Tool handling

�b Driving motor


� Cooling unit FLKS 4 or BL 058-13

� Fluid cabinet

9 Oil mist extraction

10 Standard machine

11 Swivel drive - A-axis

10�


Total weight of the standard machine C 40 approx. 10700 kgWeight of the additional magazine ZM 157 approx. 5800 kg

Note

The following load values of the individual precision pads (labelled A, B, C and D) are based on static measurements at different positions of the milling spindle in the working area (labelled from 1 to 5). These load values depend on the adjustment of the precision pads and how the machine is equipped!The measurements were carried out on a specific machine model without tools, work pieces, clamping devices, coolant pan, swarf drawer or options!

Working area


CD

Switc

h ca

bine

t

A B2 3

4�

1

Milling spin-dle position


1 1842 1815 2049 31472 2077 1860 1825 30983 1891 2040 2008 29094 1620 1764 2292 31805 1786 1610 2081 3393


dard machine


dard machine

C 40 Machine weight

109


Note

The following load values of the individual precision pads (labelled A, B, C and D) are based on dynamic measurements. These load values depend on the adjustment of the precision pads and how the machine is equipped!The measurements were carried out on a specific machine model without tools, work pieces, clamping devices, coolant pan, swarf drawer or options!

1��0

19�0

Working area


CD

Switc

h ca

bine

t

A B


min. max. min. max. min. max. min. max.482 2911 437 2698 849 2908 1285 4175

C 40 Dynamic load of

standard machine

110


Accessories: Levelling rod with water level

Measuring stick

Support block

1. Designating the machine support points at the machine locationMeasure all support points (for the machine, pallet changer, additional magazine ZM 157) at the desired in-stallation location, taking into consideration the following dimension sheet, and mark them on the surface.

2. Measuring surface evenness at the machine location (C 30, C 40)

a b

[a] Place the levelling rod on the support block at support point "A".

[b] Align the levelling rod horizontally and measure the deviations at points B, C, and D in reference to "A".

Enter any deviations in the following dimension sheet in Table 1.

3. Measuring surface evenness at the pallet changer location (PW 800, PW 160)[a] Place the levelling rod on the support block at support point "D".

[b] Align the levelling rod horizontally and measure the deviations at points E, F and G for PW 160 or E, F, G and H for PW 800 in reference to "D".


4. Measuring surface evenness at the additional magazine location (ZM 157)[a] Place the levelling rod on the support block at support point "B".

[b] Align the levelling rod horizontally and measure the deviations at points I, J and K relative to "B".


•

•

•

•

•

•

•

•

•

•

•

•

Instructions for measuring the evenness of the surface at the machine location (C 30, C 40)

2��

1�3�

�02 2��

24�1

14223�

3

13��

�23

1329

1��2

3��

2�

309 1��2

121�

2�

1

2a

2b

3

A B

CD

E F

GH

J

I

K

0-horizontal

+

-

G

3�92

34�

1401

1991

F

1991

1�4

E

+/- 0

C 30 Dimension sheet for surface evenness at machine location

Maschinenfabrik Berthold Hermle AG Industriestraße 8-12

D-78559 Gosheim Fax: +49 7426 95-6109

Company:

Street/PO Box:

Postcode/City:

Country:

Machine model:

Date:

Signature:

1 Machining centre C 30

Support point A B C D

Deviation in +/- mm from support point "A"

0

Support plates*)

Number

Thickness (mm)

Pallet changer PW �00 (2a) / PW 1�0 (2b)

Support point E F G H

Deviation in +/- mm from support point "D"

Support plates*)

Number

Thickness (mm)

3 Additional magazine ZM 1��

Support point I J K

Deviation in +/- mm from support point "B"

Support plates*)

Number

Thickness (mm)

*) To be completed by Hermle Customer Service

2

1 Machining centre C 40

Support point A B C D

Deviation in +/- mm from support point "A"

0

Support plates*)

Number

Thickness (mm)

Pallet changer PW �00 (2a) / PW 1�0 (2b)

Support point E F G H

Deviation in +/- mm from support point "D"

Support plates*)

Number

Thickness (mm)

3 Additional magazine ZM 1��

Support point I J K

Deviation in +/- mm from support point "B"

Support plates*)

Number

Thickness (mm)

*) To be completed by Hermle Customer Service

2�1�

1��

�02 2�1�

2442

14033�

3

1��

��

1�2�

1�20

3��4

2�

209 1��1

131�

12�

1

2a

2b

3

A B

CD

E F

GH

J

I

K

0-horizontal

+

-

G

40�0

44�

1�01

21�9

F

21�0

�4

E

+/- 0

Maschinenfabrik Berthold Hermle AG Industriestraße 8-12

D-78559 Gosheim Fax: +49 7426 95-6109

Company:

Street/PO Box:

Postcode/City:

Country:

Machine model:

Date:

Signature:

2

C 40 Dimension sheet for surface evenness at machine location

pic hermle c40 technical sheets

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